Polyester fiber modified master batch uniform blending mechanism

By designing a uniform blending mechanism for modified masterbatch of polyester fibers, using stirring and quantitative control technology, the problem of time-consuming and cost-effectiveness of traditional mixing methods is solved, and quantitative control and production efficiency are improved.

CN222875008UActive Publication Date: 2025-05-16CHANGSHU JISHUN CHEM FIBER CO LTD
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Patent Information

Application Number
CN202421547810.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-05-16
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The traditional polyester fiber modified masterbatch mixing method is time-consuming and difficult to achieve the expected mixing effect, resulting in high production costs.

Method used

A polyester fiber modified masterbatch uniform blending mechanism is designed, including a support plate, a stirring unit and a quantification unit, and uniform blending of the mixed masterbatch is achieved through stirring and quantitative control.

Benefits of technology

Quantitative control of polyester fiber modified masterbatches is achieved, mixing efficiency is improved, and production costs are reduced.

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Abstract

The utility model discloses a polyester fiber modified master batch uniform blending mechanism, which relates to the technical field of chemical fibers and comprises a support plate, a stirring unit and a quantifying unit, supporting seats are fixedly mounted at four corners of the lower end of the supporting plate, a discharging unit is arranged at the lower end of the supporting plate, a stirring unit is arranged at the upper end of the supporting plate, supporting rods are fixedly mounted at four corners of the upper end of the supporting plate, the upper ends of the supporting rods are fixedly connected with the lower end of a top plate, and a quantifying unit is arranged at the top of the top plate; the quantifying unit comprises a raw material barrel, visual windows and a conveying pipe, the raw material barrel is arranged above the top plate, the upper end of the raw material barrel is communicated with a material supplementing pipe, the visual windows are fixedly installed on the raw material barrel, master batches enter the conveying pipe from the raw material barrel, and the number of the master batches in the raw material barrel can be observed through the visual windows and a measuring rod; the falling speed of the master batch can be controlled, so that the mixing quantity of the master batch can be controlled.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical fibers, in particular to a polyester fiber modified masterbatch uniform blending mechanism. Background Art

[0002] Polyester fiber modified masterbatch is the core raw material for chemical fiber stock solution coloring and functional modification. It can improve some properties of the fiber and make the fiber more in line with people's needs.

[0003] However, polyester fiber modified masterbatch can only meet production requirements if the mixing degree reaches the requirements. The traditional mixing method is to put the raw materials into a mixing barrel for stirring, which takes a certain amount of time and is not easy to achieve the expected mixing effect. It consumes a lot of time and resources and has high production costs. Therefore, we propose a polyester fiber modified masterbatch uniform blending mechanism. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a polyester fiber modified masterbatch uniform blending mechanism, which can not only quantitatively mix the polyester fiber modified masterbatch, but also understand the amount of the mixed masterbatch flowing down by the number of drops of the mixed masterbatch transported by it, thereby realizing quantitative control of the mixed masterbatch, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polyester fiber modified masterbatch uniform blending mechanism, comprising a support plate, a stirring unit and a quantitative unit;

[0006] The four corners of the lower end of the support plate are fixedly installed with support seats, the lower end of the support plate is provided with a discharging unit, the upper end of the support plate is provided with a stirring unit, the four corners of the upper end of the support plate are fixedly installed with support rods, the upper ends of the support rods are fixedly connected to the lower end of the top plate, and the top of the top plate is provided with a quantitative unit;

[0007] The quantitative unit includes a raw material barrel, a visual window and a conveying pipe. A raw material barrel is arranged above the top plate. A feeding pipe is connected to the upper end of the raw material barrel. A visual window is fixedly installed on the raw material barrel. A measuring rod is fixedly installed inside the raw material barrel. The lower end of the raw material barrel is connected to the conveying pipe. The conveying pipe passes through the top plate and is connected to the stirring barrel. A slide groove is provided on the conveying pipe above the top plate. The slide groove is slidably connected to a baffle. Through holes are evenly provided on the baffle. The baffle is fixedly connected to an arc-shaped connecting block. A fixed plate is symmetrically installed on the upper end of the top plate. An electric push rod is symmetrically installed on the fixed plate. The output end of the electric push rod is fixedly connected to the arc-shaped connecting block. The input end of the electric push rod is electrically connected to the output end of an external controller.

