Connecting line appearance detection equipment
By designing a connecting line appearance detection device equipped with multiple cameras and automated fixtures, the problem of visual fatigue of detectors is solved, the accuracy and reliability of the detection results are improved, and the maintenance and adjustment process of the equipment is simplified.
Patent Information
- Application Number
- CN202421593121.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-07-08
AI Technical Summary
Testers are prone to visual fatigue when testing the appearance of the connecting cable for a long time, which affects the accuracy and reliability of the detection results.
A connecting wire appearance detection device is designed. Multiple cameras are provided on the top of the shell. A transparent glass plate is installed at the bottom of the camera. A connecting wire fixture assembly is arranged below. A translucent plate and a light emitting body are provided in the clamp assembly. It is equipped with a sliding rod and a rotating rod to realize automated inspection and rapid installation and disassembly.
It effectively solves the problem of visual fatigue in the long-term work of the detector, improves the accuracy and reliability of the test results, and facilitates the maintenance and rapid adjustment of the equipment.
Smart Images

Figure CN222850525U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of connecting wire appearance detection, in particular to connecting wire appearance detection equipment. Background Art
[0002] With the rapid development of information technology and the continuous expansion of the electronic products market, the market demand for connecting cables, as important accessories for connecting various electronic devices, has increased dramatically. At present, the appearance inspection method of connecting cables mainly relies on manual visual inspection. When facing large-scale production lines, inspectors will suffer from visual fatigue during the long-term inspection process, which may affect the accuracy and reliability of the inspection results.
[0003] To this end, we propose a connecting wire appearance inspection device. Utility Model Content
[0004] The utility model aims to provide a connecting line appearance inspection device to solve the problem raised in the above background technology that inspection personnel may suffer from visual fatigue during long-term inspection process, which may affect the accuracy and reliability of the inspection results.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a connecting wire appearance inspection device, comprising a shell, a plurality of cameras are arranged in an array on the top of the shell, a control body is arranged on one side of the plurality of cameras, a buffer pad is arranged on the top of the plurality of cameras, a transparent glass plate is arranged on the bottom of the camera, a connecting wire clamp assembly is arranged below the transparent glass plate, a light-transmitting plate is arranged on the inner side of the connecting wire clamp assembly, a light-emitting body is arranged below the light-transmitting plate, a dividing plate is arranged at the bottom of the light-emitting body, a group of sliding rods are arranged below the dividing plate, a rotating rod is arranged on the inner side of a group of sliding rods, the rotating rods are threadedly connected to a sliding block, positioning rods are arranged on both sides of the sliding block, the positioning rods are threadedly connected to the connecting wire clamp assembly, the connecting wire clamp assembly comprises a fixed bracket, a motor is arranged on one side of the fixed bracket, the motor output shaft is fixedly connected to the main clamp, and the main clamp is slidably connected to the auxiliary clamp.
[0006] Preferably, the fixing bracket is threadedly connected to the positioning rod, and a sliding plate is provided on one side of the fixing bracket, and the sliding plate is slidably connected to the inside of the sliding block.
[0007] Preferably, a support rod is provided inside the main clamp, a spring is provided outside the support rod, one end of the support rod is threadedly connected to a nut, and the support rod is slidably connected to the auxiliary clamp.
[0008] Preferably, one side of the main clamp is fixedly connected to an iron block, and the other end of the main clamp is fixedly connected to a motor. The iron block is magnetic, and the iron block is magnetically connected to the auxiliary clamp.
[0009] Preferably, the housing is provided with a sliding groove, and the sliding groove is slidably connected to the positioning rod.
