Novel detection device
By designing a new nickel belt detection device including a fixed frame, a fixed focus lens, an industrial camera, annular light source and a support frame, the problem of inconvenient adjustment of the installation position of the existing device is solved, and higher installation flexibility and detection accuracy are achieved.
Patent Information
- Application Number
- CN202421652213.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing nickel tape detection device is not convenient to adjust according to the installed position, resulting in insufficient flexibility during use.
A new type of detection device is designed, including a fixing frame, a fixed focus lens, an industrial camera, annular light source and a support frame. Through the adjustment components and positioning groove structure of the support frame, the installation position of the fixing frame is flexibly adjusted.
Through this new detection device, it can be adjusted according to the width and height of different installation positions, which improves the installation flexibility and use efficiency of the device and ensures the detection accuracy of the nickel belt.
Smart Images

Figure CN222825000U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nickel strip deviation detection equipment, in particular to a novel detection device. Background Art
[0002] The appearance color of nickel strip is generally silver-white in a rolled state. It refers to the material used to connect the positive and negative electrodes of the battery cell with the battery protection board. It is mainly used in the manufacture of nickel-cadmium, nickel-metal hydride, nickel batteries, combination batteries and instrumentation, telecommunications, electric vacuum, special light bulbs and other industries. In the production process, a winding device is required to wind up the nickel strip at the end.
[0003] The patent document with the announcement number (CN216583312U) discloses an automatic deviation-correcting nickel strip winding device, comprising: a support frame, on the inner side of which a guide roller is installed, and the upper side of the guide roller is provided with a fixed rod fixed in the support frame, a partition mechanism is provided on the outer side of the guide roller, and a motor box is provided on the left end of the support frame; a winding roller, which is arranged on the lower side of the partition mechanism, and a limiting strip is fixed on the outer side of the winding roller, and a mounting roll is provided on the outer side of the limiting strip, a limiting wheel is fixed on the outer end of the winding roller, and an active rod connected to the output end of the motor is provided on the left end of the winding roller; a limiting rod is arranged on the right end of the winding roller, and a mounting frame fixed to the right end of the support frame is provided on the outer side of the limiting rod. The utility model provides an automatic deviation-correcting nickel strip winding device, which can automatically correct the deviation of the nickel strip to ensure the winding quality, and can collect multiple nickel strips at the same time to increase the winding efficiency;
[0004] When using the above technology, it is found that the prior art has the following technical problems: the existing detection device is not convenient to adjust according to the installation position when in use. Therefore, a new detection device is designed to provide another technical solution to the above technical problem. Utility Model Content
[0005] Based on this, it is necessary to provide a new detection device for the above technical problems, which is used to solve the technical problem that the existing detection devices are not convenient to adjust according to the installation position when in use.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0007] A novel detection device comprises a fixed frame, a fixed-focus lens is fixed inside the fixed frame, an industrial camera is arranged on the top of the fixed-focus lens, a ring-shaped light source is fixed at the bottom of the fixed frame, a support frame is arranged at the bottom of the fixed frame, the support frame comprises two first support rods, two second support rods and a first support block, a second support rod is fixed between both ends of the two first support rods, and first support blocks are installed at both ends of the bottom of the first support rod.
[0008] As a preferred embodiment of the new detection device provided by the utility model, a positioning assembly is installed on the top of the first support block, and the positioning assembly includes an anti-slip column, a first positioning block and a second positioning block. The top of the first support block is slidably connected to the inside, and the top of the anti-slip column is slidably connected to the first support rod. An anti-slip groove is opened inside the bottom end of the first support rod, and the anti-slip column is slidably connected to the first support rod through the anti-slip groove. First positioning blocks are fixed at both ends of the top of the first support block, and the first positioning block is slidably connected to the first support rod. Second positioning blocks are fixed on both sides of the top of the first support block, and the second positioning block is slidably connected to the first support rod.
[0009] As a preferred embodiment of the novel detection device provided by the utility model, first positioning grooves are evenly distributed inside both sides of the bottom of the first support rod, and the first positioning block is slidably connected to the first support rod through the first positioning grooves.