[0008] When mixing is required, the masterbatch enters the conveying pipe from the raw material barrel. The amount of masterbatch in the raw material barrel can be observed through the visual window by a measuring rod. The falling speed of the masterbatch can be controlled by setting the through holes on the baffle, and then the amount of masterbatch mixed can be controlled.

[0009] Furthermore, a solenoid valve is fixedly installed on the delivery pipe below the top plate, and an input end of the solenoid valve is electrically connected to an output end of an external controller.

[0010] When the amount of masterbatch reaches the standard, the external controller starts the solenoid valve, which in turn closes the delivery pipe to prevent the masterbatch from continuing to enter the mixing barrel.

[0011] Furthermore, the stirring unit includes a driving motor 1, a stirring barrel and a stirring rod. The stirring barrel is fixedly installed on the upper end of the support plate, and the driving motor 1 is fixedly installed on the upper end of the stirring barrel. A stirring shaft is rotatably provided inside the stirring barrel, and stirring rods are evenly installed on the stirring shaft. The output shaft of the driving motor 1 is fixedly connected to the stirring shaft, and the input end of the driving motor 1 is electrically connected to the output end of the external controller.

[0012] The driving motor drives the stirring shaft to rotate, and the stirring shaft drives the stirring rod to rotate, so that the particles inside the stirring barrel can be fully mixed.

[0013] Furthermore, the stirring unit also includes a collar, a connecting plate and a scraper. The upper and lower ends of the stirring shaft are fixedly mounted with collars, the connecting plate is fixedly connected to the collar, and the scrapers are fixedly connected between the connecting plates.

[0014] The rotation of the stirring shaft drives the collar 1, and the rotation of the collar 1 drives the connecting plate and the scraper to rotate. The rotation of the scraper can scrape off the residual masterbatch on the inner wall of the stirring barrel to avoid residue.

[0015] Furthermore, a second sleeve ring is fixedly installed on the lower end of the stirring shaft, a rotating plate is fixedly connected to the second sleeve ring, and slots are provided on the stirring barrel and the supporting plate.

[0016] The rotation of the stirring shaft drives the second sleeve ring, and the rotation of the second sleeve ring drives the rotating plate to rotate. The rotation of the rotating plate transfers the masterbatch falling to the bottom end of the stirring barrel from the slot to the discharge box.

[0017] Furthermore, the discharging unit includes two driving motors, a discharging shaft and a discharging blade. A discharging box is fixedly installed on the lower end of the support plate, the discharging box is connected to the slot, the outer end of the discharging box is fixedly installed with two driving motors, a discharging shaft is rotatably installed inside the discharging box, a discharging blade is fixedly installed on the discharging shaft, and a discharging port is opened at the lower end of the discharging box.

[0018] Then the masterbatch will flow into the discharge box from the slot, and the drive motor 2 will drive the discharge shaft and the discharge blades to rotate, so that the discharge shaft will transport the flowing particles and flow out through the discharge port. The mixed masterbatch flowing from the mixing barrel can be quantitatively and isolatedly conveyed in portions. In this way, while ensuring the rotation of the discharge shaft, the amount of mixed masterbatch flowing can be understood by the number of times the mixed masterbatch it transports falls, thereby realizing quantitative control of the mixed masterbatch.

[0019] Compared with the prior art, the utility model has the following beneficial effects: the polyester fiber modified masterbatch uniform blending mechanism has the following advantages:

[0020] 1. When mixing is required, the masterbatch enters the conveying pipe from the raw material barrel. The amount of masterbatch in the raw material barrel can be observed through the visual window by a measuring rod. The falling speed of the masterbatch can be controlled by setting the through holes on the baffle, and then the amount of masterbatch mixed can be controlled.

[0021] 2. The driving motor drives the stirring shaft to rotate, and the stirring shaft drives the stirring rod to rotate, so that the particles inside the stirring barrel can be fully mixed.

[0022] 3. Then the masterbatch will flow into the discharge box from the slot, and the drive motor 2 will drive the discharge shaft and the discharge blades to rotate, so that the discharge shaft will transport the flowing particles and flow out through the discharge port. The mixed masterbatch flowing from the mixing barrel can be quantitatively and isolatedly conveyed in portions. In this way, while ensuring the rotation of the discharge shaft, the amount of mixed masterbatch flowing can be understood by the number of times the mixed masterbatch it transports falls, thereby achieving quantitative control of the mixed masterbatch. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the utility model.

