Width-adjustable carrying manipulator
By designing an adjustable wide handling robot, fully automated coating operations are achieved, solving the problems of low efficiency, unstable production and manual fatigue in the existing technology, and improving production efficiency and product yield.
Patent Information
- Application Number
- CN202421840442.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing coating process has low efficiency and high production instability. Long-term operation leads to artificial fatigue and poses safety hazards.
An adjustable width handling robot is designed, including moving components, jaw width adjustment components and jaw material grabbing components. Fully automated operations are achieved through the precise movement of the XYZ linear module, and the jaw spacing is automatically adjusted to suit different specifications of products.
Fully automated operations are realized, manual functions are optimized, manual fatigue is reduced, and production efficiency and product yield are improved.
Smart Images
Figure CN222874586U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to a width-adjustable transport manipulator. Background technology:
[0002] From the perspective of COB manufacturing process, if COB products want to achieve high reliability and high display quality, the laminating line, one of the back-end packaging processes of the COB module, is an important link. Most of the existing laminating processes are offline operations. The operator tears off the bottom release film of the diaphragm and places the diaphragm on the light board, and then puts it into the vacuum defoaming box to remove the bubbles between the diaphragm and the light board. Manual operation has low efficiency, high production instability, and long-term work makes people tired, which poses a safety hazard. Utility model content:
[0003] In view of the above-mentioned problems in the prior art, the utility model aims to provide an adjustable width handling robot to help realize fully automated operations, optimize manual functions, and reduce manual fatigue.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A width-adjustable handling manipulator comprises a mounting seat, on which are provided a moving assembly, a clamping jaw width-adjusting assembly and a clamping jaw material-grabbing assembly which cooperate with each other; wherein the clamping jaw width-adjusting assembly is mounted on the moving assembly and moves with the moving assembly, and the clamping jaw material-grabbing assembly is mounted on the clamping jaw width-adjusting assembly and moves therewith as a whole to grasp and release materials.
[0006] Furthermore, the moving component includes an X-axis linear slide, an X-axis linear module, a Y-axis linear module, a Y-axis linear slide, and a Z-axis linear module that cooperate with each other; wherein the X-axis linear slide is installed on the mounting seat, the X-axis linear module moves along the X-axis linear slide, the Y-axis linear slide is installed on the X-axis linear module and moves with it, the Y-axis linear module moves along the Y-axis linear slide, the Z-axis linear module is installed on the Y-axis linear module and moves integrally with it, and the clamp width adjustment component is installed on the end of the Z-axis linear module and moves integrally with it along the XY axes and rises and falls along the Z axis.
[0007] Furthermore, the clamp width adjustment assembly includes a plate, a fixed group, a movable group and a clamp width adjustment mechanism that cooperate with each other; wherein the plate is mounted to the end of the Z-axis linear module, the fixed group is fixedly mounted to one end of the plate, and the movable group is mounted to the other end of the plate, and is driven by the clamp width adjustment mechanism to move along the plate to adjust the width of the movable group and the fixed group.
[0008] Furthermore, the gripping jaw assembly includes two groups of cylinders and gripping jaws that cooperate with each other; wherein the cylinders are respectively fixed to the base plates of the fixed group and the movable group, and the gripping jaws are installed to the movable ends of the cylinders and are driven by them to move and open and close to grip and release the materials.
[0009] Furthermore, the jaw width adjustment mechanism includes a jaw width adjustment stepper motor, a belt transmission group, a slide rail and a spacing limit sensor that cooperate with each other; wherein, the jaw width adjustment stepper motor is fixed on the flat plate, the belt transmission group and the slide rail are installed under the flat plate, the moving group is installed on the belt of the belt transmission group, and the spacing limit sensors are installed on the flat plate at intervals at the beginning and end of the moving distance; the jaw width adjustment stepper motor drives the belt transmission group to move and then drives the moving group to move along the slide rail to adjust the spacing between the moving group and the fixed group, and the spacing limit sensor senses the moving spacing and controls the movement of the jaw width adjustment stepper motor.
