Spray type carpet dyeing device
By introducing a cleaning device into the carpet dyeing equipment, the impurities and dust on the surface of the carpet are cleaned with tooth chains and brushes, the problem of uneven dyeing is solved, and the dyeing effect and cleaning convenience are improved.
Patent Information
- Application Number
- CN202421449067.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-24
AI Technical Summary
During the dyeing process of existing carpet dyeing equipment, the surface of the carpet may be covered with impurities and dust, resulting in blocking of dyeing, resulting in uneven dyeing and affecting the dyeing effect.
A spray-type carpet dyeing device is designed, including a cleaning device, which includes a concave frame, a motor, a gear and a tooth chain. The brush is driven to move through the tooth chain to clean impurities and dust on the surface of the carpet to ensure uniform contact of the dye.
Through the use of cleaning devices, impurities and dust on the surface of the carpet are effectively removed, and the uneven dyeing situation is reduced, and the dyeing effect and cleaning convenience of the carpet are improved.
Smart Images
Figure CN222795945U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carpet dyeing equipment, in particular to a spray-type carpet dyeing device. Background Art
[0002] Carpets are floor coverings made of natural fibers such as cotton, linen, wool, silk, grass, or chemical synthetic fibers, which are knitted, flocked, or woven by hand or mechanical processes. They are often used on the floors of residences, hotels, gymnasiums, exhibition halls, vehicles, ships, airplanes, etc. They have the effects of reducing noise, heat insulation, and decoration. When carpets are processed, they need to be dyed using dyeing equipment.
[0003] In the process of using the existing dyeing equipment, the carpet is often placed on a conveyor belt, and then the conveyor belt is used to transport the carpet to the bottom of the atomizing nozzle, and the atomizing nozzle sprays a mist dye to dye the carpet. However, since the surface of the carpet may be contaminated with some impurities and dust in the environment before dyeing, the dye is blocked by the impurities or dust, resulting in uneven dyeing on the carpet surface and affecting the dyeing effect. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a spray-type carpet dyeing device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a spray-type carpet dyeing device, comprising a body, a conveyor belt is arranged on one side of the body, a feeding pipe is arranged on one side of the body, an atomizing nozzle is arranged on one side of the body, a cleaning device is arranged on the side of the body close to the conveyor belt, the cleaning device comprises a concave frame, a collecting device is arranged on one side of the concave frame, the concave frame is fixedly connected to the side of the body close to the conveyor belt, a circular hole is opened on one side of the concave frame, an auxiliary groove is opened on one side of the concave frame, a second gear is rotatably connected to the inner wall of the auxiliary groove, a motor is fixedly connected to the side of the concave frame close to the circular hole, a first gear is fixedly connected to the output end of the motor, the first gear is arranged inside the auxiliary groove, a tooth chain is sleeved on the surfaces of the first gear and the second gear, the first gear and the second gear are both meshed with the tooth chain, the tooth chain is arranged inside the auxiliary groove, and a plurality of brushes are fixedly connected to one side of the tooth chain.
[0006] The effects achieved by the above components are as follows: by setting up a cleaning device, firstly, the carpet is placed on the conveyor belt, so that the transmission machine on the machine body drives the conveyor belt to move and drives the carpet to move, and at this time, the motor is started, so that the motor drives the first gear to rotate, so that the first gear drives the toothed chain to move, so that the toothed chain moves along the surface of the second gear, so that the toothed chain drives multiple brushes to move, and when the carpet moves to a position below the multiple brushes, the multiple brushes move in contact with the surface of the carpet and clean the impurities and dust attached to the surface, and then the cleaned carpet is transported by the conveyor belt to a position below the atomizing nozzle for spraying of dye, thereby completing the cleaning and dyeing processing of the carpet, reducing the situation where the impurities and dust attached to the carpet hinder the contact between the dye and the carpet, causing the carpet to be unevenly dyed and affect the processing quality, and improving the dyeing effect and cleaning convenience of the carpet.
[0007] Preferably, a limiting groove is provided on the inner wall of the auxiliary groove, a limiting strip is fixedly connected to one side of the toothed chain, and a surface of the limiting strip is slidably connected to the inner wall of the limiting groove.
[0008] The effect achieved by the above components is: by setting the limit strip and the limit groove, the limit strip can be located inside the limit groove to assist in limiting the toothed chain, thereby reducing the up and down shaking of the toothed chain during use and improving the stability of the toothed chain.
[0009] Preferably, a positioning block is fixedly connected to the inner wall of the auxiliary groove, the positioning block is located inside the toothed chain, and the surface of the positioning block is in contact with the inner wall of the toothed chain.
