Middle cylinder body of built-in valve type hydraulic breaking hammer
By setting up a detection mechanism and a buffer mechanism in the cylinder in the hydraulic breaker, the problem of difficulty in monitoring the viscosity of hydraulic oil and serious wear of the cylinder piston rod is solved, and the stability of the hydraulic system and the service life of the parts are improved.
Patent Information
- Application Number
- CN202421862044.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2034-08-02
AI Technical Summary
It is difficult to monitor the viscosity changes of hydraulic oil in existing hydraulic breakers, and it is easy to cause problems such as filter blockage and pump failure, and it is difficult to buffer the movement between the cylinder and piston rod, resulting in accelerated wear and increased noise, and it is difficult to detect and replace soft gaskets.
A built-in valve-type hydraulic breaker cylinder is designed, and a detection mechanism is set to include a viscometer, rubber pad and scale belt. The viscosity changes of hydraulic oil are monitored through the viscometer. The rubber pad improves measurement stability and the scale belt determines the wear of the rubber pad; the buffering mechanism includes a soft gasket, a shock absorber, a timer and a recorder. The buffering mechanism is set to buffer movements through the soft gasket. The timer and a recorder remind to replace the soft gasket, and the vibration is reduced to damage to the timer and recorder by vibration.
Effectively monitor the viscosity changes of hydraulic oil, reduce potential problems, and improve the measurement stability of the viscometer; reduce wear between the cylinder block and piston rod through the buffer mechanism, extend the service life of the parts, reduce noise, and facilitate detection and replacement of soft gaskets.
Smart Images

Figure CN222880012U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the relevant field of breaking hammers, in particular to a cylinder body of a built-in valve type hydraulic breaking hammer. Background Art
[0002] A piston is installed inside the middle cylinder body. The piston reciprocates up and down under the action of hydraulic oil, thereby driving the drill rod to perform crushing operations. The built-in valve type means that the valve in the hydraulic system is integrated inside the cylinder body. This design helps to simplify the structure and improve the response speed and reliability of the system.
[0003] When the existing middle cylinder is in use, it is difficult to monitor the viscosity change of the hydraulic oil, and filter blockage, pump failure or other potential problems may occur. It is also difficult to reduce the viscometer measurement error caused by vibration, which reduces the measurement stability of the viscometer. When the existing middle cylinder is in use, it is difficult to buffer the movement between the cylinder body and the piston rod, reduce the wear caused by direct contact between the metal surfaces, shorten the service life of the parts, increase the noise, and it is difficult to detect whether the soft gasket is damaged and replace it. Utility Model Content
[0004] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a cylinder body of a hydraulic breaker hammer with a built-in valve.
[0005] The utility model is realized by constructing a middle cylinder of a built-in valve type hydraulic breaker hammer, the device comprises a middle cylinder of a built-in valve type, a detection mechanism is fixedly connected to the left end of the top of the middle cylinder of the built-in valve type, a buffer mechanism is stickily connected to the left side of the middle cylinder of the built-in valve type, and a piston rod is slidably connected to the inner side of the buffer mechanism;
[0006] The detection mechanism comprises a mounting shell, the left end of the top of the built-in valve type cylinder body is fixedly connected with the mounting shell; a rubber pad, the bottom of the mounting shell is adhesively connected with the rubber pad; and a viscometer, the top of the rubber pad is adhesively connected with the viscometer.
[0007] Preferably, the detection mechanism further comprises a damping rod, to which the right end of the top inside the mounting shell is fixedly connected; and a scale belt, to which the bottom of the sliding rod inside the damping rod is fixedly connected.
[0008] Preferably, the buffer mechanism includes an adhesive layer, which is adhesively connected to the left side of the inner cylinder of the built-in valve type; a soft gasket, which is adhesively connected to the inner side of the adhesive layer; a shock-absorbing pad, which is fixedly connected to the left side of the front end of the built-in valve type cylinder; and a mounting plate, which is fixedly connected to the front end of the shock-absorbing pad.
[0009] Preferably, the buffer mechanism further comprises a timer, which is fixedly connected to the upper front end of the mounting plate; and a recorder, which is fixedly connected to the lower front end of the mounting plate.
[0010] Preferably, the bottom measuring tube of the viscometer passes through the top left end of the built-in valve-type cylinder body and is plugged and fixed inside the cylinder body, and the viscometer is electrically connected to an external display screen.
[0011] Preferably, the recorder is electrically connected to an external information processing terminal, and a piston rod is slidably connected to the inner side of the shock-absorbing pad.
