False twister for producing polyester low stretch yarn
By introducing a combination of inclination fine-tuning carrier plate and electric push rod into the false twister, the problem of difficulty in adjusting the angle of the wire entering the friction disc in the prior art is solved, and the flexibility and practicality of production are improved.
Patent Information
- Application Number
- CN202421970096.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-15
AI Technical Summary
During the production process, it is difficult to adjust the angle of the wire entering the friction disc according to the operating conditions during the existing friction disc, resulting in poor production flexibility and practicality.
A false twister including a friction disc false twister cylinder shell, a ceramic friction disc body, an inclination fine-adjustment carrier plate and an electric pusher is designed. Through the cooperation of the inclination fine-adjustment carrier plate and an electric pusher, dynamic adjustment of the angle of the wire entering the friction disc is achieved.
This design allows adjustment of the angle of the wire entering the friction disc according to changes in production conditions after fixing, improving flexibility and practicality in production applications.
Smart Images

Figure CN222878211U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile processing, in particular to a false twister for producing polyester low-elastic yarn. Background Art
[0002] Polyester low-elastic yarn is a type of textured yarn of polyester chemical fiber. It is made of polyester chips, high-speed spinning of polyester pre-oriented yarn, and then processed by drawing and false twisting. The production and processing of polyester low-elastic yarn often adopts the false twisting deformation processing method, which is the most important physical modification method of false twisting deformation.
[0003] The false twist deformation of polyester filament is basically to produce low-elastic yarn. There are two major false twist deformation methods: rotor type and friction type. The common types of friction false twisters can be divided into several structural types such as friction disc type, rubber ring type, and ring friction type. Among them, the friction disc false twister is the most widely used type of false twister. The friction disc false twister is one of the core components of the stretch yarn machine, mainly used for false twist deformation of polyester pre-oriented yarn or drawn yarn. The structure of the friction disc false twister is mainly three-axis or six-axis, multi-disc type.
[0004] At present, when a friction disc false twister is used for production, it is necessary to select a reasonable friction disc surface speed and a thread strip entering the friction disc angle to obtain a reasonable tension at both ends, so that the thread strip tension will not increase significantly due to passing through multiple friction discs. Therefore, it is necessary to adjust the thread strip entering the friction disc angle during installation and then fix it. However, it is difficult to adjust it according to changes in production conditions after it is fixed, which is not conducive to adjusting the thread strip entering the friction disc angle to adapt to changes in production conditions, resulting in poor flexibility and practicality in production applications. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a false twister for producing polyester low-elastic yarn, which solves the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A false twister for producing polyester low-elastic yarn, comprising a friction disc false twister shell, a friction disc support shaft is inserted and arranged inside the friction disc false twister shell, a ceramic friction disc body is fixedly sleeved on the upper surface of the friction disc support shaft, an inclination angle fine-tuning carrier plate is fixedly installed on the bottom end of the friction disc false twister shell, a fixed bracket is fixedly installed on the back side of the bottom surface of the inclination angle fine-tuning carrier plate, an inclination angle fine-tuning support shaft is fixedly installed on the bottom end of the fixed bracket, a bearing bracket is rotatably sleeved on the end of the inclination angle fine-tuning support shaft, and a bottom frame is fixedly installed on the bottom end of the bearing bracket;
[0008] A track frame mechanism is fixedly installed on the top surface of the base frame near the front side, a track sleeve slide tube is slidably sleeved on the surface of the track frame mechanism, a connecting cross bar is fixedly installed on the bottom of the side surface of the track sleeve slide tube, a steering support is fixedly installed on the top surface of the connecting cross bar, a rotating shaft is rotatably installed inside the steering support, an output support piece is fixedly installed in the middle of the rotating shaft, an electric push rod is longitudinally penetrated through and fixedly inserted into the inclination fine-tuning carrier plate, and the output end of the electric push rod is fixedly connected to the output support piece.
[0009] Preferably, a top mounting arm is fixedly mounted on the top of the side surface of the friction disc false twister shell; the bottom frame includes a supporting bottom plate and mounting bottom holes, and the mounting bottom holes are longitudinally penetrated and opened near the four corners of the supporting bottom plate.
