High-precision alloy soundboard gasket disposable milling cutter

By using rubber sheet, insert block, magnet and other components in the alloy soundboard washer discarded milling cutter, safe fixing and convenient replacement of the blade is achieved, solving the problems of easy collapse and inconvenient grinding of existing premill cutting blades, and improving the safety of use and tool life.

CN222806158UActive Publication Date: 2025-04-29JINFENGLI CUTTING TOOLS (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202420432004.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-04-29
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

The existing premilling cutter inserts are welded to the tool base, which can easily collapse when milling the wood knot, resulting in overall scrapping. The inserts of the welded premilling cutter are inconvenient to grind, and there is a risk of hand injury.

Method used

A high-precision alloy soundboard washer abandoned milling cutter is designed, and the rubber sheet, insert block, magnet and other components are cooperated to achieve safe fixation and convenient replacement of the blade, avoiding damage caused by accidental touch of the hand and excessive force.

Benefits of technology

Improves safety during blade replacement, avoids the risk of hand injuries, and simplifies the installation and replacement of blades, extends the service life of the tool.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-precision disposable milling cutter for alloy soundboard washers, which relates to the technical field of cutters for machining and comprises a cutter body, two blades are arranged on the cutter body, two insertion blocks are fixedly mounted on one side of each blade, and two rubber sheets are integrally formed on the outer walls of the insertion blocks. Under the mutual cooperation of the rubber sheet, the inserting opening and the magnet, the blade can be well fixed to one side of the cutter body, at the moment, a worker only needs to hold the connecting rod with one hand, the worker does not need to abut against the blade through the finger pulp of the thumb, the other four fingers cover the cutter body, and the other hand rotates the hexagon socket cap screw into the threaded hole through a screwdriver. At the moment, the two hands of the worker are away from the cutter body and the blade, the situation that the hands of the worker are injured due to the fact that the hands touch the blade by mistake or the force is used improperly when the blade is installed can be well prevented, and using safety is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cutting tools used in mechanical processing, and specifically relates to a high-precision alloy soundboard gasket discarding milling cutter. Background Art

[0002] A milling cutter is a common cutting tool, mainly used for milling. It is usually made of metal and has a series of cutting teeth, which cut off part of the workpiece when rotating, thereby realizing the processing of the workpiece.

[0003] The existing Chinese patent (application number: CN202123415258.2) proposes a disposable alloy pre-milling cutter. A disposable alloy pre-milling cutter comprises a base; a mounting hole is provided in the middle of the base, and the base is provided with pin key slots on both sides of the mounting hole; a plurality of blade groups arranged in a circular array are provided on the outer side of the base, and the blade groups are arranged in a spiral circumferential direction; the blade group comprises a plurality of blades, and a plurality of the blades are detachably connected to the base; the base is provided with a spirally arranged chip groove on the front side of the blade group. The utility model solves the problem that the existing pre-milling cutter blades are all welded to the tool base, and when milling to a wood knot, the blades are easily broken, which leads to the overall scrapping of the pre-milling cutter, and the blades of the welded pre-milling cutter are inconvenient to sharpen.

[0004] When replacing the blade of the above device, the blade needs to be pressed onto the blade body with the fingertips, and then the blade is fixed to the blade body with bolts. If the hand accidentally touches the sharp edge of the blade, or the hand is squeezed due to excessive force during the installation process, it may cause hand injury.

[0005] In view of this, this application is hereby filed. Utility Model Content

[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a high-precision alloy soundboard gasket discarding milling cutter to achieve the purpose of better safety when replacing the blade.

[0007] In order to solve the above technical problems, the utility model provides a high-precision alloy soundboard gasket discarded milling cutter, including a cutter body, two blades are arranged on the cutter body, two plug-in blocks are fixedly installed on one side of the blade, the outer wall of the plug-in block is integrally formed with two rubber sheets, the two rubber sheets are symmetrically installed on the outer wall of the plug-in block, the cutter body is provided with a socket adapted to the plug-in block, the blade is provided with a first through hole, the blade is provided with a hexagon socket head screw, the cutter body is provided with a threaded hole adapted to the hexagon socket head screw, and two magnets are installed on the cutter body.

[0008] Furthermore, the shape of the first through hole is set to be an ellipse.

[0009] Furthermore, an elastic washer is provided on the outer wall of the hexagon socket cylindrical head screw, and the elastic washer is provided on one side of the first through hole.