[0010] By adopting the above technical scheme, compared with the prior art, the utility model provides an adjustable width handling robot, which helps to realize fully automated operations, optimizes manual functions, reduces manual fatigue, and improves production efficiency and product yield. Description of the drawings:
[0011] The following is a detailed description of the utility model with accompanying drawings:
[0012] Figure 1 A three-dimensional schematic diagram of the utility model Figure 1 ;
[0013] Figure 2 A three-dimensional schematic diagram of the utility model Figure 2 ;
[0014] Figure 3 Schematic diagram of the clamp width adjustment component and the clamp material grabbing component of the utility model Figure 1 ;
[0015] Figure 4 Schematic diagram of the clamp width adjustment component and the clamp material grabbing component of the utility model Figure 2 ;
[0016] Figure 5 The utility model is a schematic diagram of the clamp width adjustment mechanism Figure 1 ;
[0017] Figure 6 The utility model is a schematic diagram of the clamp width adjustment mechanism Figure 2 . Specific implementation method:
[0018] The utility model is described in detail below with reference to the accompanying drawings and embodiments:
[0019] Figure 1-Figure 6 Shown is an embodiment of the utility model.
[0020] A width-adjustable handling robot comprises a mounting base 1, on which are provided a moving assembly 2, a clamping jaw width-adjusting assembly 3 and a clamping jaw material-grabbing assembly 4 which cooperate with each other; wherein the clamping jaw width-adjusting assembly 3 is mounted on the moving assembly 2 and moves with the moving assembly 2, and the clamping jaw material-grabbing assembly 4 is mounted on the clamping jaw width-adjusting assembly 3 and moves therewith as a whole to grasp and release materials.
[0021] In a specific embodiment, the moving component 2 includes an X-axis linear slide 21, an X-axis linear module 22, a Y-axis linear module 23, a Y-axis linear slide 24, and a Z-axis linear module 25 that cooperate with each other; wherein; the X-axis linear slide 21 is installed on the mounting seat 1, the X-axis linear module 22 moves along the X-axis linear slide 21, the Y-axis linear slide 24 is installed on the X-axis linear module 23 and moves with it, the Y-axis linear module 23 moves along the Y-axis linear slide 24, the Z-axis linear module 25 is installed on the Y-axis linear module 23 and moves integrally with it, and the clamp width adjustment component 3 is installed to the end of the Z-axis linear module 25 and moves integrally with it along the XY axis and rises and falls along the Z axis.
[0022] The clamping jaw width adjustment assembly 3 includes a plate 31, a fixed group 32, a movable group 33 and a clamping jaw width adjustment mechanism 34 that cooperate with each other; wherein, the plate 31 is mounted to the end of the Z-axis linear module 25, the fixed group 32 is fixedly mounted to one end of the plate 31, and the movable group 33 is mounted to the other end of the plate 31 and is driven by the clamping jaw width adjustment mechanism 34 to move along the plate 31 to adjust the width of the movable group 33 and the fixed group 32.
[0023] The gripper assembly 4 includes two groups of cylinders 41 and gripper jaws 42 that cooperate with each other; wherein the cylinders 41 are fixed to the base plates of the fixed group 32 and the movable group 33 respectively, and the gripper jaws 42 are installed to the movable end of the cylinder 41 and are driven by the cylinder to move and open and close to grip and release the material.
[0024] The jaw width adjustment mechanism 34 includes a jaw width adjustment stepper motor 341, a belt drive group 342, a slide rail 343 and a spacing limit sensor 344 that cooperate with each other; wherein, the jaw width adjustment stepper motor 341 is fixed on the flat plate 31, the belt drive group 342 and the slide rail 343 are installed under the flat plate 31, the moving group 33 is installed on the belt of the belt drive group 342, and the spacing limit sensor 344 is installed on the flat plate at intervals at the beginning and end of the moving distance; the jaw width adjustment stepper motor 341 drives the belt drive group 342 to move and then drives the moving group 33 to move along the slide rail 343 to adjust the spacing between the moving group 33 and the fixed group 32, and the spacing limit sensor 344 senses the moving spacing and controls the action of the jaw width adjustment stepper motor 341.
