Atomization bar feeding and warehousing mechanism
By designing a loading storing mechanism for aerosol alloy rods, the problems of cumbersome loading operations and high energy consumption in the prior art are solved, and the effects of simplifying the loading steps, reducing costs and improving efficiency are achieved.
Patent Information
- Application Number
- CN202421520015.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the prior art, when replacing the aerosol alloy rod, it is necessary to frequently vacuum the loading equipment, which is cumbersome to operate, consumes energy and time.
A gas atomized rod material loading storage mechanism is designed, including a hollow silo body, opening and closing mechanism, discharge mechanism and vacuum pump. The inner bottom surface of the bin is inclined, the feed port is located at the top, and the side wall is equipped with a discharge port and a vacuum pump for evacuation.
Through a vacuuming operation, the feeding of all rods in the bin can be completed, reducing the number of vacuuming times, simplifying the feeding steps, reducing the cost of loading operations, and improving the feeding efficiency and stability.
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Figure CN222820545U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of storage equipment, and in particular to an aerosolized rod material feeding storage mechanism. Background Art
[0002] The alloy rods to be atomized cannot come into contact with air during the atomization process. To ensure this, the prior art requires that the feeding equipment be evacuated each time a new rod is replaced, which is not only cumbersome to operate, but also energy-consuming and time-consuming. Summary of the invention
[0003] The purpose of the present application is to provide a storage mechanism that can reduce the cost of loading rods.
[0004] In order to achieve the above objectives, the present application provides an aerosolized rod loading and storage mechanism: it includes a hollow warehouse body, suitable for storing rod bodies, the inner bottom surface of the warehouse body is inclined, and the warehouse body is provided with a feed port above the higher inner bottom surface, and the feed port is located at the top of the warehouse body, and the top surface of the warehouse body is provided with an opening and closing mechanism, which is suitable for opening or closing the feed port, and the side wall of the warehouse body is provided with a discharge port, and the discharge port is located at the lower end of the inner bottom surface of the warehouse body. The warehouse body is provided with a discharge mechanism, which is suitable for controlling the opening and closing of the discharge port, and a vacuum pump is provided outside the warehouse body, which is suitable for extracting internal air when the warehouse body is closed, thereby preventing the rods from contacting with air during the aerosolization process.
[0005] As a preferred embodiment, the opening and closing mechanism includes a mounting frame fixedly connected to the top surface of the bin body, the mounting frame is fixedly connected with a telescopic mechanism, the end of the telescopic rod of the telescopic mechanism is connected with a sliding cover via a traction plate, and a sliding groove connected to the feed port is provided on the top of the bin body, which is suitable for cooperating with the sliding cover to form a sliding pair, so that the sliding cover has higher stability when it is moving.
[0006] Preferably, a sealing strip is fixedly connected to the outer side surface of the sliding cover, and a sealing groove is provided on the inner side wall of the sliding groove, which is suitable for fitting with the sealing strip, so that the end where the feed port is located has good air tightness.
[0007] Preferably, the discharge mechanism includes a rotary drive fixedly connected to the top surface of the bin body, an axial hole is opened on the top of the bin body, the output shaft of the rotary drive extends into the bin body after passing through the axial hole, and is fixedly connected to a turntable, and a pair of material removal plates are fixedly connected to the lower end surface of the turntable, and a material passing groove is formed between the two material removal plates, which is suitable for a single rod body to pass through, so as to avoid unused rods affecting the positively rotating atomized rods.
[0008] As a preferred embodiment, the inner wall of the bin body is provided with a clearance groove, which is suitable for cooperating with the material-push plate to form a rotating pair, so as to improve the stability of the material-push plate during movement.
[0009] Preferably, the vacuum pump is fixedly connected to the bottom surface of the warehouse body, a vacuum port is provided on the side wall of the warehouse body, and a vacuum pipe is connected between the vacuum port and the input end of the vacuum pump for transferring the air inside the warehouse body.
[0010] As a preferred embodiment, the two ends of the vacuum pipe are fixedly connected to the vacuum port and the input end of the vacuum pump through a connecting ring, and the inner wall of the connecting ring is provided with an air pressure sensor for detecting whether the interior of the warehouse reaches the vacuum standard, generally a complete vacuum state with zero air pressure.
[0011] As a preferred embodiment, an introduction tube is also provided on the top of the bin body, and a slot extending downward from the top surface is opened on the introduction tube, and a funnel is provided on the bottom of the introduction tube, and the inner diameter of the upper end of the funnel is larger than the inner diameter of the lower end, and the cylindrical inner wall at the lower end of the funnel is coaxial with the feed port and has the same diameter, so as to constrain the rod body in a uniform direction.