[0010] Preferably, one end of the rotating rod is fixedly connected to the output shaft of the second motor, and the second motor is fixedly connected to the outer side of the housing.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model has a plurality of cameras distributed in an array on the top of a shell, a control body is arranged on one side of the plurality of cameras, a transparent glass plate is installed on the bottom of the camera, a connecting wire clamp assembly is arranged below the transparent glass plate, a light-transmitting plate is arranged on the inner side of the connecting wire clamp assembly, a dividing plate is arranged on the bottom of the luminous body, a group of sliding rods are installed below the dividing plate, a rotating rod is arranged on the inner side of the sliding rod, a sliding block is threadedly connected to the rotating rod, positioning rods are arranged on both sides of the sliding block, and the positioning rods are threadedly connected to the connecting wire clamp assembly, which effectively solves the problem of visual fatigue of detection personnel during long-term work and is also convenient for fast and accurate installation and disassembly of the positioning rod when needed, thereby improving the maintenance convenience of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the left side section of the utility model as a whole;
[0014] Figure 2 It is a schematic diagram of the structure of the front section of the utility model;
[0015] Figure 3 It is a schematic diagram of the overall front view of the structure of the utility model;
[0016] Figure 4 It is an enlarged structural diagram of the connecting wire clamp assembly of the utility model;
[0017] In the figure: 1. shell; 2. camera; 3. control body; 4. control body; 5. transparent glass plate; 6. connecting wire clamp assembly; 7. light-transmitting plate; 8. luminous body; 9. dividing plate; 10. sliding rod; 11. rotating rod; 12. sliding block; 13. positioning rod; 14. motor 2; 601. fixed bracket; 602. motor; 603. main clamp; 604. auxiliary clamp; 605. sliding plate; 606. support rod; 607. spring; 608. nut; 609. iron block. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Example
[0020] See also Figure 1-Figure 4 A connecting line appearance inspection device shown in the figure includes a shell 1, a plurality of cameras 2 are arranged in an array on the top of the shell 1, a control body 3 is arranged on one side of the plurality of cameras 2, a buffer pad 4 is arranged on the top of the plurality of cameras 2, a transparent glass plate 5 is arranged at the bottom of the camera 2, a connecting line clamp assembly 6 is arranged below the transparent glass plate 5, a light-transmitting plate 7 is arranged inside the connecting line clamp assembly 6, a light-emitting body 8 is arranged below the light-transmitting plate 7, a dividing plate 9 is arranged at the bottom of the light-emitting body 8, a group of sliding rods 10 is arranged below the dividing plate 9, a rotating rod 11 is arranged inside the group of sliding rods 10, the rotating rod 11 is threadedly connected to the sliding block 12, positioning rods 13 are arranged on both sides of the sliding block 12, the positioning rod 13 is threadedly connected to the connecting line clamp assembly 6, and the connecting line clamp assembly 6 includes a fixed bracket 601, and a motor 6 is arranged on one side of the fixed bracket 601 02, the output shaft of the motor 602 is fixedly connected to the main clamp 603, and the main clamp 603 is slidably connected to the auxiliary clamp 604. The utility model is provided with a plurality of cameras in an array on the top of the shell, a control body is provided on one side of the plurality of cameras, a transparent glass plate is installed on the bottom of the camera, a connecting wire clamp assembly is provided under the transparent glass plate, a light-transmitting plate is provided on the inner side of the connecting wire clamp assembly, a partition plate is provided at the bottom of the light-emitting body, a group of sliding rods are installed under the partition plate, a rotating rod is provided on the inner side of the sliding rod, the rotating rod is threadedly connected to the sliding block, positioning rods are provided on both sides of the sliding block, and the positioning rods are threadedly connected to the connecting wire clamp assembly, which effectively solves the problem of visual fatigue of the inspection personnel during long-term work, and is also convenient for fast and accurate installation and disassembly of the positioning rod when needed, thereby improving the maintenance convenience of the equipment.
[0021] Furthermore, the fixed bracket 601 is threadedly connected to the positioning rod 13, and a sliding plate 605 is provided on one side of the fixed bracket 601. The sliding plate 605 is slidably connected to the inside of the sliding block 12 and is tightly connected to the positioning rod through a threaded connection of the fixed bracket, thereby ensuring a stable connection between the fixed bracket and the positioning rod, and facilitating quick and accurate installation and disassembly of the positioning rod when necessary, thereby improving the maintenance convenience of the equipment. Secondly, a sliding plate is provided on one side of the fixed bracket, and the sliding plate is slidably connected to the inside of the sliding block, so that the sliding plate can move smoothly and stably inside the sliding block, thereby enhancing the stability of the fixed bracket.
[0022] Furthermore, a support rod 606 is provided inside the main clamp 603, and a spring 607 is provided on the outside of the support rod 606. One end of the support rod 606 is threadedly connected to a nut 608, and the support rod 606 is slidably connected to the auxiliary clamp 604. The support rod serves as a connecting bridge between the main clamp and the auxiliary clamp, and the outside of the support rod is wrapped with a spring. The existence of the spring provides a certain elastic buffer for the auxiliary clamp, so that the auxiliary clamp can achieve precise clamping of the detection object under the elastic action.
[0023] Furthermore, one side of the main clamp 603 is fixedly connected to an iron block 609, and the other end of the main clamp 603 is fixedly connected to the motor 602. The iron block 609 is magnetic, and the iron block 609 is magnetically connected to the auxiliary clamp 604. The iron block is magnetic, and the auxiliary clamp can be magnetically connected to the auxiliary clamp, thereby improving the stability and reliability of the clamp. The magnetic connection enables the auxiliary clamp to be firmly attached to the main clamp, and maintain a stable connection state even under long-term use and vibration environment, thereby avoiding the risk of the clamp loosening or falling off.