[0010] As a preferred embodiment of the new detection device provided by the utility model, second positioning grooves are evenly distributed inside both sides of the bottom of the first support rod, and the second positioning grooves are staggered with the first positioning grooves, and the second positioning block is slidably connected to the first support rod through the second positioning grooves.
[0011] As a preferred implementation of the novel detection device provided by the utility model, the two second positioning grooves are both located on one side adjacent to the first positioning grooves on both sides.
[0012] As a preferred implementation of the novel detection device provided by the present invention, the distance between the two first positioning blocks is greater than the distance between the two second positioning blocks.
[0013] As a preferred embodiment of the novel detection device provided by the utility model, an adjustment component is installed at the bottom of the first support block, and the adjustment component includes a second support block, a third support block, an assembly column and a threaded rod. The bottom of the first support block is provided with a second support block, and the bottom of the second support block is provided with a third support block. The tops of the second support block and the third support block are both fixed with threaded rods, and the outer side of the top of the threaded rod at the top end is threadedly connected to the first support block, and the outer side of the top of the threaded rod at the bottom end is threadedly connected to the second support block. The tops of the second support block and the third support block and the outer side of the threaded rod are both fixed with assembly columns, which are slidably connected between the assembly column at the top and the first support block, and between the assembly column at the bottom end and the second support block.
[0014] As a preferred embodiment of the new detection device provided by the utility model, an annular positioning groove is opened on the outer side of the assembly column, and the outer side of the bottom end of the first support block and the outer side of the bottom end of the second support block are threadedly connected with positioning bolts, and one end of the positioning bolts is slidably connected to the corresponding annular positioning groove.
[0015] It can be seen without a doubt that the above-mentioned technical solution of the present application can definitely solve the technical problem to be solved by the present application.
[0016] At the same time, through the above technical solutions, the utility model has at least the following beneficial effects:
[0017] The utility model provides a novel detection device, which can fix the installation position of the fixed frame through the support frame through the cooperation of the fixed frame, the fixed-focus lens, the industrial camera, the annular light source and the support frame, and detect the real-time scene of the nickel strip during transportation through the cooperation of the fixed-focus lens and the industrial camera and the light source of the annular light source, so as to manually judge whether the nickel strip has position deviation at this time;
[0018] Through the cooperation of the first support rod, the first positioning groove, the second positioning groove, the first support block, the first positioning block and the second positioning block, the position of the first support block at the bottom of the first support rod can be adjusted according to the different widths of the equipment during installation, and the first positioning block enters the interior of the first positioning groove or the second positioning block enters the interior of the second positioning groove for stable positioning;
[0019] By cooperating with the first support block, the second support block and the third support block, different numbers of second support blocks can be selected according to the different heights of the fixing frame during installation, and the height of the support frame on the top of the first support block can be adjusted by adding the number of second support blocks. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the support frame of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the first support rod of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the first support block of the utility model;
[0025] Figure 5 This is a schematic diagram of the structure of the second support block of the utility model;
[0026] Figure 6 It is a structural schematic diagram of the assembly column of the utility model;
[0027] Figure 7 It is a structural schematic diagram of the anti-falling column of the utility model.
[0028] In the figure: 1, fixing frame; 2, fixed focus lens; 3, industrial camera; 4, ring light source; 5, supporting frame; 6, first supporting rod; 7, second supporting rod; 8, anti-slip groove; 9, first positioning groove; 10, second positioning groove; 11, first supporting block; 12, anti-slip column; 13, first positioning block; 14, second positioning block; 15, second supporting block; 16, third supporting block; 17, positioning bolt; 18, assembly column; 19, threaded rod; 20, ring positioning groove. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0030] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.
[0031] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.
