Insulation robot intelligent control system

Abstract

The utility model relates to the technical field of insulating robots, in particular to an insulating robot intelligent control system which comprises a limiting frame fixedly connected to the upper end of a body, a rolling shaft used for rotating is clamped to the inner wall of the limiting frame, a clamping plate used for fastening is clamped to the inner wall of the rolling shaft, and a telescopic rod used for adjusting is inserted into the side face of the clamping plate. The upper end of the body is connected with a supporting frame used for limiting through bolts, the upper end of the supporting frame is fixedly connected with a positioning cylinder, and a heating pad is fixedly connected into the positioning cylinder. According to the intelligent control system for the insulating robot, through cooperative arrangement of the limiting frame, the rolling shaft, the telescopic rod and the clamping plate, when cables of different sizes are encountered, a worker twists the telescopic rod to enable the clamping plate at one end of the telescopic rod to move forwards, then the width of the interior of the rolling shaft is changed, the cable in the rolling shaft is limited through the clamping plate, and the cable is prevented from being damaged. And therefore, the shaking of the body during forward movement is reduced, and the stability of the equipment is further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of insulating robots, in particular to an intelligent control system for insulating robots. Background Art

[0002] Insulation robots have multiple uses and significant advantages. They are mainly used in the construction and maintenance of high-voltage transmission lines to carry out insulation coating on conductors, poles and other facilities to ensure the safety and stability of power transportation. The robots are particularly suitable for bare conductors, densely built-up areas in urban and rural areas, conflicts between houses and lines, hidden dangers of cross-water lines, reservoirs, rivers, ponds, sections and areas with frequent human activities. In these areas, the robots can autonomously go online and coat insulating materials with power on, insulate the bare conductors, and effectively prevent problems such as tree obstacles, small animal touch, and external force short circuits.

[0003] Chinese patent announcement number CN215642329U discloses an intelligent control system for an insulation coating robot, including a sensor acquisition module, a signal modulation module, a control module and a communication module. The signal modulation module includes a conditioning circuit. The output end of the sensor acquisition module is connected to the input end of the conditioning circuit, the output end of the conditioning circuit is connected to the input end of the control module, and the control module is electrically connected to the communication module. Through the intelligent control system for an insulation coating robot provided by the utility model, the self-walking control of the insulation coating robot can be realized, including self-inspection of the line and insulation coating, thereby improving the safety of insulation coating, with a simple structure and strong practicality.

[0004] However, the utility model has the following problems when it is actually used:

[0005] 1. When the existing equipment is in use, the equipment can only be connected to the outer surface of a cable of a specific size. When encountering a cable that is too large or too thin, the equipment is not easy to install, and the stability of the equipment is poor after installation;

[0006] 2. In actual use, when the cable is frozen, the equipment is prone to slipping, making it inconvenient to remove the ice on the outer surface of the cable. Utility Model Content

[0007] 1. Technical issues to be solved

[0008] In order to overcome the above-mentioned defects of the prior art, the utility model provides an insulating robot intelligent control system, which solves the problem raised in the above-mentioned background technology that the existing equipment can only be connected to the outer surface of a cable of a specific size when in use. When encountering a cable that is too large or too thin, the equipment is not easy to install, and the stability of the equipment is poor after installation. In actual use, when the cable is frozen, the equipment is prone to slipping, making it inconvenient to clear the ice on the outer surface of the cable.

[0009] (II) Technical solution

[0010] To achieve the above objectives, the utility model is implemented through the following technical solutions: an intelligent control system for an insulating robot, comprising a limit frame fixedly connected to the upper end of a main body, the inner wall of the limit frame is clamped with a rolling shaft for rotation, the inner wall of the rolling shaft is clamped with a clamping plate for tightening, the side of the clamping plate is plugged with a telescopic rod for adjustment, the upper end of the main body is connected to a support frame for limiting by bolts, the upper end of the support frame is fixedly connected to a positioning cylinder, and the interior of the positioning cylinder is fixedly connected to a heating pad.

[0011] Optionally, a positioning frame for limiting position is connected to the upper end of the main body via bolts, and a roller for rotation is clamped on the inner wall of the positioning frame.

[0012] Optionally, a motor is plugged into the side of the positioning frame, and a positioning pin for fixing is plugged into the upper end of the positioning frame.