[0024] Figure 2 It is a right side view schematic diagram of the utility model structure.

[0025] Figure 3 It is a schematic diagram of the internal cross-section of the structure of the utility model.

[0026] Figure 4 It is a schematic cross-sectional view of part of the structure of the utility model.

[0027] In the figure: 1 support plate, 2 support seat, 3 support rod, 4 top plate, 5 stirring unit, 51 drive motor 1, 52 stirring barrel, 53 stirring rod, 54 stirring shaft, 55 collar 1, 56 connecting plate, 57 scraper, 58 rotating plate, 59 collar 2, 510 slot, 6 quantitative unit, 61 raw material barrel, 62 visual window, 63 conveying pipe, 64 fixed plate, 65 electric push rod, 66 arc connecting block, 67 baffle, 68 through hole, 69 measuring rod, 610 solenoid valve, 611 feeding pipe, 7 discharging unit, 71 drive motor 2, 72 discharging shaft, 73 discharging blade, 74 discharging box, 75 discharging port. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-4 , this embodiment provides a technical solution: a polyester fiber modified masterbatch uniform blending mechanism, comprising a support plate 1, a stirring unit 5 and a quantitative unit 6;

[0030] A support seat 2 is fixedly installed at the four corners of the lower end of the support plate 1, a discharging unit 7 is provided at the lower end of the support plate 1, a stirring unit 5 is provided at the upper end of the support plate 1, a support rod 3 is fixedly installed at the four corners of the upper end of the support plate 1, the upper ends of the support rods 3 are fixedly connected to the lower end of the top plate 4, and a quantitative unit 6 is provided on the top of the top plate 4;

[0031] The quantitative unit 6 includes a raw material barrel 61, a visual window 62 and a conveying pipe 63. The raw material barrel 61 is provided above the top plate 4. The upper end of the raw material barrel 61 is connected with a feeding pipe 611. The raw material barrel 61 is fixedly installed with a visual window 62. A measuring rod 69 is fixedly installed inside the raw material barrel 61. The lower end of the raw material barrel 61 is connected with the conveying pipe 63. The conveying pipe 63 passes through the top plate 4 and is connected with the stirring barrel 52. A slide groove is provided on the conveying pipe 63 above the top plate 4. The slide groove is slidably connected with a baffle 67. Through holes 68 are evenly provided on the baffle 67. The baffle 67 is fixedly connected with the arc-shaped connecting block 66. A fixing plate 64 is symmetrically installed on the upper end of the top plate 4. An electric push rod 65 is symmetrically installed on the fixing plate 64. The output end of the electric push rod 65 is fixedly connected with the arc-shaped connecting block 66, and the input end of the electric push rod 65 is electrically connected with the output end of the external controller.

[0032] When mixing is required, the masterbatch enters the conveying pipe 63 from the raw material barrel 61. The amount of masterbatch in the raw material barrel 61 can be observed through the visual window 62 by the measuring rod 69. The falling speed of the masterbatch can be controlled by setting the through hole 68 on the baffle 67, and then the amount of masterbatch mixing can be controlled.

[0033] A solenoid valve 610 is fixedly mounted on the delivery pipe 63 below the top plate 4 , and an input end of the solenoid valve 610 is electrically connected to an output end of an external controller.

[0034] When the amount of the masterbatch reaches the standard, the external controller starts the solenoid valve 610 , and the solenoid valve 610 further closes the delivery pipe 63 to prevent the masterbatch from continuing to enter the mixing barrel 52 .

[0035] The stirring unit 5 includes a driving motor 51, a stirring barrel 52 and a stirring rod 53. The stirring barrel 52 is fixedly installed on the upper end of the support plate 1, and the driving motor 51 is fixedly installed on the upper end of the stirring barrel 52. A stirring shaft 54 ​​is rotatably provided inside the stirring barrel 52, and the stirring rods 53 are evenly installed on the stirring shaft 54. The output shaft of the driving motor 51 is fixedly connected to the stirring shaft 54, and the input end of the driving motor 51 is electrically connected to the output end of the external controller.

