Visual identification line changing storage equipment

By integrating visual recognition technology into the storage equipment, automatically collecting and analyzing label information on the old spool, the problems of manpower consumption and information errors in existing storage equipment are solved, and more efficient operation of inlet and discharge of items is achieved.

CN222876822UActive Publication Date: 2025-05-16DONGGUAN YUNJI ZHIHUI TECH CO LTD
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Patent Information

Application Number
CN202421556443.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-05-16
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

During the process of inlet and outgoing items in existing warehousing equipment, multiple steps and manual operations are required, resulting in labor consumption and errors in storage location and information.

Method used

A visual recognition wire replacement storage device is designed, including a cargo warehousing, a visual acquisition mechanism, a detection platform, an IC card reader, a touch screen and an old spool recycling bucket. Through the cooperation of industrial cameras, industrial lenses and LED surface light sources, image acquisition and analysis of old spool label information is realized, and item information is automatically identified and recorded.

Benefits of technology

It reduces the need for manual recording, improves the efficiency of storing materials in and out, and reduces the occurrence of errors in the storage location and information of items.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses visual identification line changing storage equipment which comprises a cabinet body, and a cargo bin, a visual acquisition mechanism, a detection platform, an IC card reader, a touch screen and an old bobbin recycling bin are arranged in the cabinet body. Wherein the cargo bin is provided with a plurality of layers of cargo racks, each layer of cargo rack is provided with a plurality of rows of cargo storage channels, and each row of cargo storage channels is provided with an independent conveying belt; the visual acquisition mechanism comprises a camera device used for carrying out image acquisition on label information on the old bobbin, the visual acquisition mechanism further comprises a light source device used for adjusting the irradiation brightness of a light source, the camera device and the light source device are arranged on a mounting frame together, and the mounting frame is arranged in the cabinet body; the detection platform comprises a rotating mechanism and a bobbin supporting part arranged on the rotating mechanism, the bobbin supporting part is used for fixing an old bobbin, and the detection platform is arranged in the cabinet body and located under the visual acquisition mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of storage equipment, in particular to a visual recognition line-changing storage equipment. Background Art

[0002] The basic functions of warehousing activities include the entry and exit, inventory, sorting and information processing of goods. Among them, the entry and exit and inventory management of goods can be said to be the most basic activities of warehousing and also the basic functions of traditional warehousing.

[0003] The existing warehouse items are scanned into the warehouse by a group of people, and then another group of staff records the outbound work. This is not only labor-intensive, but also there is a problem of errors in the storage location and corresponding information of the items when they go through multiple steps. Utility Model Content

[0004] In order to overcome the above-mentioned defects, the purpose of the utility model is to provide a visual recognition line-changing storage equipment to solve the problem that the existing stored items are scanned into the warehouse by a group of people and then recorded by another group of staff for outbound work. This is not only labor-intensive, but also there is a problem of errors in the storage location and corresponding information of the items when the items go through multiple steps.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A visual recognition line-changing storage device includes a cabinet, in which a cargo warehouse, a visual acquisition mechanism, a detection platform, an IC card reader, a touch screen, and a used bobbin recycling bin are arranged; wherein the cargo warehouse is provided with multi-layer cargo racks, each layer of cargo racks is provided with multiple rows of cargo storage lanes, and each row of cargo storage lanes is provided with an independent conveyor belt; the visual acquisition mechanism includes a camera device for capturing images of label information on the used bobbin, and the visual acquisition mechanism also includes a light source device for adjusting the brightness of the light source, the camera device and the light source device are arranged together on a mounting frame, and the mounting frame is arranged in the cabinet; the detection platform includes a rotating mechanism, a bobbin support portion arranged on the rotating mechanism, the bobbin support portion is used to fix the used bobbin, the detection platform is arranged in the cabinet, and the detection platform is directly below the visual acquisition mechanism. The IC card reader is arranged on the cabinet, the touch screen is arranged on the cabinet, and the used bobbin recycling bin is arranged in the cabinet.

[0007] The cabinet body comprises two groups of symmetrically arranged mounting frames, the mounting frames comprise vertical plates and horizontal plates of an integrated structure, wherein the vertical plates and the horizontal plates are provided with connecting ports, and heat dissipation ports are opened between the vertical plates and the horizontal plates.

[0008] The camera device comprises an industrial camera, an industrial lens used in conjunction with the industrial camera, and the industrial camera is connected to vertical plates on two sets of mounting frames.

[0009] The light source device comprises an LED surface light source, a light source controller electrically connected to the LED surface light source, and the LED surface light source is connected to a horizontal plate on two groups of mounting frames.

[0010] The rotating mechanism comprises a rotating shaft, a motor electrically connected to the rotating shaft, and the rotating shaft is connected to the bobbin supporting part.

[0011] The wire spool support portion comprises a columnar section and a flat-cut section of an integral structure, the columnar section is used to fix the old wire spool, and the flat-cut section is provided with a connecting hole for cooperating with the rotating shaft.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model provides visual recognition line-changing storage equipment. By designing a cargo warehouse, a visual acquisition mechanism, and a detection platform, and using industrial cameras, industrial lenses, and a matching LED surface light source, the label information on the old wire drums is collected together to capture images, thereby solving the problem of manual recording of material input and output in the prior art, reducing the human error rate, and improving the efficiency of material input and output in storage.