[0010] The effect achieved by the above components is: by setting the positioning block, the positioning block can provide auxiliary support to the middle position of the toothed chain, thereby reducing the shaking of the toothed chain in the middle position during movement, which affects the normal use of the brush.
[0011] Preferably, a plurality of the brushes are fixedly connected inside with a scraper rod, and the surface of the scraper rod is in a cross shape.
[0012] The effect achieved by the above components is that by arranging the scraping rod, the scraping rod can scrape off the impurities with strong adhesion on the carpet surface, thereby improving the cleaning effect on the carpet surface.
[0013] Preferably, a scraper is fixedly connected to the inner wall of the concave frame, and the surface of the scraper fits the surface of the brush.
[0014] The effect achieved by the above components is: by arranging the scraper, the scraper can clean the brush passing by, scrape off the dust and impurities attached to the surface of the brush, so that the brush can keep clean and tidy to clean the carpet.
[0015] Preferably, the collecting device comprises a rectangular frame, the rectangular frame is fixedly connected to the concave frame, a collecting box is provided inside the rectangular frame, a pipe is fixedly connected to one side of the rectangular frame, a fan is provided on one side of the pipe, and a wind hood is fixedly connected to one end of the pipe away from the rectangular frame.
[0016] The effect achieved by the above components is: by setting up the collection device, first start the fan, so that the fan provides suction to the wind hood through the pipe, so that the wind hood absorbs dust and impurities at the brush cleaning location, so that the dust and impurities pass through the wind hood and the pipe into the collection box inside the rectangular frame for storage, thereby completing the collection and storage of dust and impurities, reducing the impurities and dust cleaned by the cleaning device from being scattered on the conveyor belt or the machine body, causing the machine body and the conveyor belt to become dirty, and improving the convenience of handling the dust and impurities after cleaning.
[0017] Preferably, a handle is fixedly connected to one side of the collection box, and a plurality of anti-slip protrusions are provided on the inner side of the handle.
[0018] The effect achieved by the above components is: by setting the handle, the handle can provide a fulcrum for personnel to manually move the collection box, so that the personnel can move the collection box conveniently by manually moving the handle.
[0019] Preferably, a support plate is fixedly connected to one side of the pipeline close to the wind hood, and the support plate is fixedly connected to the wind hood.
[0020] The effect achieved by the above components is: by providing the support plate, the support plate can provide auxiliary support for the wind hood, thereby reducing the shaking of the wind hood during use.
[0021] Compared with the prior art, the advantages and positive effects of the utility model are:
[0022] In the utility model, the dust and impurities attached to the carpet can be cleaned by arranging a cleaning device, thereby reducing the situation where the impurities and dust attached to the carpet hinder the contact between the dye and the carpet, causing uneven dyeing of the carpet and affecting the processing quality, thereby improving the dyeing effect of the carpet and the convenience of cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0024] Figure 2 For this utility model Figure 1 Schematic diagram of the local structure;
[0025] Figure 3 For this utility model Figure 2 A magnified image of point A;
[0026] Figure 4 For this utility model Figure 1 Schematic diagram of the local structure;
[0027] Figure 5 For this utility model Figure 4 Another perspective of the picture.
[0028] Legend: 1. Machine body; 2. Conveyor belt; 3. Feed pipe; 4. Atomizing nozzle; 5. Cleaning device; 51. Concave frame; 52. Circular hole; 53. Auxiliary slot; 54. Second gear; 55. Limiting slot; 56. Positioning block; 57. Scraper; 58. Motor; 59. First gear; 510. Tooth chain; 511. Brush; 512. Limiting strip; 513. Scraper rod; 6. Collecting device; 61. Rectangular frame; 62. Collecting box; 63. Handle; 64. Pipeline; 65. Fan; 66. Wind hood; 67. Support plate. DETAILED DESCRIPTION
[0029] Reference Figure 1-3 As shown, this embodiment discloses a spray-type carpet dyeing device, including a body 1, a conveyor belt 2 is arranged on one side of the body 1, a feed pipe 3 is arranged on one side of the body 1, an atomizing nozzle 4 is arranged on one side of the body 1, a cleaning device 5 is arranged on the side of the body 1 close to the conveyor belt 2, the cleaning device 5 includes a concave frame 51, a collecting device 6 is arranged on one side of the concave frame 51, the concave frame 51 is fixedly connected to the side of the body 1 close to the conveyor belt 2, a circular hole 52 is opened on one side of the concave frame 51, an auxiliary groove 53 is opened on one side of the concave frame 51, a second gear 54 is rotatably connected to the inner wall of the auxiliary groove 53, a motor 58 is fixedly connected to the side of the concave frame 51 close to the circular hole 52, a first gear 59 is fixedly connected to the output end of the motor 58, the first gear 59 is arranged inside the auxiliary groove 53, a tooth chain 510 is sleeved on the surface of the first gear 59 and the second gear 54, the first gear 59 and the second gear 54 are both meshed with the tooth chain 510, and the tooth chain 510 is arranged in the auxiliary groove 53. Inside, a plurality of brushes 511 are fixedly connected to one side of the toothed chain 510. By setting up the cleaning device 5, the carpet is first placed on the conveyor belt 2, so that the transmission machine on the machine body 1 drives the conveyor belt 2 to move and drives the carpet to move. At this time, the motor 58 is started, so that the motor 58 drives the first gear 59 to rotate, so that the first gear 59 drives the toothed chain 510 to move, so that the toothed chain 510 moves along the surface of the second gear 54, so that the toothed chain 510 drives the plurality of brushes 511 to move. When the carpet moves to the position below the plurality of brushes 511, the plurality of brushes 511 move along the surface of the carpet and clean the impurities and dust attached to the surface. Subsequently, the cleaned carpet is transported by the conveyor belt 2 to the position below the atomizing nozzle 4 for spraying of dye, thereby completing the cleaning and dyeing of the carpet, reducing the impurities and dust attached to the carpet that hinder the contact between the dye and the carpet, causing the carpet to be unevenly dyed and affect the processing quality, thereby improving the dyeing effect and cleaning convenience of the carpet.