[0012] Compared with the prior art, the beneficial effects of this application are:
[0013] (1) By arranging a bin that can store multiple rods next to the supply mechanism of the atomization equipment, all the rods in the bin can be loaded with only one vacuum operation, which effectively reduces the number of vacuum operations, thereby simplifying the loading steps and reducing the cost of the loading operation;
[0014] (2) By designing the bin body to be flat, the bars can be evenly arranged in the bin body. Combined with the opening and closing mechanism and the discharging mechanism, the loading and feeding operations of the storage mechanism are more convenient, especially the feeding process has a higher degree of automation, which improves the feeding efficiency and feeding stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the aerosolized rod material feeding and storage mechanism.
[0016] Figure 2 It is a three-dimensional structural cross-sectional view of the arrangement of the rod bodies of the aerosolized rod feeding storage mechanism in the storage body.
[0017] Figure 3 It is a first three-dimensional structural cross-sectional view of the storage body of the aerosolized rod material loading and storage mechanism.
[0018] Figure 4 For the gas atomization rod feeding storage mechanism Figure 3 A partial enlarged view of point A.
[0019] Figure 5 It is a second three-dimensional structural cross-sectional view of the warehouse body of the aerosolized rod material feeding and storage mechanism.
[0020] Figure 6 For the gas atomization rod feeding storage mechanism Figure 5 A partial enlarged view of point B.
[0021] Figure 7 It is a schematic diagram of the three-dimensional structure of the introduction cylinder of the aerosolized rod material feeding and storage mechanism.
[0022] Figure 8 It is a three-dimensional structural schematic diagram of the opening and closing mechanism of the aerosolized rod material feeding and storage mechanism.
[0023] Fig. 9 It is a three-dimensional structural schematic diagram of the discharge mechanism of the aerosolized rod material feeding and storage mechanism.
[0024] Fig.10 It is a schematic diagram of the three-dimensional structure of the vacuum pump of the aerosolized rod material feeding and storage mechanism.
[0025] In the figure: 1. introduction cylinder; 101. notch; 102. funnel; 2. bin body; 201. feed port; 202. discharge port; 203. slide slot; 204. sealing slot; 205. clearance slot; 206. shaft hole; 207. exhaust port; 3. opening and closing mechanism; 301. mounting frame; 302. telescopic mechanism; 303. traction plate; 304. slide cover; 305. sealing strip; 4. vacuum pump; 401. exhaust pipe; 402. connecting ring; 5. discharge mechanism; 501. rotary drive; 502. turntable; 503. material plate; 504. material chute; 6. rod body. DETAILED DESCRIPTION
[0026] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0027] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.
[0028] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.
[0029] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.
[0030] like Figure 1-10 The aerosolized rod loading and storage mechanism shown includes a hollow warehouse body 2 for storing rod bodies 6. In order to arrange the rod bodies 6 inside the warehouse body 2 neatly, the width of the internal space of the warehouse body 2 is uniform and slightly larger than the diameter of the rod bodies 6, that is, the axes of the rod bodies 6 located in the warehouse body 2 are parallel and basically on the same plane. The inner bottom surface of the warehouse body 2 is inclined, which is convenient for the rod bodies 6 to slide from high to low spontaneously by using their own weight. The warehouse body 2 is provided with a feed port 201 above the higher inner bottom surface, and the rod bodies 6 enter the warehouse body 2 therefrom. The feed port 201 is located at the top of the warehouse body 2, so the rod bodies 6 enter from the top of the warehouse body 2. An introduction tube 1 is provided at the top of the warehouse body 2. The main part of the introduction tube 1 is cylindrical, and the inner wall diameter of the cylinder is obviously larger than the diameter of the rod bodies 6. Its axis is usually set vertically, and of course it can also be appropriately inclined. The inlet tube 1 is provided with a slot 101 extending downward from the top surface, and the bottom of the slot 101 is arc-shaped, which is convenient for fitting with the cylindrical rod body 6. When the rod body 6 is flipped from horizontal to vertical, the stress on the outer side surface will be more uniform and surface damage will not easily occur. The bottom of the introduction tube 1 is provided with a funnel 102, and the inner diameter of the upper end of the funnel 102 is larger than the inner diameter of the lower end, which is convenient for the rod body 6 inserted into the introduction tube 1 to lean towards the middle. The cylindrical inner wall at the lower end of the funnel 102 is coaxial with the feed port 201 and has the same diameter. The diameter of the rod body 6 is slightly larger, and the gap is generally within one millimeter. Under this constraint, the sliding rod body 6 will roughly remain coaxial with the introduction tube 1, which is conducive to ensuring that the angles of all rod bodies 6 entering the warehouse body 2 are the same, achieving the effect of parallel arrangement, thereby making full use of the internal space of the warehouse body 2 and facilitating the storage and discharge of the rod body 6.