[0010] Furthermore, a drill bit is inserted into the interior of the cutter body, a hexagon socket set screw is threadedly connected to the cutter body, and threaded through holes matching the hexagon socket set screw are provided on the drill bit and the cutter body.

[0011] Furthermore, a connecting rod is installed on the top of the knife body.

[0012] Furthermore, the material of the blade is high-quality steel, and the material of the drill bit is cemented carbide.

[0013] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art:

[0014] In the utility model, the blade can be better fixed on one side of the knife body with the cooperation of the rubber sheet, the socket and the magnet. At this time, the staff only needs to hold the connecting rod with one hand, and there is no need for the staff to use the thumb to support the blade and cover the knife body with the other four fingers. The other hand can use a screwdriver to turn the hexagon socket head screw into the threaded hole. At this time, both hands of the staff are away from the knife body and the blade, which can better prevent the staff from getting injured due to accidentally touching the blade or using improper force when installing the blade, thereby improving safety during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are part of the present invention and are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation on the present invention. Obviously, the accompanying drawings described below are only some embodiments. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without creative work. In the accompanying drawings:

[0016] Figure 1 This is a schematic diagram of the overall structure of a high-precision alloy soundboard gasket discarding milling cutter of the utility model;

[0017] Figure 2 It is a side view of the overall structure of a high-precision alloy soundboard gasket discarding milling cutter of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of a cutter body of a high-precision alloy soundboard gasket discarding milling cutter of the utility model;

[0019] Figure 4The utility model is a schematic diagram of the internal structure of a blade of a high-precision alloy soundboard gasket discarding milling cutter.

[0020] Numbers in the figure:

[0021] 1. Cutter body; 2. Blade; 3. Insert; 4. Rubber sheet; 5. Socket; 6. Magnet; 7. Threaded hole; 8. Hexagon socket head screw; 9. Elastic washer; 10. First through hole; 11. Drill bit; 12. Connecting rod; 13. Hexagon socket set screw; 14. Threaded through hole.

[0022] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] When replacing the blade of the above device, the blade needs to be pressed onto the blade body with the fingertips, and then the blade is fixed to the blade body with bolts. If the hand accidentally touches the sharp edge of the blade, or the hand is squeezed due to excessive force during the installation process, it may cause hand injury.

[0027] like Figures 1 to 4 The utility model provides a high-precision alloy soundboard gasket discarding milling cutter.

[0028] Specifically, by Figure 1-Figure 4 A high-precision alloy soundboard gasket discarded milling cutter is provided, comprising a cutter body 1, two blades 2 are arranged on the cutter body 1, two plug blocks 3 are fixedly installed on one side of the blade 2, the outer wall of the plug block 3 is integrally formed with two rubber sheets 4, the two rubber sheets 4 are symmetrically installed on the outer wall of the plug block 3, the cutter body 1 is provided with a socket 5 matched with the plug block 3, the blade 2 is provided with a first through hole 10, the blade 2 is provided with a hexagon socket head screw 8, the cutter body 1 is provided with a threaded hole 7 matched with the hexagon socket head screw 8, and two magnets 6 are installed on the cutter body 1.

[0029] In the utility model, the staff holds the connecting rod 12 with one hand, and aligns the insert block 3 with the socket 5 on the blade body 1 with the other hand, and pushes the blade 2 to the direction of the blade body 1. The material of the blade 2 is high-quality steel, because steel is mainly composed of iron, and iron has good magnetism, so it is attracted by the magnet 6. The suction force of the magnet 6 on the blade 2 helps to push the insert block 3 to the inside of the socket 5. The rubber sheet 4 contacts the inner wall of the socket 5, which increases the friction, so that the insert block 3 is not easy to fall off from the inside of the socket 5. With mutual cooperation, the blade 2 can be better fixed on one side of the knife body 1. At this time, the staff only needs to hold the connecting rod 12 with one hand. There is no need for the staff to use the thumb to support the blade 2 and cover the knife body 1 with the other four fingers. The other hand can use a screwdriver to turn the hexagon socket head screw 8 into the threaded hole 7. At this time, both hands of the staff are away from the knife body 1 and the blade 2, which can better prevent the staff from getting injured due to accidentally touching the blade 2 or using improper force when installing the blade 2, thereby improving safety during use.