[0030] Reference Figure 2 and Figure 3 As shown, this embodiment discloses that a limiting groove 55 is provided on the inner wall of the auxiliary groove 53, and a limiting strip 512 is fixedly connected to one side of the toothed chain 510, and the surface of the limiting strip 512 is slidably connected to the inner wall of the limiting groove 55. By setting the limiting strip 512 and the limiting groove 55, the limiting strip 512 can be located inside the limiting groove 55 to assist in limiting the toothed chain 510, thereby reducing the up and down shaking of the toothed chain 510 during use and improving the stability of the toothed chain 510. A positioning block 56 is fixedly connected to the inner wall of the auxiliary groove 53, and the positioning block 56 is located inside the toothed chain 510. The surface of the positioning block 56 is in contact with the inner wall of the toothed chain 510. By setting the positioning block 56, the positioning block 56 can provide auxiliary support to the middle position of the toothed chain 510, thereby reducing the shaking of the toothed chain 510 in the middle position during movement, which affects the normal use of the brush 511.
[0031] Reference Figure 2 and Figure 3 As shown, the present embodiment discloses that a plurality of brushes 511 are fixedly connected to a scraper rod 513 inside, and the surface of the scraper rod 513 is in a cross shape. By setting the scraper rod 513, the scraper rod 513 can scrape off impurities with strong adhesion to the carpet surface, thereby improving the cleaning effect on the carpet surface. The inner wall of the concave frame 51 is fixedly connected to a scraper plate 57, and the surface of the scraper plate 57 is in contact with the surface of the brush 511. By setting the scraper plate 57, the scraper plate 57 can clean the brush 511 passing by, and scrape off dust and impurities adhered to the surface of the brush 511, so that the brush 511 can keep clean and tidy to clean the carpet.
[0032] Reference Figure 3 and Figure 4 As shown, the present embodiment discloses that the collecting device 6 includes a rectangular frame 61, the rectangular frame 61 is fixedly connected to the concave frame 51, a collecting box 62 is arranged inside the rectangular frame 61, a pipe 64 is fixedly connected to one side of the rectangular frame 61, a fan 65 is arranged on one side of the pipe 64, and a wind hood 66 is fixedly connected to one end of the pipe 64 away from the rectangular frame 61. By setting the collecting device 6, the fan 65 is first started, so that the fan 65 provides suction to the wind hood 66 through the pipe 64, so that the wind hood 66 absorbs the dust and impurities at the cleaning location of the brush 511, so that the dust and impurities enter the collecting box 62 inside the rectangular frame 61 through the wind hood 66 and the pipe 64 for storage, thereby completing the collection and storage of dust and impurities, reducing the impurities and dust cleaned by the cleaning device 5 from being scattered on the conveyor belt 2 or the machine body 1, causing the machine body 1 and the conveyor belt 2 to be dirty, and improving the convenience of handling the dust and impurities after cleaning.
[0033] Reference Figure 3 and Figure 4As shown, the present embodiment discloses that a handle 63 is fixedly connected to one side of the collection box 62, and a plurality of anti-slip protrusions are provided on the inner side of the handle 63. By providing the handle 63, the handle 63 can provide a fulcrum for personnel to manually move the collection box 62, so that personnel can conveniently move the collection box 62 by manually moving the handle 63. A support plate 67 is fixedly connected to one side of the pipe 64 close to the wind hood 66, and the support plate 67 is fixedly connected to the wind hood 66. By providing the support plate 67, the support plate 67 can provide auxiliary support to the wind hood 66 to reduce the shaking of the wind hood 66 during use.