[0010] Preferably, the fixed bracket includes a fixed longitudinal support piece and a through slot, the through slot is opened through the plate surface of the fixed longitudinal support piece, and the bottom end of the fixed longitudinal support piece is fixedly connected to the inclination fine-tuning support shaft, and the through slot is not connected to the bottom of the fixed longitudinal support piece.
[0011] Preferably, the bearing bracket includes a first support and a first bearing, the first bearing is installed on the side of the first support, and the inclination fine-tuning support shaft is rotatably installed inside the first bearing, and the bottom end of the first support is fixedly connected to the top surface of the base frame.
[0012] Preferably, the rail frame mechanism includes a second support and a circular axis rail, the end of the circular axis rail is fixedly connected to the second support, the bottom end of the second support is fixedly connected to the base frame, and the rail sleeve sliding tube is slidably sleeved on the surface of the circular axis rail.
[0013] Preferably, the top mounting arm frame comprises a top mounting arm plate and a top mounting through hole, wherein the top mounting through hole is longitudinally penetrated and opened near a corner of the top mounting arm plate;
[0014] The steering support comprises a supporting ring frame and a second bearing, wherein the second bearing transversely penetrates and is installed in the supporting ring frame, and the rotating shaft is rotatably inserted in the interior of the second bearing.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: the false twister for producing polyester low-elastic yarn is provided with an inclination angle fine-tuning carrier plate as the supporting part of the main structure of the friction disk false twister, and a rotational connection is achieved through a fixed bracket, an inclination angle fine-tuning support shaft, a bearing bracket structure and a fixed mounting structure (base frame) at the bottom, so that the output part can be extended or contracted by an electric push rod driving the output part, thereby pushing or pulling the connecting cross bar, rail sleeve slide tube and other structures to move, thereby causing the inclination angle fine-tuning carrier plate and the main structure of the friction disk false twister on its top to flip, thereby achieving the effect of adjusting the angle of the yarn entering the friction disk after installation, facilitating adjustment according to changes in production conditions after fixation, and improving the flexibility and practicality of adapting to production conditions in production applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional view of the structure of the utility model;
[0017] Figure 2 Another three-dimensional view of the structure of the utility model;
[0018] Figure 3 This is an enlarged stereoscopic view of the local structure of the utility model;
[0019] Figure 4 This is an enlarged three-dimensional view of another local structure of the utility model.
[0020] In the figure: 1 friction disc false twister shell, 2 friction disc support shaft, 3 ceramic friction disc body, 4 inclination fine adjustment carrier plate, 5 fixed bracket, 6 inclination fine adjustment support shaft, 7 bearing bracket, 8 chassis, 9 rail frame mechanism, 10 rail sleeve slide tube, 11 connecting horizontal bar, 12 steering support, 13 rotating shaft, 14 output support piece, 15 top mounting arm frame, 16 electric push rod, 501 fixed longitudinal support piece, 502 through empty slot, 701 first support, 702 first bearing, 801 support bottom plate, 802 mounting bottom hole, 901 second support, 902 round shaft rail, 1201 support ring frame, 1202 second bearing, 1501 top mounting arm plate, 1502 top mounting through hole. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Reference Figure 1-4 A false twister for producing polyester low-elastic yarn, comprising a friction disc false twister shell 1, a friction disc support shaft 2 is inserted and arranged inside the friction disc false twister shell 1, a ceramic friction disc body 3 is fixedly sleeved on the upper surface of the friction disc support shaft 2, a tilt angle fine-tuning carrier plate 4 is fixedly installed at the bottom end of the friction disc false twister shell 1, a fixed bracket 5 is fixedly installed on the back side of the bottom surface of the tilt angle fine-tuning carrier plate 4, a tilt angle fine-tuning support shaft 6 is fixedly installed at the bottom end of the fixed bracket 5, a bearing bracket 7 is rotatably sleeved on the end of the tilt angle fine-tuning support shaft 6, and a bottom frame 8 is fixedly installed at the bottom end of the bearing bracket 7;
[0023] A track frame mechanism 9 is fixedly installed on the top surface of the base frame 8 near the front side, and a track sleeve slide tube 10 is slidably sleeved on the surface of the track frame mechanism 9. A connecting cross bar 11 is fixedly installed on the bottom of the side surface of the track sleeve slide tube 10, and a steering support 12 is fixedly installed on the top surface of the connecting cross bar 11. A rotating shaft 13 is rotatably installed inside the steering support 12, and an output support piece 14 is fixedly installed in the middle of the rotating shaft 13. An electric push rod 16 is longitudinally penetrated and fixedly inserted into the inclination fine-tuning carrier plate 4, and the output end of the electric push rod 16 is fixedly connected to the output support piece 14.
