Industrial brush roll grooving device

Abstract

The utility model discloses an industrial brush roller grooving device, and belongs to the technical field of rolling brush machining equipment, and the technical scheme is characterized in that the industrial brush roller grooving device comprises a grooving machine body provided with a cutter used for grooving; the bracket assemblies are arranged on the two sides of the grooving machine body; the clamping assembly is arranged between the grooving machine body and the bracket assembly; the brush strip mounting assembly is arranged on the grooving machine body and adjacent to the cutter, and the brush strip mounting assembly comprises a brush strip pressing roller and a gluing nozzle; wherein the clamping assembly comprises a clamping seat, a rotating seat and a clamping roller, the rotating seat is movably connected with the clamping seat, the clamping seat is provided with a first driving mechanism, the first driving mechanism is used for driving the brush roller to rotate around the axis of the brush roller, the rotating seat is provided with a second driving mechanism, and the second driving mechanism is used for driving the brush roller to rotate around the axis of the brush roller. The second driving mechanism is used for driving the brush roller to move in the axis direction. Grooving machining of the long brush roller and installation of the brush strip can be achieved, the feeding and discharging frequency and time of the brush roller are reduced, and the machining efficiency is improved.

Description

Technical Field

[0001] The present application belongs to the technical field of roller brush processing equipment, and in particular, relates to an industrial brush roller grooving device. Background Art

[0002] Roller brush is a professional tool for decoration, mostly made of engineering plastics and fibers. A high-quality roller brush will not shed hair, while a low-quality roller brush usually sheds hair. In addition, from the perspective of the brushing effect, high-quality roller brushes have good performance due to their good material properties, so they have good performance during brushing, making the latex paint film smooth, with fine and uniform texture, while low-quality roller brushes cannot achieve fine textures, making the wall look rough. In addition, from the perspective of service life, high-quality roller brushes have a longer service life and can usually be used repeatedly, while low-quality roller brushes have a short service life due to their poor material properties.

[0003] The Chinese invention with the existing publication number CN111000363B discloses a processing device for a winding roller brush, aiming to solve the problem that the traditional roller brush winding device cannot be adapted for production. On the one hand, the processing efficiency is low, which increases the labor burden of the processing personnel. On the other hand, even if it is pre-grooved and then assembled on the traditional roller brush winding device, the winding effect is poor, the appearance is not beautiful, and the bristle winding effect is not good. The device comprises a base box and multiple supporting feet installed at the lower end of the base box, the upper end of the base box is provided with a frame composed of two side panels and a top plate on the upper ends of the side panels, the lower end of the top plate is provided with a processing mechanism for winding roller brush processing, the upper end of the base box is provided with a brush roller support mechanism corresponding to the position below the processing mechanism, and the upper end of the brush roller support mechanism is provided with a brush roller as a processing substrate.

[0004] Although the above-mentioned processing device can realize the integrated processing of grooving and brush strip winding, only one brush roller can be processed each time. Now the process is improved, and the brush strip is wound onto a long brush roller. Subsequently, it can be segmented by cutting on other equipment, and the equipment is improved in this regard. Summary of the invention

[0005] The purpose of this application is to provide an industrial brush roller grooving device to address the above-mentioned technical problems, which can realize the grooving processing of long brush rollers and the installation of brush strips, reduce the number and time of loading and unloading of brush rollers, and improve processing efficiency.

[0006] The present application provides an industrial brush roller grooving device, comprising:

[0007] The slotting machine body is provided with a tool for slotting;

[0008] The bracket assembly is placed on both sides of the slotting machine body;

[0009] A clamping assembly is placed between the slotting machine body and the bracket assembly;

[0010] A brush strip installation assembly is placed on the slotting machine body and adjacent to the cutter, and the brush strip installation assembly includes a brush strip pressure roller and a glue coating nozzle;

[0011] Among them, the clamping assembly includes a clamping seat, a rotating seat, and a clamping roller. The rotating seat is movably connected to the clamping seat. The clamping seat is provided with a first driving mechanism, which is used to drive the brush roller to rotate around its own axis. The rotating seat is provided with a second driving mechanism, which is used to drive the brush roller to move along the axial direction.