[0034] Working principle: first, the carpet is placed on the conveyor belt 2, so that the conveyor on the body 1 drives the conveyor belt 2 to move and drives the carpet to move. At this time, the motor 58 is started, so that the motor 58 drives the first gear 59 to rotate, so that the first gear 59 drives the toothed chain 510 to move, so that the toothed chain 510 moves along the surface of the second gear 54, so that the toothed chain 510 drives the multiple brushes 511 to move, when the carpet moves to the position below the multiple brushes 511, the multiple brushes 511 move in contact with the surface of the carpet and clean the impurities and dust attached to the surface, and at the same time, the fan 65 is started, so that the fan 65 provides suction to the wind cover 66 through the pipe 64, so that the wind cover 66 absorbs the dust and impurities at the cleaning position of the brush 511, so that the dust and impurities pass through the wind cover 66 and the pipe 64 into the collection box 62 inside the rectangular frame 61 for storage, and the collection and storage of dust and impurities is completed. Then the carpet is transported to the position below the atomizing nozzle 4 through the conveyor belt 2 for dye spraying, and the carpet is cleaned and dyed.
[0035] The above is only a preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model. In the description of the utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood by specific circumstances.
Claims
1. A spray-type carpet dyeing device, comprising a body (1), characterized in that: A conveyor belt (2) is arranged on one side of the machine body (1), a feed pipe (3) is arranged on one side of the machine body (1), an atomizing nozzle (4) is arranged on one side of the machine body (1), a cleaning device (5) is arranged on the side of the machine body (1) close to the conveyor belt (2), the cleaning device (5) comprises a concave frame (51), a collecting device (6) is arranged on one side of the concave frame (51), the concave frame (51) is fixedly connected to the side of the machine body (1) close to the conveyor belt (2), a circular hole (52) is opened on one side of the concave frame (51), an auxiliary groove (53) is opened on one side of the concave frame (51), and the auxiliary groove (53) The inner wall of the concave frame (53) is rotatably connected to a second gear (54); a motor (58) is fixedly connected to one side of the concave frame (51) close to the circular hole (52); the output end of the motor (58) is fixedly connected to a first gear (59); the first gear (59) is arranged inside the auxiliary groove (53); the surfaces of the first gear (59) and the second gear (54) are sleeved with a toothed chain (510); the first gear (59) and the second gear (54) are both meshed with the toothed chain (510); the toothed chain (510) is arranged inside the auxiliary groove (53); and a plurality of brushes (511) are fixedly connected to one side of the toothed chain (510).
2. A spray-type carpet dyeing device according to claim 1, characterized in that: A limiting groove (55) is provided on the inner wall of the auxiliary groove (53); a limiting strip (512) is fixedly connected to one side of the toothed chain (510); and a surface of the limiting strip (512) is slidably connected to the inner wall of the limiting groove (55).
3. A spray-type carpet dyeing device according to claim 1, characterized in that: A positioning block (56) is fixedly connected to the inner wall of the auxiliary groove (53); the positioning block (56) is located inside the toothed chain (510); and the surface of the positioning block (56) is in contact with the inner wall of the toothed chain (510).
4. A spray-type carpet dyeing device according to claim 1, characterized in that: A scraper rod (513) is fixedly connected inside each of the plurality of brushes (511), and a surface of the scraper rod (513) is in a cross-shaped shape.
5. The spray-type carpet dyeing device according to claim 1, characterized in that: A scraper (57) is fixedly connected to the inner wall of the concave frame (51), and the surface of the scraper (57) is in contact with the surface of the brush (511).
6. The spray-type carpet dyeing device according to claim 1, characterized in that: The collecting device (6) comprises a rectangular frame (61), the rectangular frame (61) being fixedly connected to the concave frame (51), a collecting box (62) being arranged inside the rectangular frame (61), a pipe (64) being fixedly connected to one side of the rectangular frame (61), a fan (65) being arranged on one side of the pipe (64), and a wind shield (66) being fixedly connected to one end of the pipe (64) away from the rectangular frame (61).
7. A spray-type carpet dyeing device according to claim 6, characterized in that: A handle (63) is fixedly connected to one side of the collection box (62), and a plurality of anti-slip protrusions are provided on the inner side of the handle (63).
8. The spray-type carpet dyeing device according to claim 6, characterized in that: A support plate (67) is fixedly connected to one side of the pipeline (64) close to the wind cover (66), and the support plate (67) is fixedly connected to the wind cover (66).