[0024] Furthermore, the shell 1 is provided with a sliding groove, which is slidably connected to the positioning rod 13. By providing the sliding groove in the shell and slidably connecting the positioning rod to the sliding groove, the positioning rod can move smoothly and stably on the shell without offset or shaking, thereby ensuring the accuracy and reliability of the positioning rod when adjusting the position or clamping the detection object.
[0025] Furthermore, one end of the rotating rod 11 is fixedly connected to the output shaft of the motor 2 14, and the motor 2 14 is fixedly connected to the outer side of the shell 1. The fixed connection is achieved between the output shaft of the motor 2 and one end of the rotating rod. At the same time, the motor 2 is also firmly connected to the outer side of the shell. As a power source, the motor 2 provides a stable and controllable rotational power for the rotating rod through the fixed connection between its output shaft and the rotating rod, so that the rotating rod can perform precise angle adjustment and rotational movement under the drive of the motor 2, thereby realizing flexible control of the sliding block of the component connected thereto.
[0026] In this solution, the working process is as follows: First, the connecting wire to be tested is placed in the connecting wire clamp assembly. The connecting wire clamp assembly is supported by a fixed bracket and equipped with a motor to drive the main clamp. The main clamp and the auxiliary clamp cooperate with each other to firmly clamp the connecting wire through sliding and magnetic connection).
[0027] After the connecting wire is clamped by the fixture assembly, the device begins to detect. The luminous body emits light, which passes through the transparent plate and shines on the connecting wire. Due to the presence of the transparent glass plate, the camera can clearly capture the image of the connecting wire without being disturbed by other components inside the device.
[0028] The images captured by the camera are then transmitted to the control body for processing and analysis. The control body is responsible for identifying any defects or irregularities in the image and judging whether the appearance of the connection line is acceptable based on preset standards.
[0029] In order to further improve the accuracy and flexibility of detection, the equipment is also equipped with a sliding rod and a rotating rod. The rotating rod is driven by motor 2 to rotate and drive the sliding block to move on the sliding rod. This allows the connecting wire fixture assembly to move horizontally to accommodate connecting wires of different lengths or types.
[0030] During the inspection process, the cushion protects the camera and prevents the connecting wire from being damaged, while the partition plate is used to separate the space between the light-emitting body and the sliding rod to ensure that the light can be evenly irradiated on the connecting wire.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A connecting line appearance inspection device, characterized in that: The invention comprises a housing (1), wherein a plurality of cameras (2) are arranged in an array on the top of the housing (1), a control body (3) is arranged on one side of the plurality of cameras (2), a buffer pad (4) is arranged on the top of the plurality of cameras (2), a transparent glass plate (5) is arranged on the bottom of the camera (2), a connecting wire clamp assembly (6) is arranged below the transparent glass plate (5), a light-transmitting plate (7) is arranged on the inner side of the connecting wire clamp assembly (6), a light-emitting body (8) is arranged below the light-transmitting plate (7), a partition plate (9) is arranged on the bottom of the light-emitting body (8), and a A group of sliding rods (10), a rotating rod (11) is provided inside the sliding rod (10), the rotating rod (11) is threadedly connected to the sliding block (12), positioning rods (13) are provided on both sides of the sliding block (12), the positioning rods (13) are threadedly connected to the connecting wire clamp assembly (6), the connecting wire clamp assembly (6) includes a fixed bracket (601), a motor (602) is provided on one side of the fixed bracket (601), the output shaft of the motor (602) is fixedly connected to the main clamp (603), and the main clamp (603) is slidably connected to the auxiliary clamp (604).
2. The connecting line appearance inspection device according to claim 1, characterized in that: The fixed bracket (601) is threadedly connected to the positioning rod (13), and a sliding plate (605) is provided on one side of the fixed bracket (601), and the sliding plate (605) is slidably connected to the inside of the sliding block (12).
3. The connecting line appearance inspection device according to claim 1, characterized in that: A support rod (606) is provided inside the main clamp (603), a spring (607) is provided outside the support rod (606), one end of the support rod (606) is threadedly connected to a nut (608), and the support rod (606) is slidably connected to the auxiliary clamp (604).
4. The connecting line appearance inspection device according to claim 3, characterized in that: One side of the main clamp (603) is fixedly connected to an iron block (609), and the other end of the main clamp (603) is fixedly connected to a motor (602). The iron block (609) is magnetic, and the iron block (609) is magnetically connected to the auxiliary clamp (604).
5. The connecting line appearance inspection device according to claim 1, characterized in that: The housing (1) is provided with a sliding groove, and the sliding groove is slidably connected to the positioning rod (13).
6. The connecting line appearance inspection device according to claim 1, characterized in that: One end of the rotating rod (11) is fixedly connected to the output shaft of the second motor (14), and the second motor (14) is fixedly connected to the outside of the housing (1).