[0025] During operation, the jaw width adjustment stepper motor automatically adjusts the jaw spacing according to different specifications of products. The XYZ linear module moves the gripping jaw to the top of the product, the clamping cylinder retracts to grab the product, and the XYZ linear module moves to the work position for specific process operations. After the operation is completed, the clamping cylinder retracts to grab the product, and the XYZ linear module moves to the unloading position, the clamping cylinder extends, the gripping jaw detaches from the product, and the product flows out of the machine through the flow channel.
[0026] The adjustable width handling manipulator provided by the utility model places the product on the conveying flow channel and accurately and quickly transports the product to each work station through the clamping component. The mechanism is compatible with most specifications of products on the market, and the linear module has high precision, stable operation and high speed. The operation is simple, efficient, fast and stable, which helps to realize fully automated operations, optimizes manual functions, reduces manual fatigue, and improves production efficiency and product yield.
[0027] The above description shows and describes the preferred embodiments of the utility model. As mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.
Claims
1. A width-adjustable handling manipulator, characterized in that: It includes a mounting seat, on which are provided a moving component, a clamping jaw width adjustment component and a clamping jaw material grabbing component that cooperate with each other; wherein the clamping jaw width adjustment component is mounted on the moving component and moves with the moving component, and the clamping jaw material grabbing component is mounted on the clamping jaw width adjustment component and moves therewith as a whole to grab and release the material.
2. The adjustable width handling robot according to claim 1, characterized in that: The moving assembly includes an X-axis linear guide, an X-axis linear module, a Y-axis linear module, a Y-axis linear guide, and a Z-axis linear module that cooperate with each other; wherein the X-axis linear guide is mounted on a mounting seat, the X-axis linear module moves along the X-axis linear guide, the Y-axis linear guide is mounted on the X-axis linear module and moves with it, the Y-axis linear module moves along the Y-axis linear guide, the Z-axis linear module is mounted on the Y-axis linear module and moves integrally with it, and the jaw width adjustment assembly is mounted on the end of the Z-axis linear module and moves integrally with it along the XY axes and rises and falls along the Z axis.
3. The adjustable width handling robot according to claim 2, characterized in that: The clamp width adjustment assembly includes a plate, a fixed group, a movable group and a clamp width adjustment mechanism that cooperate with each other; wherein, the plate is mounted to the end of the Z-axis linear module, the fixed group is fixedly mounted to one end of the plate, and the movable group is mounted to the other end of the plate, and is driven by the clamp width adjustment mechanism to move along the plate to adjust the width of the movable group and the fixed group.
4. The adjustable width handling manipulator according to claim 3, characterized in that: The gripper assembly includes two groups of cylinders and gripper jaws that cooperate with each other; wherein the cylinders are fixed to the base plates of the fixed group and the movable group respectively, and the gripper jaws are installed to the movable ends of the cylinders to be driven by them to move and open and close to grip and release the materials.
5. The width-adjustable handling robot according to claim 3 or 4, characterized in that: The jaw width adjustment mechanism includes a jaw width adjustment stepper motor, a belt transmission group, a slide rail and a spacing limit sensor that cooperate with each other; wherein, the jaw width adjustment stepper motor is fixed on the flat plate, the belt transmission group and the slide rail are installed under the flat plate, the moving group is installed on the belt of the belt transmission group, and the spacing limit sensors are installed on the flat plate at intervals at the beginning and end of the moving distance; the jaw width adjustment stepper motor drives the belt transmission group to move and then drives the moving group to move along the slide rail to adjust the spacing between the moving group and the fixed group, and the spacing limit sensor senses the moving spacing and controls the action of the jaw width adjustment stepper motor.