[0013] Optionally, a detection head is fixedly connected to the upper end of the body, and a position sensor is fixedly connected to the side of the body.

[0014] Optionally, a fan for heat dissipation is fixedly connected to the side of the body, and a filter for filtering is fixedly connected to the inner wall of the fan.

[0015] Optionally, a display screen is fixedly connected to the side of the main body, and an adapter is fixedly connected to the side of the main body.

[0016] Optionally, a threaded column for fixing is inserted into the upper end of the support frame, and the threaded column passes through one side of the support frame and is inserted into the interior of the main body.

[0017] Optionally, a collection head for detection is fixedly connected to the side of the main body, and a button is fixedly connected to the side of the main body.

[0018] (III) Beneficial effects

[0019] The utility model provides an intelligent control system for an insulation robot, which has the following beneficial effects:

[0020] 1. The intelligent control system of the insulating robot is equipped with a limit frame, a rolling shaft, a telescopic rod and a pallet. When encountering cables of different sizes, the staff twists the telescopic rod to make the pallet at one end of the telescopic rod move forward, thereby changing the width inside the rolling shaft. The cable inside the rolling shaft is limited by the pallet, thereby reducing the shaking of the main body when moving forward and further improving the stability of the equipment.

[0021] 2. The intelligent control system of the insulating robot, through the coordinated setting of the support frame, the positioning cylinder and the heating pad, when the equipment is inspecting and repairing the cable, if the outer surface of the cable is frozen, the ice on the outer surface of the cable inside the positioning cylinder can be melted with the help of the heat generated by the heating pad, so that the rolling shaft can reduce the slipping problem when moving, further improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0024] Figure 3 This is a schematic diagram of the rolling shaft structure of the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the positioning frame of the utility model;

[0026] Figure 5 This is a schematic diagram of the support frame structure of the utility model;

[0027] Figure 6 This is a schematic diagram of the control module of the utility model.

[0028] In the figure: 1. main body; 2. limit frame; 3. rolling shaft; 4. card plate; 5. telescopic rod; 6. support frame; 7. positioning cylinder; 8. heating pad; 9. positioning frame; 10. roller; 11. motor; 12. positioning pin; 13. detection head; 14. position sensor; 15. fan; 16. display screen; 17. adapter; 18. threaded column; 19. collection head; 20. button. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Embodiment 1;

[0031] See also Figures 1 to 6In order to keep the cable of the main body 1 on the outside more balanced and move toward one end of the cable, the utility model provides a technical solution: an intelligent control system for an insulating robot, comprising a limit frame 2 fixedly connected to the upper end of the main body 1, a positioning frame 9 for limiting is connected to the upper end of the main body 1 by bolts, a roller 10 for rotation is clamped on the inner wall of the positioning frame 9, a motor 11 is plugged into the side of the positioning frame 9, a positioning pin 12 for fixing is plugged into the upper end of the positioning frame 9, a rolling shaft 3 for rotation is clamped on the inner wall of the limit frame 2, and a card plate 4 for fastening is clamped on the inner wall of the rolling shaft 3, the staff passes the external cable through the upper end of the roller 10, and starts the motor 11 at the same time, and the power generated by the motor 11 drives the roller 10 to roll, so that the main body 1 moves forward, and the external cable is clamped and limited by the two rolling shafts 3 at the upper end of the main body 1, and the main body 1 can also be kept balanced, and with the help of the setting of the positioning pin 12, the positioning frame 9 can be more firmly installed on the upper end of the main body 1;

[0032] Embodiment 2:

[0033] See also Figures 1 to 4 In order to more conveniently detect the cables outside the device, a telescopic rod 5 for adjustment is plugged into the side of the card plate 4, a detection head 13 is fixedly connected to the upper end of the body 1, a position sensor 14 is fixedly connected to the side of the body 1, a fan 15 for heat dissipation is fixedly connected to the side of the body 1, and a filter screen for filtering is fixedly connected to the inner wall of the fan 15. The upper end of the body 1 is connected to a support frame 6 for limiting by bolts, and a threaded column 18 for fixing is plugged into the upper end of the support frame 6. The threaded column 18 penetrates one side of the support frame 6 and is plugged into the inside of the body 1. With the help of the setting of the detection head 13, when the roller 10 drives the body 1 to move forward, the cable passing through the roller 10 can be detected to check whether its appearance is damaged. At the same time, with the setting of the position sensor 14, the position of the body 1 can be located in real time. When the body 1 is running, the fan 15 accelerates the speed of the air flow inside the body 1, and then the heat inside the body 1 is discharged. At the same time, with the setting of the threaded column 18, the support frame 6 can be limited and fixed;