[0036] The driving motor 1 51 drives the stirring shaft 54 ​​to rotate, and the stirring shaft 54 ​​drives the stirring rod 53 to rotate, so that the particles inside the stirring barrel 52 can be fully mixed.

[0037] The stirring unit 5 further comprises a collar 55 , a connecting plate 56 and a scraper 57 . The collar 55 is fixedly mounted on both upper and lower ends of the stirring shaft 54 ​​. The connecting plate 56 is fixedly connected to the collar 55 . The scraper 57 is fixedly connected between the connecting plates 56 .

[0038] The rotation of the stirring shaft 54 ​​drives the collar 55, and the rotation of the collar 55 drives the connecting plate 56 and the scraper 57 to rotate. The rotation of the scraper 57 can scrape off the mother particles remaining on the inner wall of the stirring barrel 52 to avoid residue.

[0039] A second collar 59 is fixedly mounted on the lower end of the stirring shaft 54 ​​, and a rotating plate 58 is fixedly connected to the second collar 59 . Slots 510 are formed on the stirring barrel 52 and the support plate 1 .

[0040] The rotation of the stirring shaft 54 ​​drives the second sleeve ring 59 , and the rotation of the second sleeve ring 59 drives the rotating plate 58 to rotate. The rotation of the rotating plate 58 transfers the mother particles falling to the bottom end of the stirring barrel 52 from the slot 510 to the discharge box 74 .

[0041] The discharging unit 7 includes a second driving motor 71, a discharging shaft 72 and a discharging blade 73. A discharging box 74 is fixedly installed at the lower end of the support plate 1, and the discharging box 74 is connected to the slot 510. The outer end of the discharging box 74 is fixedly installed with a second driving motor 71, and the inside of the discharging box 74 is rotatably installed with a discharging shaft 72. The discharging blade 73 is fixedly installed on the discharging shaft 72, and a discharging port 75 is opened at the lower end of the discharging box 74.

[0042] Then the masterbatch will flow into the discharge box 74 from the slot 510, and the driving motor 2 71 will drive the discharge shaft 72 and the discharge blade 73 to rotate, so that the discharge shaft 72 will transport the flowing particles, so that they will flow out through the discharge port 75, and the mixed masterbatch flowing from the mixing barrel 52 can be quantitatively and isolatedly conveyed in portions. In this way, while ensuring the rotation of the discharge shaft 72, the amount of the mixed masterbatch flowing can be understood by the number of times the mixed masterbatch it transports falls, thereby realizing quantitative control of the mixed masterbatch.

[0043] The working principle of a polyester fiber modified masterbatch uniform blending mechanism provided by the utility model is as follows: when mixing is required, the masterbatch enters the conveying pipe 63 from the raw material barrel 61, the amount of the masterbatch in the raw material barrel 61 can be observed by the measuring rod 69 through the visual window 62, the falling speed of the masterbatch can be controlled by setting the through hole 68 on the baffle 67, and then the amount of the masterbatch mixed can be controlled, when the amount of the masterbatch reaches the standard, the external controller starts the solenoid valve 610, and the solenoid valve 610 closes the conveying pipe 63, preventing the masterbatch from continuing to enter the interior of the mixing barrel 52, driving the motor 51 to rotate the stirring shaft 54, and the stirring shaft 54 ​​rotates the stirring rod 53, so that the particles in the mixing barrel 52 can be fully mixed, the rotation of the stirring shaft 54 ​​drives the collar 55, and the rotation of the collar 55 drives the connecting plate 56 and the scraper 57 to rotate. The rotation of the scraper 57 can scrape off the residual masterbatch on the inner wall of the mixing barrel 52 to avoid residue. The rotation of the mixing shaft 54 ​​drives the second ring 59, and the rotation of the second ring 59 drives the rotating plate 58 to rotate. The rotation of the rotating plate 58 transfers the masterbatch that falls to the bottom of the mixing barrel 52 from the slot 510 to the discharge box 74. Then the masterbatch will flow into the discharge box 74 from the slot 510, and the driving motor 2 71 drives the discharge shaft 72 and the discharge blade 73 to rotate, so that the discharge shaft 72 will transport the flowing particles, so that they flow out through the discharge port 75. The mixed masterbatch flowing from the mixing barrel 52 can be quantitatively and isolatedly conveyed in a rotating manner. In this way, when the rotation of the discharge shaft 72 is ensured, the amount of the mixed masterbatch flowing can be understood by the number of times the mixed masterbatch it transports falls, thereby realizing quantitative control of the mixed masterbatch.