[0032] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0033] Embodiment 1
[0034] Reference Figure 1-Figure 3 and Figure 7A novel detection device includes a fixing frame 1, a fixed focus lens 2 is fixed inside the fixing frame 1, an industrial camera 3 is arranged on the top of the fixed focus lens 2, so that the industrial camera 3 can shoot the object at the bottom through the fixed focus lens 2, and a ring light source 4 is fixed at the bottom of the fixing frame 1, so that the object focused by the fixed focus lens 2 is illuminated by the ring light source 4, and the industrial camera 3 shoots the nickel strip illuminated by the ring light source 4 through the fixed focus lens 2, so that the staff can watch the nickel strip through the external display to detect the nickel strip during transportation;
[0035] In other embodiments, detection software may be set inside the industrial camera 3 or the external display device, so as to assist manual detection and make it more efficient, and prevent neglect caused by manual fatigue.
[0036] A support frame 5 is provided at the bottom of the fixing frame 1, so that the height of the fixing frame 1 is supported by the support frame 5. The support frame 5 includes two first support rods 6, two second support rods 7 and a first support block 11. The two first support rods 6 are placed in parallel, and the second support rods 7 are fixed between the two ends of the two first support rods 6, so that the first support rods 6 and the second support rods 7 form a rectangle. The first support blocks 11 are installed at both ends of the bottom of the first support rods 6, so that the height of the first support rods 6 is supported by the first support blocks 11;
[0037] A positioning assembly is installed on the top of the first support block 11, and the positioning assembly includes an anti-slip column 12, a first positioning block 13 and a second positioning block 14. The anti-slip column 12 is slidably connected to the inside of the top of the first support block 11, so that the first support block 11 can be lifted and slid on the outside of the bottom end of the anti-slip column 12, and the top of the anti-slip column 12 is slidably connected to the first support rod 6, so that the first support block 11 can translate and slide at the bottom of the first support rod 6 through the anti-slip column 12, and an anti-slip groove 8 is opened inside the bottom end of the first support rod 6, and the anti-slip column 12 is slidably connected to the first support rod 6 through the anti-slip groove 8, so that the anti-slip column 12 can translate and slide and can also rotate inside the bottom end of the first support rod 6 through the anti-slip groove 8;
[0038] Both ends of the top of the first support block 11 are fixed with first positioning blocks 13, and the first positioning blocks 13 are slidably connected to the first support rod 6, so that when the first positioning blocks 13 enter the interior of the first support rod 6, the first support block 11 is immovable at the bottom of the first support rod 6, and first positioning grooves 9 are evenly distributed inside on both sides of the bottom of the first support rod 6, and the first positioning blocks 13 are slidably connected to the first support rod 6 through the first positioning grooves 9, and second positioning blocks 14 are fixed on both sides of the top of the first support block 11, and the second positioning blocks 14 are slidably connected to the first support rod 6, and second positioning grooves 10 are evenly distributed inside on both sides of the bottom of the first support rod 6, and the second positioning grooves 10 are connected to the first A positioning groove 9 is staggered, and the two second positioning grooves 10 are located on the adjacent side of the first positioning groove 9 on both sides. The second positioning block 14 is slidably connected to the first support rod 6 through the second positioning groove 10, so that when the second positioning block 14 enters the second positioning groove 10 in the first support rod 6, the first support block 11 cannot be translated at the bottom of the first support rod 6. The distance between the two first positioning blocks 13 is greater than the distance between the two second positioning blocks 14, so that when the first support block 11 is located at one end of the bottom of the first support rod 6, the first positioning block 13 can enter the first slidably connected positioning groove 9, and at the same time, the second positioning block 14 enters the inner side of the anti-slip groove 8.
[0039] The use process of a novel detection device provided by the utility model is as follows: when in use, first install the fixed focus lens 2 and the industrial camera 3 according to the needs, then pull the first support block 11 downward according to the width of the installation position, so that the first support block 11 drops outside the anti-slip column 12, and then translate the first support block 11 so that the first support block 11 moves to an appropriate position at the bottom of the first support rod 6. At this time, it is determined whether the first positioning block 13 at the top of the first support block 11 can be assembled with the first positioning groove 9 at the corresponding position through a sliding connection. If yes, directly raise the first The support block 11 allows the first positioning block 13 to enter the first positioning groove 9 of the corresponding sliding connection. If the first positioning block 13 cannot be directly connected to the first positioning groove 9 by rising, the first support block 11 is rotated ninety degrees so that the second positioning block 14 corresponding to the anti-slip groove 8 on the first support block 11 is rotated, so that the first positioning block 13 and the anti-slip groove 8 are in position correspondence. At this time, the first support block 11 is raised, so that the first support block 11 drives the second positioning block 14 to enter the second positioning groove 10 of the sliding connection for positioning, thereby adjusting the bottom of the fixed frame 1 to different installation widths.