[0034] Embodiment three;

[0035] See also Figures 2 to 5In order to more conveniently check the internal situation of the main body 1, a positioning cylinder 7 is fixedly connected to the upper end of the support frame 6, a heating pad 8 is fixedly connected to the interior of the positioning cylinder 7, a display screen 16 is fixedly connected to the side of the main body 1, an adapter 17 is fixedly connected to the side of the main body 1, a collection head 19 for detection is fixedly connected to the side of the main body 1, and a button 20 is fixedly connected to the side of the main body 1. With the help of the setting of the collection head 19, the actual data inside the main body 1 can be collected. With the help of the setting of the display screen 16, the data inside the main body 1 can be displayed, which is convenient for the staff to view. Through the setting of the adapter 17, it is convenient for the staff to connect the main body 1 with external equipment and copy the data inside the main body 1.

[0036] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0037] In the utility model, the working steps of the device are as follows:

[0038] First, the staff twists the telescopic rod 5 to make the card plate 4 reach the appropriate width, and then the staff sends one end of the cable into the interior of the positioning cylinder 7, and starts the heating pad 8 to heat the cable inside the positioning cylinder 7, and sends the cable to the lower end of the rolling shaft 3, and then sends the cable to the upper end of the roller 10, and then sends the cable to the lower end of another rolling shaft 3 at the upper end of the main body 1, and starts the motor 11. The power generated by the motor 11 drives the roller 10 to rotate and drives the main body 1 to move forward. Then, the detection head 13 is used to detect and collect the condition of the cable, and the collected information is sent to the identification module inside the main body 1 to identify its data. The identified data is sent to the interior of the information processing module through the information transmission module to process the data. The processed data is uploaded to the storage module and also transmitted to the control center to facilitate the staff to view the data.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent control system for an insulating robot, comprising a limit frame (2) fixedly connected to the upper end of a body (1), characterized in that: The inner wall of the limit frame (2) is clamped with a rolling shaft (3) for rotation, the inner wall of the rolling shaft (3) is clamped with a clamping plate (4) for fastening, the side of the clamping plate (4) is plugged with a telescopic rod (5) for adjustment, the upper end of the body (1) is connected to a support frame (6) for limiting through bolts, the upper end of the support frame (6) is fixedly connected to a positioning cylinder (7), and the interior of the positioning cylinder (7) is fixedly connected to a heating pad (8).

2. An intelligent control system for an insulation robot according to claim 1, characterized in that: The upper end of the body (1) is connected to a positioning frame (9) for limiting position via bolts, and a roller (10) for rotation is clamped on the inner wall of the positioning frame (9).

3. An intelligent control system for an insulation robot according to claim 2, characterized in that: A motor (11) is plugged into the side of the positioning frame (9), and a positioning pin (12) for fixing is plugged into the upper end of the positioning frame (9).

4. The intelligent control system for an insulation robot according to claim 1 is characterized in that: The upper end of the body (1) is fixedly connected to a detection head (13), and the side of the body (1) is fixedly connected to a position sensor (14).

5. The intelligent control system for an insulation robot according to claim 1 is characterized in that: A fan (15) for heat dissipation is fixedly connected to the side surface of the body (1), and a filter screen for filtering is fixedly connected to the inner wall of the fan (15).

6. The intelligent control system for an insulation robot according to claim 1, characterized in that: A display screen (16) is fixedly connected to the side of the body (1), and an adapter (17) is fixedly connected to the side of the body (1).

7. The intelligent control system for an insulation robot according to claim 1 is characterized in that: A threaded column (18) for fixing is inserted into the upper end of the support frame (6), and the threaded column (18) passes through one side of the support frame (6) and is inserted into the interior of the body (1).

8. The intelligent control system for an insulation robot according to claim 1 is characterized in that: A collecting head (19) for detection is fixedly connected to the side of the body (1), and a button (20) is fixedly connected to the side of the body (1).

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