[0014] 2. The utility model designs two sets of symmetrically arranged mounting frames in the cabinet. By utilizing the two sets of mounting frames, the industrial camera and the LED surface light source can be stably mounted on the mounting frames, thereby preventing the industrial camera and the LED surface light source from being displaced and improving the accuracy of label image acquisition.

[0015] 3. The utility model also provides a heat dissipation port between the vertical plate and the horizontal plate on the mounting frame. By utilizing the heat dissipation port, the heat dissipation efficiency of the industrial camera and the LED surface light source is improved, thereby further improving the working efficiency of the industrial camera.

[0016] 4. The rotating mechanism of the utility model includes a rotating shaft and a motor electrically connected to the rotating shaft, which is connected to the connecting hole of the flat cutting section of the bobbin support part through the rotating shaft. The entire bobbin support part can be rotated by the rotating shaft, so that the industrial camera can realize multi-angle image acquisition and shooting of the old bobbin on the bobbin support part, so as to further improve the accuracy of image acquisition and reduce errors.

[0017] In order to more clearly illustrate the structural features and effects of the present invention, it is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The figure shows a three-dimensional structural diagram of the visual recognition line-changing storage equipment of the utility model;

[0019] Figure 2 The figure shows the main structural diagram of the visual recognition line-changing storage equipment of the utility model;

[0020] Figure 3 The figure shows the internal structure of the visual recognition line-changing storage equipment of the utility model;

[0021] Figure 4 Shown Figure 3 The local enlarged structure diagram in ;

[0022] Figure 5 The structure diagram of the visual acquisition mechanism is shown;

[0023] Figure 6 Shown is the structural diagram of the detection platform. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example: See attached Figure 1-6 , this embodiment provides a visual recognition line change storage device, including a cabinet 1, in which a cargo bin 2, a visual acquisition mechanism 3, a detection platform 4, an IC card reader 5, a touch screen 6, and an old line reel recycling bin 7 are arranged;

[0026] The cargo warehouse 1 is provided with multiple layers of cargo racks 20, each layer of cargo racks 20 is provided with multiple rows of cargo storage lanes 21, and each row of cargo storage lanes 21 is equipped with an independent conveyor belt;

[0027] The visual acquisition mechanism 3 includes a camera device, which is used to capture the label information on the old thread reel 8. The visual acquisition mechanism 3 also includes a light source device, which is used to adjust the illumination brightness of the light source and make the light source produce a uniform light-emitting surface. The camera device and the light source device are arranged together on a mounting frame 33, and the mounting frame 33 is arranged in the cabinet 1.

[0028] The detection platform 4 includes a rotating mechanism and a bobbin support portion 41 disposed on the rotating mechanism. The bobbin support portion 41 is used to fix the old bobbin 8 . The detection platform 4 is disposed in the cabinet 1 , and the detection platform 4 is directly below the visual acquisition mechanism 3 .

[0029] The IC card reader 5 is arranged on the cabinet 1 , and the IC card reader 5 is used to record the identity of the person who picks the materials.

[0030] The touch screen 6 is arranged on the cabinet 1 . The function of the touch screen 6 is to display the current label information processing result in real time, and to confirm the administrator authority when the device recognizes abnormalities or cannot find the product by using the touch screen 6 .

[0031] The old thread reel recovery bin 7 is arranged in the cabinet 1, and the old thread reel recovery bin 7 is used to recover the used thread reels 8 for temporary storage.

[0032] The cabinet 1 of this embodiment includes two sets of symmetrically arranged mounting frames 33, and the mounting frames 33 include a vertical plate 330 and a horizontal plate 331 of an integral structure, wherein the vertical plate 330 and the horizontal plate 331 are provided with a connecting port 332, and a heat dissipation port 333 is opened between the vertical plate 330 and the horizontal plate 331.

[0033] The camera device of this embodiment includes an industrial camera 30 , an industrial lens 31 used in conjunction with the industrial camera 30 , and a vertical plate 330 connected to the industrial camera 30 on two sets of mounting frames 33 .

[0034] The light source device of this embodiment includes an LED surface light source 32 , a light source controller electrically connected to the LED surface light source 32 , and the LED surface light source 32 is connected to a horizontal plate 331 on two sets of mounting frames 33 .

[0035] The rotating mechanism of this embodiment includes a rotating shaft, a motor 42 electrically connected to the rotating shaft, the rotating shaft is connected to the bobbin support portion 41 , the motor 42 is connected to a motor mounting plate 43 , and the motor mounting plate 43 is connected to the cabinet 1 .

[0036] The bobbin support portion 41 of the present embodiment includes a columnar section 410 and a flat-cut section 411 of an integral structure. The columnar section 410 is used to fix the old bobbin 8 , and the flat-cut section 411 is provided with a connecting hole for cooperating with the rotating shaft.