[0031] The top surface of the bin body 2 is provided with an opening and closing mechanism 3 for opening or closing the feed port 201. The specific structure of the opening and closing mechanism 3 includes a mounting frame 301 fixedly connected to the top surface of the bin body 2, and the mounting frame 301 is fixedly connected with a telescopic mechanism 302. The telescopic mechanism 302 is usually a cylinder. The end of the telescopic rod of the telescopic mechanism 302 is connected with a sliding cover 304 through a traction plate 303. The top of the bin body 2 is provided with a slide groove 203 connected with the feed port 201, which just cooperates with the sliding cover 304. A sliding pair is formed, so that the sliding cover 304 can completely block the feed port 201. Of course, the sliding cover 304 can also be pulled out to make the feed port 201 completely open. The outer side surface of the sliding cover 304 is fixedly connected with a sealing strip 305, which is generally made of a soft and elastic silicone material with a certain oiliness on the surface. A sealing groove 204 is opened on the inner wall of the slide groove 203, which fits exactly with the sealing strip 305. After fitting, it can surround the feed port 201, thereby ensuring the airtightness at the feed port 201.
[0032] The side wall of the silo 2 is provided with a discharge port 202, which is located at the lower end of the bottom surface of the silo 2. A discharge mechanism 5 is provided on the silo 2 to control the opening and closing of the discharge port 202. The specific structure of the discharge mechanism 5 includes a rotary drive 501 fixedly connected to the top surface of the silo 2. The rotary drive 501 usually includes a servo motor and a reducer structure. The reducer generally adopts a planetary gear set and is driven by a servo motor. A shaft hole 206 is provided on the top of the silo 2. The output shaft of the rotary drive 501 passes through the shaft hole 206 and extends into the silo 2, and is fixedly connected to a turntable 5. 02. The output shaft of the rotary drive 501 is actually the output shaft of the planetary reducer. The turntable 502 is colinear with the axis of the output shaft of the rotary drive 501, so that it will be more stable during rotation. A pair of material removal plates 503 are fixedly connected to the lower end surface of the turntable 502. The two material removal plates 503 are colinear with the rotation axis of the turntable 502, and a material passing groove 504 is formed between the two material removal plates 503 for a single rod body 6 to pass through. The inner wall of the bin body 2 is provided with a clearance groove 205, which is used to cooperate with the material removal plate 503 to form a rotating pair, thereby improving the movement stability of the material removal plate 503.
[0033] A vacuum pump 4 is arranged outside the silo 2 for extracting the internal air when the silo 2 is closed. The vacuum pump 4 is usually fixedly connected to the outer bottom surface of the silo 2. An air suction port 207 is opened on the side wall of the silo 2. The air suction port 207 is usually located on the side away from the discharge port 202. An air suction pipe 401 is connected between the air suction port 207 and the input end of the vacuum pump 4. The air suction pipe 401 is usually made of an alloy material with a certain thickness so that it is not easily flattened by the internal and external pressure difference. Both ends of the air suction pipe 401 are fixedly connected to the air suction port 207 and the input end of the vacuum pump 4 through a connecting ring 402 to ensure the connection stability. An air pressure sensor is arranged on the inner wall of the connecting ring 402 to monitor whether the interior of the silo 2 meets the vacuum requirement.
[0034] Working principle: The storage mechanism has two working states, one is the storage state: when working, the material-pickup plate 503 is rotated out of the clearance groove 205 to block the discharge port 202. It should be noted that the discharge port 202 of the silo 2 is connected to the feeding mechanism, and the two are sealed by mutual cooperation. Therefore, there is no need to design a blocking structure at the end where the discharge port 202 is located. The sliding cover 304 is driven by the telescopic mechanism 302 to fully open the feed port 201, and the inner cavity of the silo 2 is isolated from the outside. The rod bodies 6 are connected, and the rod bodies 6 slide into the warehouse body 2 through the introduction tube 1 in turn. Because the lower end of the rod body 6 is mostly flat, after the rod body 6 contacts the inner bottom surface of the warehouse body 2, the upper end will be inclined away from the feed port 201. Therefore, the rod bodies 6 in the warehouse body 2 can be closely arranged together and evenly until the internal space of the warehouse body 2 is filled. Then, the sliding cover 304 is driven by the telescopic mechanism 302 again to completely block the feed port 201. At this time, the warehouse body 2 The interior is completely sealed, and the vacuum pump 4 is started to extract the air inside the warehouse body 2 and the feeding mechanism connected thereto, until the air pressure sensor arranged inside the connecting ring 402 detects that the air pressure value meets the vacuum requirement and stops, so that the storage work of the storage mechanism is completed; the other is the feeding state: when working, the material plate 503 rotates under the drive of the rotary drive 501, and when the inner wall of the material plate 503 is flush with the inner wall of the warehouse body 2, the rod body 6 with a downward trend will slide into the material trough 504 between the two material plate 503. Since the rotation of the turntable 502 will not be paused, when a rod body 6 passes through, the next rod body 6 will be immediately intercepted by the material plate 503 until the material plate 503 rotates 90° to block the discharge port 202 again. The rod body 6 passing through the material trough 504 will enter the feeding mechanism of the aerosolization equipment and be slowly consumed until it is completely consumed, and then the next rod body 6 will be replenished through the discharge mechanism 5.