[0030] When the blade 2 needs to be discarded, the staff holds the connecting rod 12 with one hand and covers the screwdriver with the other hand to remove the hexagon socket head screw 8. After the staff loosens the hexagon socket head screw 8, the blade 2 is still attached to the outer wall of the blade body 1 under the action of the plug block 3, rubber sheet 4, socket 5, and magnet 6, and will not fall suddenly due to loss of support, thereby reducing the possibility of the blade 2 falling suddenly and injuring the staff.

[0031] The height of the socket 5 is greater than the height of the insert block 3 , so that the insert block 3 can be conveniently moved inside the socket 5 when the height of the blade 2 needs to be adjusted up and down.

[0032] Furthermore, as a specific implementation of the utility model, the utility model provides a high-precision alloy soundboard gasket discarding milling cutter.

[0033] Specifically, Figure 1 and Figure 2 It is noted that the shape of the first through hole 10 is set to be an ellipse.

[0034] In the utility model, the shape of the first through hole 10 is set to be an ellipse. When cutting the alloy soundboard gasket, the installation height of the blade 2 is adjusted according to the diameter of the alloy soundboard gasket to be cut. The installed blade 2 is inclined. If the diameter of the alloy soundboard gasket to be cut is larger, the hexagon socket cylindrical head screw 8 is loosened a little, and the blade 2 is slid upward through the first through hole 10 for a certain distance. If the diameter of the alloy soundboard gasket to be cut is smaller, the blade 2 is slid downward through the first through hole 10 for a certain distance.

[0035] Furthermore, as another specific implementation of the utility model, the utility model provides a high-precision alloy soundboard gasket discarding milling cutter.

[0036] Specifically, Figure 1 and Figure 2 It is shown that an elastic washer 9 is provided on the outer wall of the hexagon socket head screw 8 , and the elastic washer 9 is provided on one side of the first through hole 10 .

[0037] In the utility model, the diameter of the elastic washer 9 is greater than the width of the first through hole 10, and the elastic washer 9 can be better stuck on one side of the first through hole 10. When the hexagon socket cylindrical head screw 8 is tightened, the elastic washer 9 will be compressed to form an elastic force, which will apply an outward force to the hexagon socket cylindrical head screw 8, thereby preventing the hexagon socket cylindrical head screw 8 from loosening under vibration or impact. At the same time, the elastic washer 9 can also expand the contact area between the hexagon socket cylindrical head screw 8 and the connected part, which helps to disperse the pressure and prevent the surface of the connected part from being damaged.

[0038] Furthermore, as another specific implementation of the utility model, the utility model provides a high-precision alloy soundboard gasket discarding milling cutter.

[0039] Specifically, Figure 1-Figure 3 It is shown that a drill bit 11 is inserted into the cutter body 1, a hexagon socket set screw 13 is threadedly connected to the cutter body 1, and a threaded through hole 14 matching the hexagon socket set screw 13 is formed on the drill bit 11 and the cutter body 1.

[0040] In the utility model, as the use time increases, the accuracy of the drill bit 11 may decrease, which may affect the quality of the processed workpiece. The drill bit 11 can be removed for grinding or replacement by rotating and unscrewing the hexagon socket set screw 13 with a screwdriver. Regular replacement of the drill bit 11 can ensure processing accuracy and efficiency.

[0041] Furthermore, as another specific implementation of the utility model, the utility model provides a high-precision alloy soundboard gasket discarding milling cutter.

[0042] Specifically, Figure 1-Figure 3It is shown that a connecting rod 12 is installed on the top of the blade body 1.

[0043] In the utility model, the connecting rod 12 can be installed on other parts. At the same time, when the staff uses a screwdriver to install the hexagon socket head screw 8, the connecting rod 12 provides a gripping point that allows the staff to more easily position the hexagon socket head screw 8, thereby simplifying the installation process and improving work efficiency. The staff's hands are away from the blade 2, which can reduce the safety risks caused by the staff's improper manual disassembly of the blade 2.

[0044] Furthermore, as another specific implementation of the utility model, the utility model provides a high-precision alloy soundboard gasket discarding milling cutter.

[0045] Specifically, Figure 1-Figure 4 It is shown that the material of the blade 2 is high-quality steel, and the material of the drill bit 11 is cemented carbide.