[0040] Embodiment 2
[0041] Reference Figure 2-Figure 6A novel detection device, an adjustment component is installed at the bottom of the first support block 11, the adjustment component includes a second support block 15, a third support block 16, a positioning bolt 17, an assembly column 18 and a threaded rod 19, a second support block 15 is arranged at the bottom of the first support block 11, the number of the second support blocks 15 is selected according to needs, and can be multiple, a third support block 16 is arranged at the bottom of the second support block 15, and then the distance between the third support block 16 and the first support block 11 is adjusted by selecting the number of the second support blocks 15;
[0042] The second support block 15 and the third support block 16 are both fixed with threaded rods 19 at the top, and the outer side of the top of the top threaded rod 19 is threadedly connected to the first support block 11, and the outer side of the top of the bottom threaded rod 19 is threadedly connected to the second support block 15, so that the second support block 15 and the first support block 11, and the third support block 16 and the second support block 15 can be assembled through the threaded connection of the threaded rod 19, and the top of the second support block 15 and the third support block 16 and the outer side of the threaded rod 19 are fixed with assembly columns 18, and the assembly columns 18 are located between the top assembly column 18 and the first support block 11 and the assembly columns 18 at the bottom. 8 is slidably connected with the second support block 15, so that when the threaded rod 19 on the second support block 15 enters the interior of the first support block 11, the corresponding assembly column 18 also enters the interior of the bottom end of the first support block 11. An annular positioning groove 20 is provided on the outer side of the assembly column 18. The outer side of the bottom end of the first support block 11 and the outer side of the bottom end of the second support block 15 are both threadedly connected with positioning bolts 17, and one end of the positioning bolts 17 is slidably connected with the corresponding annular positioning grooves 20, thereby increasing the positioning effect of the second support block 15 at the bottom of the first support block 11 and the third support block 16 at the bottom of the second support block 15.
[0043] In other embodiments, a mounting plate may be fixed to the bottom of the third support block 16 by bolts to facilitate post-installation fixation.
[0044] The use process of the novel detection device provided by the utility model is as follows: when the height of the first support block 11 needs to be adjusted according to the height of the installation position, the adjustment component is installed at the bottom of the first support block 11, and the number of the second support blocks 15 is selected according to the needs;
[0045] When the number of the second support block 15 is one, the second support block 15 is assembled with the first support block 11 by threaded connection through the corresponding threaded rod 19, and the corresponding assembly column 18 is allowed to enter the bottom end of the first support block 11 with sliding connection. Then, the third support block 16 is assembled with the second support block 15 by threaded connection through the corresponding threaded rod 19, and the corresponding assembly column 18 is allowed to enter the bottom end of the second support block 15 at the same time. Then, the threaded positioning bolt 17 is installed on the outer side of the bottom end of the first support block 11 and the second support block 15, and the tail end of the positioning bolt 17 is allowed to enter the corresponding annular positioning groove 20 to position the first support block 11 and the second support block 15, and the second support block 15 and the third support block 16.
[0046] When there are multiple second support blocks 15, first, the second support block 15 and the first support block 11 are threadedly connected and assembled through the corresponding threaded rods 19, and the corresponding assembly columns 18 are allowed to enter the bottom end of the first support block 11 with which the sliding connection is connected. Then, multiple second support blocks 15 are assembled according to the threaded connection between the threaded rods 19 on the bottom second support block 15 and the top second support block 15, and the corresponding assembly columns 18 are allowed to enter the bottom ends of the corresponding second support blocks 15. Then, the third support block 16 is threadedly connected and assembled with the second support block 15 through the corresponding threaded rods 19, and the corresponding assembly columns 18 are allowed to enter the bottom ends of the second support blocks 15 at the same time. Finally, threaded positioning bolts 17 are installed on the outer side of the bottom of the first support block 11 and the outer side of the bottom of all the second support blocks 15, and the tail ends of the positioning bolts 17 are allowed to enter the corresponding annular positioning grooves 20 to position the first support block 11 and the top second support block 15, between multiple second support blocks 15, and between the bottom second support block 15 and the third support block 16.