[0035] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.
Claims
1. An aerosolized rod material feeding and storage mechanism, characterized in that: The invention comprises a hollow warehouse body (2) suitable for storing a rod body (6), the inner bottom surface of the warehouse body (2) is inclined, the warehouse body (2) is provided with a feed port (201) above the higher inner bottom surface, the feed port (201) is located at the top of the warehouse body (2), the top surface of the warehouse body (2) is provided with an opening and closing mechanism (3) suitable for opening or closing the feed port (201), the side wall of the warehouse body (2) is provided with a discharge port (202), the discharge port (202) is located at the lower end of the inner bottom surface of the warehouse body (2), the warehouse body (2) is provided with a discharge mechanism (5) suitable for controlling the opening and closing of the discharge port (202), and a vacuum pump (4) is provided outside the warehouse body (2) suitable for extracting internal air when the warehouse body (2) is closed.
2. The gas atomization rod material feeding and storage mechanism according to claim 1, characterized in that: The opening and closing mechanism (3) comprises a mounting frame (301) fixedly connected to the top surface of the bin body (2), the mounting frame (301) being fixedly connected to a telescopic mechanism (302), the end of a telescopic rod of the telescopic mechanism (302) being connected to a sliding cover (304) via a traction plate (303), and a sliding groove (203) communicating with the feed port (201) is provided on the top of the bin body (2), and is suitable for cooperating with the sliding cover (304) to form a sliding pair.
3. The gas atomization rod material feeding and storage mechanism according to claim 2, characterized in that: The outer side surface of the sliding cover (304) is fixedly connected with a sealing strip (305), and the inner side wall of the sliding groove (203) is provided with a sealing groove (204) suitable for fitting with the sealing strip (305).
4. The gas atomization rod material feeding and storage mechanism according to any one of claims 1 to 3, characterized in that: The discharge mechanism (5) comprises a rotary drive (501) fixedly connected to the top surface of the bin body (2); an axial hole (206) is provided on the top of the bin body (2); an output shaft of the rotary drive (501) passes through the axial hole (206) and then extends into the bin body (2), and is fixedly connected to a turntable (502); a pair of material stripping plates (503) are fixedly connected to the lower end surface of the turntable (502); a material passing trough (504) is formed between the two material stripping plates (503) and is suitable for a single rod body (6) to pass through.
5. The gas atomization rod material feeding and storage mechanism according to claim 4, characterized in that: The inner wall of the bin body (2) is provided with a clearance groove (205) suitable for cooperating with the material-shifting plate (503) to form a rotating pair.
6. The gas atomization rod material feeding and storage mechanism according to claim 5, characterized in that: The vacuum pump (4) is fixedly connected to the bottom surface of the warehouse body (2); a vacuum port (207) is provided on the side wall of the warehouse body (2); and a vacuum pipe (401) is connected between the vacuum port (207) and the input end of the vacuum pump (4).
7. The gas atomization rod material feeding and storage mechanism according to claim 6, characterized in that: The two ends of the air extraction pipe (401) are fixedly connected to the air extraction port (207) and the input end of the vacuum pump (4) via a connecting ring (402), and an air pressure sensor is provided on the inner wall of the connecting ring (402).
8. The gas atomization rod material feeding and storage mechanism according to any one of claims 1 to 3, characterized in that: The top of the silo (2) is also provided with an introduction tube (1), the introduction tube (1) is provided with a slot (101) extending downward from the top surface, the bottom of the introduction tube (1) is provided with a funnel (102), the inner diameter of the upper end of the funnel (102) is larger than the inner diameter of the lower end, and the cylindrical inner wall of the lower end of the funnel (102) is coaxial with the feed port (201) and has the same diameter.