[0024] In the present invention, a top mounting arm 15 is fixedly mounted on the top of the side surface of the friction disc false twister shell 1; the bottom frame 8 includes a supporting bottom plate 801 and a mounting bottom hole 802, and the mounting bottom hole 802 is longitudinally penetrated and opened near the four corners of the supporting bottom plate 801;
[0025] More specifically, the top mounting arm 15 can assist in fixing after the angle is adjusted, and the mounting bottom holes 802 opened at the four corners of the supporting bottom plate 801 make the assembly and fixing points more dispersed, making the fixation more stable.
[0026] In the present invention, the fixed bracket 5 includes a fixed longitudinal support piece 501 and a through slot 502. The through slot 502 is opened through the plate surface of the fixed longitudinal support piece 501, and the bottom end of the fixed longitudinal support piece 501 is fixedly connected to the inclination fine-tuning support shaft 6, and the through slot 502 is not connected to the bottom of the fixed longitudinal support piece 501.
[0027] More specifically, by providing a through slot 502 on the surface of the fixed longitudinal support piece 501, a lightweight design is achieved, and the through slot 502 is not connected to the bottom of the fixed longitudinal support piece 501, so that the connection area between the fixed longitudinal support piece 501 and the inclination fine-tuning support shaft 6 is not reduced, thereby improving the stability of the connection.
[0028] In the utility model, the bearing bracket 7 includes a first support 701 and a first bearing 702, the first bearing 702 is installed on the side of the first support 701, and the inclination fine-tuning support shaft 6 is rotatably installed inside the first bearing 702, and the bottom end of the first support 701 is fixedly connected to the top surface of the base frame 8;
[0029] More specifically, the first support 701 is provided to provide support for the first bearing 702 , so that a large space is maintained between the first bearing 702 and the bottom, thereby avoiding interference with the inclination fine-tuning support shaft 6 .
[0030] In the utility model, the rail frame mechanism 9 includes a second support 901 and a circular axis rail 902, the end of the circular axis rail 902 is fixedly connected to the second support 901, the bottom end of the second support 901 is fixedly connected to the bottom frame 8, and the rail sleeve slide tube 10 is slidably sleeved on the surface of the circular axis rail 902;
[0031] More specifically, by setting the circular shaft rail 902 and the rail sleeve slide tube 10 to achieve sliding fit, the friction resistance can be greatly reduced and the jamming situation can be reduced. In addition, two sets of circular shaft rails 902 and rail sleeve slide tubes 10 are set to make the force more uniform during movement.
[0032] In the present invention, the top mounting arm frame 15 includes a top mounting arm plate 1501 and a top mounting through hole 1502. The top mounting through hole 1502 is longitudinally penetrated and opened near the corner of the top mounting arm plate 1501;
[0033] The steering support 12 includes a support ring frame 1201 and a second bearing 1202. The second bearing 1202 is transversely penetrated and installed in the support ring frame 1201. The rotating shaft 13 is rotatably inserted in the second bearing 1202.
[0034] More specifically, the second bearing 1202 is provided to provide steering support for the rotating shaft 13 , and the supporting ring frame 1201 is used to provide support, so that the rotating shaft 13 provides stable rotation support.