[0012] The industrial brush roller is placed on the bracket assembly to facilitate the movement of the brush roller. The brush roller is first moved to the clamping assembly for clamping, and the brush roller passes through the clamping seat and is clamped by the clamping roller against the industrial brush roller. Then, the first driving mechanism controls the rotation of the rotating seat, and the second driving mechanism controls the rotation of the clamping roller. The brush roller is controlled to rotate and move forward by the first driving mechanism and the second driving mechanism. A spiral groove wrapped around the surface of the brush roller is milled on the surface of the brush roller by a tool on the slotting machine body. Then, when the brush roller moves through the brush strip mounting assembly, glue is dripped into the groove on the brush roller through the glue nozzle, and the brush strip is bonded to the groove of the brush roller through the brush strip pressing roller. By first grooving the brush roller, bonding the brush strip, and then cutting and segmenting, compared with cutting the brush roller first and segmenting and then grooving and bonding the brush strips one by one, the loading and unloading time of a single brush roller is reduced, the processing efficiency is improved, and the labor intensity is reduced.

[0013] Furthermore, the first driving mechanism comprises:

[0014] A first driving motor is mounted on the clamping seat;

[0015] A first gear, mounted on an output shaft of the first driving motor;

[0016] The second gear is installed on the rotating seat, and the second gear is meshed with the first gear.

[0017] The first gear is driven to rotate by the first driving motor, the second gear is meshed with the first gear, and the second gear is installed and connected with the rotating seat, so as to realize driving control of the rotation of the rotating seat.

[0018] Furthermore, the rotating seat comprises:

[0019] A telescopic seat, mounted on the inner wall surface of the rotating seat;

[0020] A telescopic bracket, movably connected to the telescopic seat;

[0021] Wherein, the clamping roller is installed on the telescopic bracket.

[0022] The telescopic seat is movably connected with the telescopic bracket to facilitate the brush roller to pass through the rotating seat. When the brush roller passes through the rotating seat, the telescopic bracket contracts into the telescopic seat. After the brush roller passes through, the telescopic bracket is released, so that the clamping roller installed on the telescopic bracket abuts against the surface of the brush roller.

[0023] Furthermore, the second driving mechanism comprises:

[0024] A second drive motor is mounted on the telescopic bracket;

[0025] A third gear is mounted on the output shaft of the second driving motor;

[0026] The transmission shaft is movably mounted on the telescopic bracket;

[0027] a fourth gear, mounted on the transmission shaft;

[0028] a fifth gear, mounted on the clamping roller;

[0029] There are several fourth gears disposed on the transmission shaft and respectively meshed with the third gear and the fifth gear.

[0030] The third gear is driven to rotate by the second driving motor, and the fourth gear meshing with the third gear and the rotating shaft rotate. The fifth gear meshes with the fourth gear to control the driving rotation of the clamping roller, thereby controlling the brush roller to move along the axial direction relative to the rotating seat.

[0031] Furthermore, a first spring is provided between the telescopic seat and the telescopic bracket, and a first damper is provided between the telescopic seat and the telescopic bracket.

[0032] The first spring acts on the telescopic bracket to clamp the brush roller, and the first damper improves the stability of the bracket when it is clamped.

[0033] Furthermore, the bracket assembly includes:

[0034] Bracket seat;

[0035] A plurality of cylinders are provided and are mounted on the bracket seat around the axis of the bracket seat;

[0036] Ball seat, mounted on the cylinder;

[0037] The bracket ball is movably mounted on the ball seat.

[0038] There are 3 to 5 cylinders, which control the movement of the ball seat to be suitable for brush rollers of different diameters. The ball is installed on the ball seat through a bracket. The bracket ball is used to abut against the brush roller to ensure support when the brush roller rotates and moves.

[0039] The beneficial effects of this application are:

[0040] 1. The clamping roller is pressed against the industrial brush roller to clamp it, and then the rotating seat is controlled to rotate by the first driving mechanism, the clamping roller is controlled to rotate by the second driving mechanism, and the brush roller is controlled to rotate and move forward by the first driving mechanism and the second driving mechanism.

[0041] 2. Use the tool on the slotting machine body to mill a spiral groove on the surface of the brush roller. Then, when the brush roller moves through the brush bar mounting assembly, glue is dripped into the groove on the brush roller through the glue nozzle.

[0042] 3. The stability of the brush roller during grooving and movement is improved by the bracket assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 This is a schematic diagram of the structure of the slotting equipment of this application;

[0044] Figure 2 For this application Figure 1 A magnified view of point A;

[0045] Figure 3 This is a schematic diagram of the structure of the telescopic seat and telescopic bracket of the present application;

[0046] Figure 4 For this application Figure 3 Schematic diagram of the structure of BB;

[0047] The reference numerals in the figure are as follows: 100, slotting machine body; 110, tool; 200, bracket assembly; 210, bracket seat; 220, cylinder; 230, ball seat; 240, bracket ball; 300, clamping assembly; 310, clamping seat; 320, rotating seat; 321, telescopic seat; 322, telescopic bracket; 330, clamping roller; 340, first driving mechanism; 341, first driving motor; 342, first gear; 343, second gear; 350, second driving mechanism; 351, second driving motor; 352, third gear; 353, transmission shaft; 354, fourth gear; 355, fifth gear; 360, first spring; 370, first damper; 400, brush strip mounting assembly; 410, brush strip pressure roller; 420, glue nozzle. DETAILED DESCRIPTION

[0048] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.