[0044] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A polyester fiber modified masterbatch uniform blending mechanism, characterized by: It comprises a support plate (1), a stirring unit (5) and a quantitative unit (6); A support seat (2) is fixedly installed at the four corners of the lower end of the support plate (1), a discharging unit (7) is provided at the lower end of the support plate (1), a stirring unit (5) is provided at the upper end of the support plate (1), support rods (3) are fixedly installed at the four corners of the upper end of the support plate (1), the upper ends of the support rods (3) are fixedly connected to the lower end of the top plate (4), and a quantitative unit (6) is provided at the top of the top plate (4); The quantitative unit (6) comprises a raw material barrel (61), a visual window (62) and a conveying pipe (63). The raw material barrel (61) is arranged above the top plate (4). The upper end of the raw material barrel (61) is connected to a feeding pipe (611). The visual window (62) is fixedly installed on the raw material barrel (61). A measuring rod (69) is fixedly installed inside the raw material barrel (61). The lower end of the raw material barrel (61) is connected to the conveying pipe (63). The conveying pipe (63) passes through the top plate (4) and is connected to the stirring barrel (52). The top plate (4 ) is provided with a slide groove on the conveying pipe (63) above the top plate (4), the slide groove is slidably connected to the baffle (67), the baffle (67) is evenly provided with through holes (68), the baffle (67) is fixedly connected to the arc-shaped connecting block (66), a fixing plate (64) is symmetrically installed on the upper end of the top plate (4), an electric push rod (65) is symmetrically installed on the fixing plate (64), the output end of the electric push rod (65) is fixedly connected to the arc-shaped connecting block (66), and the input end of the electric push rod (65) is electrically connected to the output end of the external controller.

2. The polyester fiber modified masterbatch uniform blending mechanism according to claim 1, characterized in that: A solenoid valve (610) is fixedly mounted on the delivery pipe (63) below the top plate (4), and an input end of the solenoid valve (610) is electrically connected to an output end of an external controller.

3. The polyester fiber modified masterbatch uniform blending mechanism according to claim 1, characterized in that: The stirring unit (5) comprises a driving motor (51), a stirring barrel (52) and a stirring rod (53); the stirring barrel (52) is fixedly mounted on the upper end of the support plate (1); the driving motor (51) is fixedly mounted on the upper end of the stirring barrel (52); a stirring shaft (54) is rotatably arranged inside the stirring barrel (52); the stirring rods (53) are evenly mounted on the stirring shaft (54); the output shaft of the driving motor (51) is fixedly connected to the stirring shaft (54); and the input end of the driving motor (51) is electrically connected to the output end of an external controller.

4. The polyester fiber modified masterbatch uniform blending mechanism according to claim 3, characterized in that: The stirring unit (5) further comprises a sleeve ring (55), a connecting plate (56) and a scraper (57); the sleeve ring (55) is fixedly mounted on both upper and lower ends of the stirring shaft (54); the connecting plate (56) is fixedly connected to the sleeve ring (55); and the scraper (57) is fixedly connected between the connecting plates (56).

5. The polyester fiber modified masterbatch uniform blending mechanism according to claim 3, characterized in that: A second sleeve ring (59) is fixedly mounted on the lower end of the stirring shaft (54), a rotating plate (58) is fixedly connected to the second sleeve ring (59), and slots (510) are provided on both the stirring barrel (52) and the support plate (1).

6. The polyester fiber modified masterbatch uniform blending mechanism according to claim 1, characterized in that: The discharging unit (7) comprises a second driving motor (71), a discharging shaft (72) and a discharging blade (73); a discharging box (74) is fixedly mounted on the lower end of the support plate (1); the discharging box (74) is connected to the slot (510); a second driving motor (71) is fixedly mounted on the outer end of the discharging box (74); a discharging shaft (72) is rotatably mounted inside the discharging box (74); a discharging blade (73) is fixedly mounted on the discharging shaft (72); and a discharging port (75) is provided at the lower end of the discharging box (74).