[0035] Working principle:
[0036] When adjusting the angle of the silk thread entering the friction disk, the bearing angle of the inclination fine-tuning carrier plate 4 is adjusted, and the electric push rod 16 is started, so that the electric push rod 16 drives its output end to push out or retract, which can drive the output support plate 14 to advance or retract, and then drive the rotating shaft 13 to advance or retract, so that the rotating shaft 13 pushes or pulls the connecting cross bar 11 through the steering support 12, so that the connecting cross bar 11 can slide on the surface of the track frame mechanism 9, so that the inclination fine-tuning support shaft 6 also rotates slightly with the bearing bracket 7, that is, the inclination angle of the inclination fine-tuning carrier plate 4, the ceramic friction disk body 3, the friction disk support shaft 2 and the friction disk false twister shell 1 is fine-tuned, and the angle of the silk thread entering the friction disk can be adjusted.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A false twister for producing polyester low-elastic yarn, comprising a friction disc false twister shell (1), characterized in that: The friction disc false twister shell (1) is internally provided with a friction disc support shaft (2), the upper surface of the friction disc support shaft (2) is fixedly sleeved with a ceramic friction disc body (3), the bottom end of the friction disc false twister shell (1) is fixedly installed with an inclination angle fine-tuning carrier plate (4), the back side of the bottom surface of the inclination angle fine-tuning carrier plate (4) is fixedly installed with a fixed bracket (5), the bottom end of the fixed bracket (5) is fixedly installed with an inclination angle fine-tuning support shaft (6), the end of the inclination angle fine-tuning support shaft (6) is rotatably sleeved with a bearing bracket (7), and the bottom end of the bearing bracket (7) is fixedly installed with a base frame (8); A rail frame mechanism (9) is fixedly installed near the front side of the top surface of the base frame (8); a rail sleeve slide tube (10) is slidably sleeved on the surface of the rail frame mechanism (9); a connecting cross bar (11) is fixedly installed at the bottom of the side surface of the rail sleeve slide tube (10); a steering support (12) is fixedly installed on the top surface of the connecting cross bar (11); a rotating shaft (13) is rotatably installed inside the steering support (12); an output support piece (14) is fixedly installed in the middle of the rotating shaft (13); an electric push rod (16) is longitudinally penetrated and fixedly inserted into the inclination fine-tuning carrier plate (4); and the output end of the electric push rod (16) is fixedly connected to the output support piece (14).
2. A false twister for producing polyester low-elastic yarn according to claim 1, characterized in that: A top mounting arm (15) is fixedly mounted on the top of the side surface of the friction disc false twister shell (1); the bottom frame (8) comprises a supporting bottom plate (801) and a mounting bottom hole (802); the mounting bottom hole (802) is longitudinally penetrated and opened near the four corners of the supporting bottom plate (801).
3. A false twister for producing polyester low-elastic yarn according to claim 1, characterized in that: The fixed bracket (5) comprises a fixed longitudinal support piece (501) and a through slot (502), wherein the through slot (502) is opened through the plate surface of the fixed longitudinal support piece (501), and the bottom end of the fixed longitudinal support piece (501) is fixedly connected to the inclination fine-tuning support shaft (6), and the through slot (502) is not connected to the bottom of the fixed longitudinal support piece (501).
4. A false twister for producing polyester low-elastic yarn according to claim 1, characterized in that: The bearing bracket (7) comprises a first support (701) and a first bearing (702), wherein the first bearing (702) is mounted on the side of the first support (701), and the inclination fine-tuning support shaft (6) is rotatably mounted inside the first bearing (702), and the bottom end of the first support (701) is fixedly connected to the top surface of the base frame (8).
5. A false twister for producing polyester low-elastic yarn according to claim 1, characterized in that: The rail frame mechanism (9) comprises a second support (901) and a circular axis rail (902), the end of the circular axis rail (902) is fixedly connected to the second support (901), the bottom end of the second support (901) is fixedly connected to the bottom frame (8), and the rail sleeve sliding tube (10) is slidably sleeved on the surface of the circular axis rail (902).
6. A false twister for producing polyester low-elastic yarn according to claim 2, characterized in that: The top mounting arm frame (15) comprises a top mounting arm plate (1501) and a top mounting through hole (1502), wherein the top mounting through hole (1502) is longitudinally penetrated and opened near a corner of the top mounting arm plate (1501); The steering support (12) comprises a supporting ring frame (1201) and a second bearing (1202), wherein the second bearing (1202) transversely penetrates and is installed in the supporting ring frame (1201), and the rotating shaft (13) is rotatably inserted into the interior of the second bearing (1202).