[0012] The utility model has the following advantages: The utility model provides a cylinder body of a built-in valve hydraulic breaker through improvement, which has the following improvements compared with the same type of equipment:
[0013] The utility model discloses a middle cylinder of a built-in valve type hydraulic breaker, which is provided with a detection mechanism, and monitors the viscosity change of the hydraulic oil in the middle cylinder of the built-in valve type through a viscometer, thereby reducing the existence of filter blockage, pump failure or other potential problems, and then improves the measurement stability of the viscometer through a rubber pad, and finally judges whether the rubber pad is within an acceptable wear range through a scale tape.
[0014] The utility model discloses a middle cylinder of a built-in valve type hydraulic breaker, which is provided with a buffer mechanism, and uses a soft gasket to buffer the movement between the middle cylinder of the built-in valve type and the piston rod, and then uses a timer and a recorder to allow staff to replace the soft gasket, and finally uses a shock-absorbing pad to reduce the damage to the timer and the recorder caused by vibration. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the internal valve type cylinder of the utility model;
[0016] Figure 2 It is a three-dimensional structural diagram of the detection mechanism of the utility model;
[0017] Figure 3 This utility model Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0018] Figure 4 It is a three-dimensional structural schematic diagram of the buffer mechanism of the utility model.
[0019] Among them: built-in valve type cylinder body-1, detection mechanism-2, mounting shell-21, rubber pad-22, viscometer-23, damping rod-24, scale tape-25, buffer mechanism-3, adhesive layer-31, soft gasket-32, shock-absorbing pad-33, mounting plate-34, timer-35, recorder-36, piston rod-4. DETAILED DESCRIPTION
[0020] The following is combined with Figure 1 to Figure 4The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
[0021] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0023] Embodiment 1:
[0024] See also Figure 1-2 The utility model discloses a middle cylinder of a built-in valve type hydraulic breaker, comprising a middle cylinder 1 of the built-in valve type, a detection mechanism 2 is fixedly connected to the left end of the top of the middle cylinder 1 of the built-in valve type, a buffer mechanism 3 is stickily connected to the left side of the inner side of the inner cylinder 1 of the built-in valve type, and a piston rod 4 is slidably connected to the inner side of the buffer mechanism 3;
[0025] The detection mechanism 2 includes a mounting shell 21 , the left end of the top of the built-in valve cylinder 1 is fixedly connected with the mounting shell 21 , and a rubber pad 22 is adhesively connected to the bottom of the mounting shell 21 , and the rubber pad 22 is convenient for improving the measurement stability of the viscometer 23 .
[0026] A viscometer 23 is adhesively connected to the top of the rubber pad 22 , and a damping rod 24 is fixedly connected to the top right end of the mounting shell 21 , so that the damping rod 24 is convenient for mounting and fixing the scale tape 25 .
[0027] The bottom of the sliding rod in the damping rod 24 is fixedly connected with a scale tape 25. The bottom measuring tube of the viscometer 23 passes through the top left end of the built-in valve-type cylinder body 1 and is plugged and fixed inside it. The viscometer 23 is electrically connected to an external display screen. The scale tape 25 facilitates the detection of the thickness of the rubber pad 22.
[0028] The working principle of the cylinder of a built-in valve hydraulic breaker hammer according to the first embodiment is as follows:
[0029] When the viscosity of the hydraulic oil in the built-in valve type cylinder body 1 needs to be tested, the viscometer 23 is started, and the viscosity change of the hydraulic oil in the built-in valve type cylinder body 1 is monitored through the measuring tube at the bottom of the viscometer 23 to reduce the existence of filter blockage, pump failure or other potential problems. When the viscometer 23 is in use, the rubber pad 22 absorbs energy and reduces the amplitude of vibration, thereby improving the measurement stability of the viscometer 23 and reducing the measurement error caused by vibration. After the rubber pad 22 has been used for a period of time, the staff pulls the scale belt 25 so that the scale belt 25 drives the damping rod 24 to stretch, and the thickness of the rubber pad 22 is tested through the scale on the scale belt 25, and compared with the wear standard to determine whether the rubber pad 22 is within an acceptable wear range.
[0030] Embodiment 2:
[0031] See also Figure 3-4 Compared with the first embodiment, the utility model discloses a middle cylinder of a built-in valve type hydraulic breaker. The present embodiment further includes a buffer mechanism 3, which includes an adhesive layer 31. The left side of the built-in valve type middle cylinder 1 is adhesively connected with the adhesive layer 31, and the inner side of the adhesive layer 31 is adhesively connected with a soft gasket 32. The soft gasket 32 is convenient for buffering the movement between the built-in valve type middle cylinder 1 and the piston rod 4.
[0032] A shock-absorbing pad 33 is fixedly connected to the left side of the front end of the built-in valve type cylinder body 1, a mounting plate 34 is fixedly connected to the front end of the shock-absorbing pad 33, a timer 35 is fixedly connected to the top of the front end of the mounting plate 34, and the timer 35 is electrically connected to the external alarm.
