Galvanizing equipment for ground wire end metal production
By designing a galvanized basket with low-speed rotation and a feeding plate, the problem of uneven contact between the metal at the ground wire end is solved and the zinc liquid is achieved during the hot-dip galvanization process, and a more uniform zinc layer plating effect is achieved.
Patent Information
- Application Number
- CN202421945702.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-13
AI Technical Summary
When hot-dip galvanizing the metal at the ground wire, the metal at the ground wire is not evenly stacked in the lifting basket, resulting in insufficient contact with the zinc liquid, poor galvanizing effect, and insufficient zinc layer.
A galvanized equipment is designed, including the galvanized basket's casing and basket cover, hanging frame and motor. The galvanized basket is driven to rotate at a low speed and at a constant speed through the motor. A digging plate is installed on the side of the casing to ensure that the metal at the end of the ground wire and the zinc liquid are in full and even contact.
Through the low-speed rotation of the galvanized basket and the design of the feed plate, the metal at the ground wire can contact the zinc liquid more evenly, the galvanizing effect is significantly improved, and the zinc layer is more uniform.
Smart Images
Figure CN222878045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal galvanizing, in particular to galvanizing equipment for producing the metal of a grounding wire end. Background Art
[0002] The galvanizing process includes hot-dip galvanizing and electro-galvanizing. Among them, hot-dip galvanizing is also called hot-dip galvanizing and hot-dip galvanizing. It is to immerse the rust-removed steel parts in molten zinc liquid at about 500℃, so that the zinc layer adheres to the surface of the steel components, thereby achieving the purpose of corrosion protection.
[0003] At present, in the hot-dip galvanizing operation, the metal to be galvanized is generally placed in a lifting basket, and the lifting basket full of metal to be galvanized is placed into the zinc liquid through a lifting device, and then taken out after a period of time to complete the hot-dip galvanizing.
[0004] However, when hot-dip galvanizing the ground wire end metal, since a large amount of ground wire end metal is piled in the lifting basket, it is easy for it to be in uneven contact with the zinc liquid. Therefore, during hot-dip galvanizing, it is easy to cause the hot-dip galvanizing effect of the ground wire end metal to be not good enough and the zinc layer to be not uniform. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the above technical difficulties and provide a galvanizing device for producing the metal at the end of the ground wire, which can allow the metal at the end of the ground wire to be more fully and evenly hot-dip galvanized.
[0006] In order to solve the above technical problems, the technical solution provided by the utility model is:
[0007] A galvanizing device for producing metal ends of grounding wires, comprising a galvanizing basket body and a basket cover, a hanger and a motor; the basket body is a cylindrical structure with closed ends, and a material taking-in and discharging port is reserved on the side wall, and a basket cover is correspondingly arranged on the side to cover the material taking-in and discharging port, the basket body and the basket cover are both made of hollow plates, the basket body is rotatably arranged on the inner side of the hanger, and is driven to rotate at a low and uniform speed by a motor installed and fixed on the hanger, and the motor is located above the basket body.
[0008] As an improvement, the side of the basket body is integrally formed with an internal thread interface corresponding to the material taking and discharging port, and the basket cover is a threaded cylinder structure with a hand wheel integrally formed at one end, and the threaded cylinder thread is sleeved inside the internal thread interface, so as to facilitate the taking and placing of the metal at the end of the grounding wire.
[0009] As an improvement, a material-shifting plate is fixed on the inner wall of the side of the housing, and the material-shifting plate is arranged along the radial direction of the housing, along the left and right directions, and multiple material-shifting plates are evenly arranged along the circumference of the housing, so as to better flip the metal at the end of the grounding wire, so that it can contact the zinc liquid more fully and evenly.
[0010] As an improvement, the hanger is an inverted U-shaped plate structure, and through holes are reserved at both ends. Rotating rods are fixed on the left and right sides of the basket, and the rotating rods are movably embedded in the inner side of the through holes. The two side surfaces of the hanger side plate are movably connected with limit baffles integrally formed on the rotating rods. The galvanized basket can be stably rotated and arranged on the inner side of the hanger.
[0011] As an improvement, a gear ring is integrally formed on the outer wall of the left end of the basket, the motor is mounted and fixed on the top plate of the hanger, and a gear meshing with the gear ring is mounted and fixed on the output shaft. The motor is an existing device well known to those skilled in the art, and its use and control methods are all existing technologies.
[0012] As an improvement, the basket, basket cover, rotating rod, gear ring and hanger are all silicon carbide ceramic structures, which are hard and not easily plated with zinc.
[0013] The advantages of the utility model compared with the prior art are:
[0014] When the utility model is used, after a certain amount of ground wire end metal is placed in the galvanizing basket, the motor is started to drive the galvanizing basket to rotate at a low and uniform speed, and then the galvanizing basket is placed in the zinc liquid, so that the ground wire end metal can be hot-dip galvanized. During the process, the rotating galvanizing basket can continuously turn the ground wire end metal, so that a more uniform zinc layer can be finally plated on the ground wire end metal, and the galvanizing effect is better and more uniform. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model.
[0016] Figure 2 The utility model Figure 1 Schematic diagram of part of the structure.
[0017] Figure 3 The utility model Figure 2 Schematic diagram of the cross-sectional structure.
[0018] Figure 4 It is a structural schematic diagram of a basket cover of the utility model.