[0049] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0050] The following provides a detailed description of the embodiments of the present application through specific embodiments and their application scenarios in conjunction with the accompanying drawings.

[0051] Embodiment 1:

[0052] like Figure 1-Figure 4 As shown, the embodiment of the present application provides an industrial brush roller grooving device, comprising:

[0053] The slotting machine body 100 is provided with a cutter 110 for slotting;

[0054] The bracket assembly 200 is placed on both sides of the slotting machine body 100;

[0055] The clamping assembly 300 is placed between the slotting machine body 100 and the bracket assembly 200;

[0056] The brush strip installation assembly 400 is placed on the slotting machine body 100 and adjacent to the cutter 110. The brush strip installation assembly 400 includes a brush strip pressure roller 410 and a glue nozzle 420.

[0057] Among them, the clamping assembly 300 includes a clamping seat 310, a rotating seat 320, and a clamping roller 330. The rotating seat 320 is movably connected to the clamping seat 310. The clamping seat 310 is provided with a first driving mechanism 340, and the first driving mechanism 340 is used to drive the brush roller to rotate around its own axis. The rotating seat 320 is provided with a second driving mechanism 350, and the second driving mechanism 350 is used to drive the brush roller to move along the axial direction.

[0058] The industrial brush roller is placed on the bracket assembly 200 to facilitate the movement of the brush roller. The brush roller is first moved to the clamping assembly 300 for clamping. The brush roller passes through the clamping seat 310, and the clamping roller 330 abuts against the industrial brush roller to clamp it. Then, the rotating seat 320 is controlled to rotate by the first driving mechanism 340, and the clamping roller 330 is controlled to rotate by the second driving mechanism 350. The brush roller is controlled to rotate and move forward by the first driving mechanism 340 and the second driving mechanism 350, and the tool 110 on the slotting machine body 100 is passed through. A spiral groove wound around the surface of the brush roller is milled on the surface of the brush roller. Then, when the brush roller moves through the brush strip mounting assembly 400, glue is dripped into the groove on the brush roller through the glue nozzle 420, and the brush strip is bonded to the groove of the brush roller through the brush strip pressing roller 410. By first grooving the brush roller, bonding the brush strip, and then cutting and segmenting, compared to cutting the brush roller first and then grooving and bonding the brush strips one by one, the loading and unloading time of a single brush roller is reduced, the processing efficiency is improved, and the labor intensity is reduced.

[0059] Embodiment 2:

[0060] like Figure 2 As shown, the embodiment of the present application provides an industrial brush roller grooving device. In addition to the above technical features, the first driving mechanism 340 further includes:

[0061] A first driving motor 341 is mounted on the clamping seat 310;

[0062] A first gear 342 is mounted on the output shaft of the first driving motor 341;

[0063] The second gear 343 is mounted on the rotating base 320 , and the second gear 343 is meshed with the first gear 342 .

[0064] The first driving motor 341 drives the first gear 342 to rotate, the second gear 343 meshes with the first gear 342 , and the second gear 343 is installed and connected to the rotating base 320 , so as to realize driving control of the rotation of the rotating base 320 .

[0065] Embodiment 3:

[0066] like Figure 2-Figure 4 As shown, the embodiment of the present application provides an industrial brush roller grooving device. In addition to the above technical features, the rotating seat 320 further includes:

[0067] The telescopic seat 321 is installed on the inner wall surface of the rotating seat 320;

[0068] The telescopic bracket 322 is movably connected to the telescopic seat 321;

[0069] The clamping roller 330 is installed on the telescopic bracket 322 .

[0070] The telescopic seat 321 is movably connected with the telescopic bracket 322 to facilitate the brush roller to pass through the rotating seat 320. When the brush roller passes through the rotating seat 320, the telescopic bracket 322 contracts into the telescopic seat 321. After the brush roller passes through, the telescopic bracket 322 is released, so that the clamping roller 330 installed on the telescopic bracket 322 is against the surface of the brush roller.