[0046] In the utility model, the high-quality steel has good toughness and wear resistance, and is suitable for cutting various types of materials. The high-quality steel has good cutting performance, and can provide high cutting accuracy and good surface quality for the alloy soundboard gasket. The alloy plate gasket cut by the high-quality steel blade 2 has a smooth edge without obvious flaws and defects. Cemented carbide is a very hard material with excellent wear resistance and impact resistance. The cemented carbide drill bit 11 is suitable for high-speed cutting and high-load applications.

[0047] Working principle: the staff holds the connecting rod 12 with one hand, and aligns the plug block 3 with the socket 5 on the blade body 1 with the other hand, and pushes the blade 2 to the direction of the blade body 1. The material of the blade 2 is high-quality steel, because steel is mainly composed of iron, and iron has good magnetic properties, so it is attracted by the magnet 6. The suction force of the magnet 6 on the blade 2 helps to push the plug block 3 to the inside of the socket 5. The rubber sheet 4 contacts the inner wall of the socket 5, which increases the friction, making it difficult for the plug block 3 to fall off from the inside of the socket 5. When the plug block 3, rubber sheet 4, socket 5, and magnet 6 are in contact, the plug block 3 is pushed to the inside of the socket 5. With mutual cooperation, the blade 2 can be better fixed on one side of the knife body 1. At this time, the staff only needs to hold the connecting rod 12 with one hand. There is no need for the staff to use the thumb to support the blade 2 and cover the knife body 1 with the other four fingers. The other hand can use a screwdriver to turn the hexagon socket head screw 8 into the threaded hole 7. At this time, both hands of the staff are away from the knife body 1 and the blade 2, which can better prevent the staff from getting injured due to accidentally touching the blade 2 or using improper force when installing the blade 2, thereby improving safety during use.

[0048] When the blade 2 needs to be discarded, the staff holds the connecting rod 12 with one hand and covers the screwdriver with the other hand to remove the hexagon socket head screw 8. After the staff loosens the hexagon socket head screw 8, the blade 2 is still attached to the outer wall of the blade body 1 under the action of the plug block 3, rubber sheet 4, socket 5, and magnet 6, and will not fall suddenly due to loss of support, thereby reducing the possibility of the blade 2 falling suddenly and injuring the staff.

[0049] The height of the socket 5 is greater than the height of the insert block 3 , so that the insert block 3 can be conveniently moved inside the socket 5 when the height of the blade 2 needs to be adjusted up and down.

[0050] The above is only a preferred embodiment of the present invention, and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with this patent can make some changes or modifications to equivalent embodiments of equivalent changes using the technical content suggested above without departing from the scope of the technical solution of the present invention. The implementation schemes in the above embodiments can also be further combined or replaced. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the present invention.

Claims

1. A high-precision alloy soundboard gasket discarding milling cutter, comprising a cutter body (1), characterized in that: The knife body (1) is provided with two blades (2), one side of the blade (2) is fixedly mounted with two plug blocks (3), the outer wall of the plug block (3) is integrally formed with two rubber sheets (4), the two rubber sheets (4) are symmetrically mounted on the outer wall of the plug block (3), the knife body (1) is provided with a socket (5) matched with the plug block (3), the blade (2) is provided with a first through hole (10), the blade (2) is provided with a hexagon socket head screw (8), the knife body (1) is provided with a threaded hole (7) matched with the hexagon socket head screw (8), and two magnets (6) are mounted on the knife body (1).

2. A high-precision alloy soundboard gasket discarding milling cutter according to claim 1, characterized in that: The shape of the first through hole (10) is set to be an ellipse.

3. A high-precision alloy soundboard gasket discarding milling cutter according to claim 1, characterized in that: An elastic washer (9) is provided on the outer wall of the hexagon socket head screw (8), and the elastic washer (9) is arranged on one side of the first through hole (10).

4. A high-precision alloy soundboard gasket discarding milling cutter according to claim 1, characterized in that: A drill bit (11) is inserted into the interior of the cutter body (1), a hexagon socket set screw (13) is threadedly connected to the cutter body (1), and a threaded through hole (14) matching the hexagon socket set screw (13) is provided on the drill bit (11) and the cutter body (1).

5. A high-precision alloy soundboard gasket discarding milling cutter according to claim 1, characterized in that: A connecting rod (12) is installed on the top of the knife body (1).

6. A high-precision alloy soundboard gasket discarding milling cutter according to claim 4, characterized in that: The material of the blade (2) is high-quality steel, and the material of the drill bit (11) is hard alloy.

Citation Information

Patent Citations

  • Disposable alloy pre-milling cutter

    CN217256973U