[0019] As shown in the figure: 1. Basket; 2. Basket cover; 3. Hanger; 4. Motor; 5. Internal thread interface; 6. Material removal plate; 7. Rotating rod; 8. Limit baffle; 9. Gear ring; 10. Gear. DETAILED DESCRIPTION
[0020] In the description of the present utility model, it should be understood that the terms "center", "lateral", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more. In addition, the term "including" and any variation thereof are intended to cover non-exclusive inclusions.
[0021] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0022] A galvanizing device for producing the metal of the grounding wire end, comprising:
[0023] The basket body 1 and basket cover 2 of the galvanized basket; the basket body 1 is a cylindrical structure with closed ends, and a material taking-in and discharging port is reserved on the side wall, and a basket cover 2 covering the material taking-in and discharging port is arranged on the side. An internal thread interface 5 is integrally formed on the side of the basket body 1 corresponding to the material taking-in and discharging port, and the basket cover 2 is a threaded cylindrical structure with a handwheel integrally formed on one end, and the threaded cylindrical thread is sleeved on the inner side of the internal thread interface 5. A material prying plate 6 is fixed on the inner wall of the side of the basket body 1, and the material prying plate 6 is arranged along the radial direction of the basket body 1 and along the left and right direction, and six of them are evenly arranged along the circumference of the basket body 1;
[0024] Hanger 3 and motor 4; the hanger 3 is an inverted U-shaped plate structure, and through holes are reserved at both ends. Rotating rods 7 are fixed on the left and right sides of the basket 1, and the rotating rods 7 are movably embedded in the inner side of the through holes, and the two side surfaces of the side plates of the hanger 3 are movably connected with limit baffles 8 integrally formed on the rotating rods 7. A gear ring 9 is integrally formed on the outer wall of the left end of the basket 1, the motor 4 is installed and fixed on the top plate of the hanger 3, and a gear 10 meshing with the gear ring 9 is installed and fixed on the output shaft, and a pair of lifting rings are fixed on the top of the hanger 3;
[0025] The basket 1 and the basket cover 2 are both made of hollow plates. The basket 1, the basket cover 2, the rotating rod 7, the gear ring 9 and the hanger 3 are all silicon carbide ceramic structures.
[0026] In the specific implementation of this embodiment: Figure 1As shown, the galvanizing equipment is lifted with the help of steel wire ropes. A pair of steel wire ropes can be taken, one end of which is connected to the lifting ring on the top of the hanger 3, and the other end is connected to the lifting equipment, so that the galvanized basket containing the ground wire end metal can be lifted and transferred and put into the zinc liquid (about 40% of the space in the galvanized basket can be filled with the ground wire end metal). During the process, the motor 4 can drive the galvanized basket to rotate at a low and uniform speed, so that the ground wire end metal can be continuously turned over to make it more fully contact with the zinc liquid, and finally a more uniform zinc layer is plated on the ground wire end metal.
[0027] It is worth mentioning that after hot-dip galvanizing is completed, wait for the galvanizing basket to cool down before opening the basket cover 2 and pouring out the galvanized grounding wire end metal.
[0028] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A galvanizing equipment for producing grounding wire end metal, characterized by: The invention comprises a galvanized basket body (1) and a basket cover (2), a hanger (3) and a motor (4); the basket body (1) is a cylindrical structure with two closed ends, and a material taking-in and discharging opening is reserved on the side wall, and a basket cover (2) is correspondingly arranged on the side to cover the material taking-in and discharging opening, the basket body (1) and the basket cover (2) are both made of hollow plates, the basket body (1) is rotatably arranged inside the hanger (3), and is driven to rotate at a low and uniform speed by a motor (4) installed and fixed on the hanger (3), and the motor (4) is located above the basket body (1).
2. The galvanizing equipment for producing the grounding wire end metal according to claim 1, characterized in that: An internal thread interface (5) is integrally formed on the side of the basket body (1) corresponding to the material taking-in and discharging opening, and the basket cover (2) is a threaded cylindrical structure with a hand wheel integrally formed on one end, and the threaded cylindrical structure is threadably sleeved on the inner side of the internal thread interface (5).
3. The galvanizing equipment for producing the grounding wire end metal according to claim 2, characterized in that: A material shifting plate (6) is fixed on the inner wall of the side of the basket (1). The material shifting plate (6) is arranged along the radial direction of the basket (1) and along the left and right directions, and a plurality of the material shifting plates (6) are evenly arranged along the circumference of the basket (1).
4. The galvanizing equipment for producing the metal end of the grounding wire according to claim 3 is characterized by: The hanger (3) is an inverted U-shaped plate structure, and through holes are reserved at both ends. Rotating rods (7) are fixed to the left and right sides of the basket (1), and the rotating rods (7) are movably embedded in the inner sides of the through holes. Limiting baffles (8) integrally formed on the rotating rods (7) are movably connected to the two side surfaces of the side plates of the hanger (3).
5. The galvanizing equipment for producing the metal end of the grounding wire according to claim 4, characterized in that: A gear ring (9) is integrally formed on the outer wall of the left end of the basket (1); the motor (4) is mounted and fixed on the top plate of the hanger (3); and a gear (10) meshing with the gear ring (9) is mounted and fixed on the output shaft.
6. The galvanizing equipment for producing the metal end of the grounding wire according to claim 5, characterized in that: The basket body (1), basket cover (2), rotating rod (7), gear ring (9) and hanger (3) are all silicon carbide ceramic structures.