[0071] Furthermore, the second driving mechanism 350 includes:

[0072] A second driving motor 351 is mounted on the telescopic bracket 322;

[0073] The third gear 352 is mounted on the output shaft of the second driving motor 351;

[0074] The transmission shaft 353 is movably mounted on the telescopic bracket 322;

[0075] The fourth gear 354 is mounted on the transmission shaft 353;

[0076] The fifth gear 355 is mounted on the clamping roller 330;

[0077] There are several fourth gears 354 disposed on the transmission shaft 353 and meshing with the third gear 352 and the fifth gear 355 respectively.

[0078] The third gear 352 is driven to rotate by the second driving motor 351, and the fourth gear 354 and the rotating shaft meshing with the third gear 352 rotate. The fifth gear 355 meshes with the fourth gear 354 to control the driving rotation of the clamping roller 330, thereby controlling the brush roller to move along the axial direction relative to the rotating seat 320.

[0079] Furthermore, a first spring 360 is disposed between the telescopic seat 321 and the telescopic bracket 322 , and a first damper 370 is disposed between the telescopic seat 321 and the telescopic bracket 322 .

[0080] The first spring 360 acts on the telescopic bracket 322 to clamp the brush roller, and the first damper 370 improves the stability of the bracket when clamping.

[0081] Embodiment 4:

[0082] like Figure 1 , Figure 2 As shown, the embodiment of the present application provides an industrial brush roller grooving device. In addition to the above technical features, the bracket assembly 200 further includes:

[0083] Bracket seat 210;

[0084] A plurality of cylinders 220 are provided and are mounted on the bracket seat 210 around the axis of the bracket seat 210;

[0085] A ball seat 230 is mounted on the cylinder 220;

[0086] The bracket ball 240 is movably mounted on the ball seat 230 .

[0087] There are 3-5 cylinders 220, which control the movement of the ball seat 230 to be suitable for brush rollers of different diameters. The ball seat 230 is installed on the ball seat 230 through the bracket ball 240, and the bracket ball 240 is used to abut against the brush roller to ensure support when the brush roller rotates and moves.

[0088] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0089] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. An industrial brush roller grooving device, characterized in that: include: A slotting machine body (100) is provided with a cutter (110) for slotting; The bracket assembly (200) is placed on both sides of the slotting machine body (100); A clamping assembly (300) is disposed between the slotting machine body (100) and the bracket assembly (200); A brush strip installation assembly (400) is placed on the slotting machine body (100) and adjacent to the cutter (110), wherein the brush strip installation assembly (400) comprises a brush strip pressure roller (410) and a glue coating nozzle (420); Wherein, the clamping assembly (300) includes a clamping seat (310), a rotating seat (320), and a clamping roller (330); the rotating seat (320) is movably connected to the clamping seat (310); the clamping seat (310) is provided with a first driving mechanism (340); the first driving mechanism (340) is used to drive the brush roller to rotate around its own axis; the rotating seat (320) is provided with a second driving mechanism (350); the second driving mechanism (350) is used to drive the brush roller to move along the axial direction.

2. The industrial brush roller grooving device according to claim 1, characterized in that: The first driving mechanism (340) comprises: A first driving motor (341) is mounted on the clamping seat (310); A first gear (342) is mounted on an output shaft of the first driving motor (341); The second gear (343) is mounted on the rotating seat (320), and the second gear (343) is meshed with the first gear (342).

3. The industrial brush roller grooving device according to claim 2, characterized in that: The rotating seat (320) comprises: A telescopic seat (321) is mounted on the inner wall surface of the rotating seat (320); A telescopic bracket (322) is movably connected to the telescopic seat (321); Wherein, the clamping roller (330) is installed on the telescopic bracket (322).

4. The industrial brush roller grooving device according to claim 3, characterized in that: The second driving mechanism (350) comprises: A second driving motor (351) is mounted on the telescopic bracket (322); A third gear (352) is mounted on the output shaft of the second driving motor (351); A transmission shaft (353) is movably mounted on the telescopic bracket (322); A fourth gear (354) is mounted on the transmission shaft (353); A fifth gear (355) is mounted on the clamping roller (330); There are a plurality of fourth gears (354) disposed on the transmission shaft (353) and respectively meshing with the third gear (352) and the fifth gear (355).

5. The industrial brush roller grooving device according to claim 4, characterized in that: A first spring (360) is arranged between the telescopic seat (321) and the telescopic bracket (322), and a first damper (370) is arranged between the telescopic seat (321) and the telescopic bracket (322).

6. The industrial brush roller grooving device according to claim 1, characterized in that: The bracket assembly (200) comprises: Bracket seat (210); A plurality of cylinders (220) are provided and are mounted on the bracket seat (210) around the axis of the bracket seat (210); A ball seat (230) is mounted on the cylinder (220); The bracket ball (240) is movably mounted on the ball seat (230).

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