[0037] The working principle of the visual acquisition mechanism is to collect the label information on the old bobbin 8 through the industrial camera 30, the industrial lens 31 and the matching LED surface light source 32, and collect the type label of the bobbin 8, whose information includes: 1) brand, 2) series, 3) color number, 4) count, 5) length, 6) batch, 7) composition. The above information is collected and summarized and sent to the visual recognition control system of the equipment. The visual recognition control system analyzes and matches the information based on image recognition analysis software, and compares it according to the rules of each information (including the first character and the number of characters corresponding to the brand information, etc.). If important information is missing, such as brand, color number, count, the visual recognition control system will mark it in red and require administrator authority confirmation.

[0038] It should be noted herein that the reason for the missing important information is that as time goes by, the label sticker on the bobbin 8 becomes blurred or stains are stained on the label, or part of the label sticker is missing, resulting in the missing important information. However, technical personnel in related fields possess and master the relevant important information, and can make judgments and confirmations by marking relevant information options through the system.

[0039] The working principle of the visual recognition line changing storage equipment is that the material receiving personnel places the IC card into the IC card reader 5 to confirm the identity of the material receiving personnel; the old wire reel 8 is placed on the wire reel support part 41 on the detection platform 4. After the old wire reel 8 is placed, the visual acquisition mechanism 3 is started, and the label information on the old wire reel 8 is imaged through the industrial camera 30, the industrial lens 31 and the matching LED surface light source 32, and the above information is collected and summarized and sent to the visual recognition control system of the equipment. The visual recognition control system analyzes, matches and compares the information based on the image recognition analysis software. After the analysis, matching and comparison are completed, the wire products that are found by the signal docking are identified, and the wire products at the corresponding position of the cargo warehouse are taken out of the warehouse. The visual recognition line changing storage equipment records the current wire products.

[0040] When the analysis, matching and comparison are completed, it is identified that important information of the thread product being searched for by the signal docking is missing, such as brand, color number, count, etc. The system will push out the option closest to the missing information for the material receiving personnel to confirm. The material receiving personnel will judge and confirm based on the actual situation and supplement the missing information to identify the thread product to be found.

[0041] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any technician familiar with the field can make many possible changes and modifications to the technical solution of the utility model by using the above disclosed methods and technical contents without departing from the scope of the technical solution of the utility model, or modify it into an equivalent embodiment of equivalent changes. Therefore, all equivalent changes made according to the shape, structure and principle of the utility model without departing from the content of the technical solution of the utility model should be included in the protection scope of the utility model.

Claims

1. A visual recognition line change storage device, comprising a cabinet, characterized in that: A cargo warehouse, a visual acquisition mechanism, and a detection platform are arranged in the cabinet; wherein the cargo warehouse is provided with multiple layers of cargo racks, each layer of cargo racks is provided with multiple rows of cargo storage lanes, and each row of cargo storage lanes is equipped with an independent conveyor belt; the visual acquisition mechanism includes a camera device for capturing images of label information on old wire bobbins, and the visual acquisition mechanism also includes a light source device for adjusting the brightness of the light source, the camera device and the light source device are arranged together on a mounting frame, and the mounting frame is arranged in the cabinet; the detection platform includes a rotating mechanism, a wire bobbin support portion arranged on the rotating mechanism, the wire bobbin support portion is used to fix the old wire bobbin, and the detection platform is arranged in the cabinet, and the detection platform is directly below the visual acquisition mechanism.

2. The visual recognition line change storage equipment according to claim 1 is characterized in that: The cabinet body includes two groups of symmetrically arranged mounting frames, and the mounting frames include vertical plates and horizontal plates of an integrated structure, wherein the vertical plates and the horizontal plates are provided with connecting ports, and heat dissipation ports are opened between the vertical plates and the horizontal plates.

3. The visual recognition line change storage equipment according to claim 2 is characterized in that: The camera device comprises an industrial camera and an industrial lens used in conjunction with the industrial camera. The industrial camera is connected to vertical plates on two sets of mounting frames.

4. The visual recognition line change storage equipment according to claim 2 is characterized in that: The light source device comprises an LED surface light source and a light source controller electrically connected to the LED surface light source. The LED surface light source is connected to the horizontal plates on the two groups of mounting frames.

5. The visual recognition line change storage equipment according to claim 1 is characterized in that: The rotating mechanism includes a rotating shaft and a motor electrically connected to the rotating shaft, and the rotating shaft is connected to the bobbin supporting portion.

6. The visual recognition line change storage equipment according to claim 5 is characterized in that: The bobbin support portion comprises a columnar section and a flat-cut section of an integral structure, wherein the columnar section is used to fix the old bobbin, and the flat-cut section is provided with a connecting hole for cooperating with the rotating shaft.

7. The visual recognition line change storage equipment according to claim 1 is characterized in that: The visual recognition line change storage equipment also includes an IC card reader, and the IC card reader is arranged on the cabinet.

8. The visual recognition line change storage equipment according to claim 1 is characterized in that: The visual recognition line change storage equipment also includes a touch screen, which is arranged on the cabinet.

9. The visual recognition line change storage equipment according to claim 1, characterized in that: The visual recognition line-changing storage equipment further includes an old wire bobbin recycling barrel, which is disposed in a cabinet.