[0033] A recorder 36 is fixedly connected to the lower front end of the mounting plate 34 , and the recorder 36 is electrically connected to the external information processing end. A piston rod 4 is slidably connected to the inner side of the shock-absorbing pad 33 . The mounting plate 34 facilitates the installation and fixation of the timer 35 and the recorder 36 .
[0034] In this embodiment:
[0035] After the soft gasket 32 is installed by gluing it through the adhesive layer 31, the staff sets the timing time on the timer 35 according to the required replacement time of the soft gasket 32. The soft gasket 32 buffers the movement between the cylinder body 1 and the piston rod 4 in the built-in valve type, reduces the wear caused by direct contact between the metal surfaces, extends the service life of the parts, absorbs part of the vibration and impact energy, and reduces noise. When the timing time of the timer 35 reaches the required value, the timer 35 transmits an electrical signal to the external alarm to remind the staff to replace the soft gasket 32. When the soft gasket 32 is working, the abnormal noise is recorded by the recorder 36 and sent to the external information processing end. The staff replaces the soft gasket 32 according to the noise information of the external information processing end. When the timer 35 and the recorder 36 are in use, the shock-absorbing pad 33 is used to reduce the damage caused by vibration to the timer 35 and the recorder 36.
[0036] The utility model provides a built-in valve type hydraulic breaker middle cylinder body through improvement, and is provided with a detection mechanism 2, and monitors the viscosity change of the hydraulic oil in the built-in valve type middle cylinder body 1 through a viscometer 23, reduces the existence of filter blockage, pump failure or other potential problems, and then improves the measurement stability of the viscometer 23 through a rubber pad 22, and finally judges whether the rubber pad 22 is within an acceptable wear range through a scale tape 25; a buffer mechanism 3 is provided, and the movement between the built-in valve type middle cylinder body 1 and the piston rod 4 is buffered by a soft gasket 32, and then the soft gasket 32 is replaced by a timer 35 and a recorder 36, and finally the damage to the timer 35 and the recorder 36 caused by vibration is reduced by a shock-absorbing pad 33.
[0037] The above shows and describes the basic principle, main features and advantages of the utility model, and the standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0038] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A middle cylinder of a built-in valve type hydraulic breaker, comprising a middle cylinder of a built-in valve type (1), a detection mechanism (2) being fixedly connected to the left end of the top of the middle cylinder of the built-in valve type (1), a buffer mechanism (3) being adhesively connected to the left side of the inner side of the middle cylinder of the built-in valve type (1), and a piston rod (4) being slidably connected to the inner side of the buffer mechanism (3); Features: The detection mechanism (2) comprises: a mounting shell (21), the mounting shell (21) being fixedly connected to the left end of the top of the built-in valve type cylinder body (1); a rubber pad (22), the rubber pad (22) being adhesively connected to the bottom of the mounting shell (21); and a viscometer (23), the viscometer (23) being adhesively connected to the top of the rubber pad (22).
2. According to claim 1, a middle cylinder of a hydraulic breaker with built-in valve, characterized in that: The detection mechanism (2) further comprises: a damping rod (24), the damping rod (24) being fixedly connected to the right end of the top inside the mounting shell (21); and a scale belt (25), the scale belt (25) being fixedly connected to the bottom of the sliding rod inside the damping rod (24).
3. According to claim 2, a middle cylinder of a hydraulic breaker with built-in valve, characterized in that: The buffer mechanism (3) comprises: an adhesive layer (31), the adhesive layer (31) being adhesively connected to the left side of the built-in valve type cylinder body (1); a soft gasket (32), the soft gasket (32) being adhesively connected to the inside of the adhesive layer (31); a shock-absorbing pad (33), the shock-absorbing pad (33) being fixedly connected to the left side of the front end of the built-in valve type cylinder body (1); and a mounting plate (34), the mounting plate (34) being fixedly connected to the front end of the shock-absorbing pad (33).
4. The cylinder of a hydraulic breaker with built-in valve according to claim 3, characterized in that: The buffer mechanism (3) further comprises: a timer (35), to which the timer (35) is fixedly connected above the front end of the mounting plate (34); and a recorder (36), to which the recorder (36) is fixedly connected below the front end of the mounting plate (34).
5. The cylinder of a hydraulic breaker with built-in valve according to claim 4, characterized in that: The measuring tube at the bottom of the viscometer (23) passes through the top left end of the built-in valve-type cylinder (1) and is plugged and fixed inside the cylinder. The viscometer (23) is electrically connected to an external display screen.
6. The cylinder of a hydraulic breaker with built-in valve according to claim 5, characterized in that: The recorder (36) is electrically connected to an external information processing terminal, and a piston rod (4) is slidably connected to the inner side of the shock-absorbing pad (33).