[0047] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A new detection device, characterized in that: The invention comprises a fixing frame (1), a fixed-focus lens (2) is fixed inside the fixing frame (1), an industrial camera (3) is arranged on the top of the fixed-focus lens (2), an annular light source (4) is fixed at the bottom of the fixing frame (1), a supporting frame (5) is arranged at the bottom of the fixing frame (1), the supporting frame (5) comprises two first supporting rods (6), two second supporting rods (7) and a first supporting block (11), a second supporting rod (7) is fixed between the two ends of the two first supporting rods (6), and a first supporting block (11) is installed at both ends of the bottom of the first supporting rod (6).
2. A novel detection device according to claim 1, characterized in that: A positioning assembly is installed on the top of the first support block (11), and the positioning assembly includes an anti-slip column (12), a first positioning block (13) and a second positioning block (14); the top of the first support block (11) is internally slidably connected with the anti-slip column (12); the top of the anti-slip column (12) is slidably connected to the first support rod (6); an anti-slip groove (8) is provided inside the bottom end of the first support rod (6); the anti-slip column (12) is slidably connected to the first support rod (6) through the anti-slip groove (8); the first positioning blocks (13) are fixed at both ends of the top of the first support block (11), and the first positioning block (13) is slidably connected to the first support rod (6); the second positioning blocks (14) are fixed on both sides of the top of the first support block (11), and the second positioning blocks (14) are slidably connected to the first support rod (6).
3. A novel detection device according to claim 2, characterized in that: First positioning grooves (9) are evenly distributed inside the two sides of the bottom of the first support rod (6), and the first positioning block (13) is slidably connected to the first support rod (6) through the first positioning grooves (9).
4. A novel detection device according to claim 3, characterized in that: Second positioning grooves (10) are evenly distributed inside the two sides of the bottom of the first support rod (6), and the second positioning grooves (10) and the first positioning grooves (9) are arranged alternately, and the second positioning block (14) is slidably connected to the first support rod (6) via the second positioning grooves (10).
5. A novel detection device according to claim 4, characterized in that: The two second positioning grooves (10) are both located on one side adjacent to the first positioning grooves (9) on both sides.
6. A novel detection device according to claim 2, characterized in that: The distance between the two first positioning blocks (13) is greater than the distance between the two second positioning blocks (14).
7. A novel detection device according to claim 1, characterized in that: An adjustment component is installed at the bottom of the first support block (11), and the adjustment component includes a second support block (15), a third support block (16), an assembly column (18) and a threaded rod (19). The second support block (15) is arranged at the bottom of the first support block (11), and the third support block (16) is arranged at the bottom of the second support block (15). The tops of the second support block (15) and the third support block (16) are both fixed with a threaded rod (19). The outer side of the top of the threaded rod (19) at the top end is threadedly connected to the first support block (11), and the outer side of the top of the threaded rod (19) at the bottom end is threadedly connected to the second support block (15). The tops of the second support block (15) and the third support block (16) and the outer side of the threaded rod (19) are both fixed with an assembly column (18). The assembly column (18) is slidably connected between the assembly column (18) at the top end and the first support block (11), and between the assembly column (18) at the bottom end and the second support block (15).
8. A novel detection device according to claim 7, characterized in that: An annular positioning groove (20) is provided on the outer side of the assembly column (18); a positioning bolt (17) is threadedly connected to the outer side of the bottom end of the first support block (11) and the outer side of the bottom end of the second support block (15); one end of the positioning bolt (17) is slidably connected to the corresponding annular positioning groove (20).