Feather processing device integrating feather straightening and camber adjusting

Abstract

The utility model discloses a feather processing device integrating feather straightening and camber adjustment, which relates to the technical field of feather straightening and camber adjustment and comprises a base plate, a feeding mechanism arranged on the base plate and a traction mechanism arranged on the base plate and used for pulling feather rods. The traction mechanism comprises an upper flat belt conveyor and a lower flat belt conveyor which are horizontally arranged; the feeding mechanism comprises a strip-shaped seat and a bottom plate which are sequentially and fixedly arranged on the base plate from bottom to top, a lower mounting seat is fixedly arranged on the top surface of the bottom plate, and a lower heating block is embedded in the lower mounting seat; and an upper mounting seat located over the lower mounting seat is fixedly arranged on the bottom surface of the floating plate, an upper heating block is embedded in the upper mounting seat, and the upper heating block is located over the lower heating block. The feather straightening device has the advantages that bent feathers can be straightened, and the large camber of the feathers can be adjusted into the needed small camber.

Description

Technical Field

[0001] The utility model relates to the technical field of feather straightening and arch adjustment, in particular to a feather processing device integrating feather straightening and arch adjustment. Background Art

[0002] Badminton is a common sport for both indoors and outdoors. It is loved by the general public because of its unlimited venue and easy operation. Badminton includes a ball head and a circle of feathers fixed on the ball head. The feathers come from poultry (mostly from geese) and are naturally produced. Each feather must have a different shape. For example, the hair shafts of some feathers are bent to the right or left on the horizontal plane, while the hair shafts of some feathers are arched upward or downward on the vertical plane, with a large curvature. These curved and large-curved feathers cannot be directly used to produce badminton.

[0003] Therefore, the process requires straightening the bent feathers and adjusting the large-arch feathers to the required small-arch feathers to meet the standard of manufacturing badminton. In the Chinese patent, the publication number is disclosed, a fully automatic feather straightening device is disclosed. Although this straightening device can straighten the feathers bent to the left or right, it cannot adjust the large-arch feathers to the required small-arch feathers. Therefore, the feathers that are arched upward or downward can only be removed. The purchase cost of a single feather is high, and directly removing the large-arch feathers will undoubtedly increase the production cost of badminton.

[0004] Therefore, there is an urgent need for a feather production device that can not only straighten curved feathers, but also adjust the large arch of the feather to the small arch required. Utility Model Content

[0005] The utility model aims to overcome the disadvantages of the prior art and provide a feather processing device which can not only straighten bent feathers but also adjust the large arch of the feathers to a required small arch, integrating feather straightening and arch adjustment.

[0006] The purpose of the utility model is achieved through the following technical solutions: a feather processing device integrating feather straightening and camber adjustment, which includes a pad, a feeding mechanism arranged on the pad, and a pulling mechanism arranged on the pad for pulling feather hair rods, the pulling mechanism includes an upper flat belt conveyor and a lower flat belt conveyor arranged horizontally, the upper flat belt conveyor is arranged directly above the lower flat belt conveyor, and a gap is formed between the lower side belt of the upper flat belt conveyor and the upper side belt of the lower flat belt conveyor;

[0007] The feeding mechanism comprises a strip seat and a bottom plate fixed on the pad from bottom to top in sequence, a lower mounting seat is fixed on the top surface of the bottom plate, a lower heating block is embedded in the lower mounting seat, a threaded hole is opened on the side wall of the lower mounting seat, a locking screw A is threadedly connected in the threaded hole, and under the threaded connection force, the lower heating block is pressed and fixed between the lower mounting seat and the locking screw;

[0008] The lower heating block is arranged to be tilted backward relative to the lower flat belt conveyor, and a strip groove for accommodating the feather rod is provided on the top surface of the lower heating block along its length direction, and the right end of the strip groove faces the gap between the lower side belt of the upper flat belt conveyor and the upper side belt of the lower flat belt conveyor;

[0009] Two guide rods are fixedly arranged on the top surface of the bottom plate and are respectively located at the front and rear sides of the lower mounting seat. A fixing plate is fixedly arranged on the top ends of the two guide rods. Vertical springs are fixedly arranged on the bottom surfaces of the two fixing plates. The two vertical springs are respectively sleeved on the guide rods. A floating plate is sleeved between the two guide rods. The floating plate is fixedly connected to the bottom ends of the two vertical springs.

[0010] An upper mounting seat located directly above the lower mounting seat is fixedly provided on the bottom surface of the floating plate, and an upper heating block is embedded in the upper mounting seat. The upper heating block is located directly above the lower heating block. Under the elastic force of the vertical spring, the bottom surface of the upper heating block contacts the top surface of the lower heating block.

[0011] The joints of the upper heating block and the lower heating block are both connected to a power source.

[0012] The pad is provided with a power system, and two output shafts of the power system are respectively connected with the main shaft of the upper flat belt conveyor and the main shaft of the lower flat belt conveyor.

[0013] The floating plate is arranged in parallel with the bottom plate. Two sliding sleeves are fixedly arranged on the bottom surface of the floating plate. The two sliding sleeves are respectively sleeved on the two guide rods.

[0014] A tongue plate A is fixedly provided on the right end of the upper heating block, and the bottom surface of the tongue plate A is flush with the bottom surface of the upper heating block. A tongue plate B is fixedly provided on the right end of the lower heating block, and the top surface of the tongue plate B is flush with the top surface of the lower heating block.

[0015] The utility model has the following advantages: not only can the bent feathers be straightened, but also the large curvature of the feathers can be adjusted to the required small curvature. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 for Figure 1 A top view of

[0018] Figure 3 for Figure 1 The main view;

[0019] Figure 4 It is a structural schematic diagram of the pulling mechanism;

[0020] Figure 5 It is a structural schematic diagram of the feeding mechanism;

[0021] Figure 6 is a schematic diagram of the structure of the lower heating block;

[0022] Figure 7 is a schematic diagram of the structure of the upper heating block;

[0023] Figure 8 It is a schematic diagram of the connection between the floating plate and the sliding sleeve;

[0024] Fig. 9 This is a schematic diagram of a feather with the hair shaft in a bent state;

[0025] Fig.10 This is a schematic diagram of the feather shaft after being straightened;

[0026] In the figure:

[0027] 1- pad, 2- feeding mechanism, 3- upper flat belt conveyor, 4- lower flat belt conveyor, 5- bar seat, 6- bottom plate, 7- lower mounting seat, 8- lower heating block, 9- threaded hole, 10- bar groove, 11- guide rod, 12- fixed plate, 13- vertical spring, 14- floating plate;

[0028] 15-upper mounting seat, 16-upper heating block, 17-power system, 18-spindle, 19-sliding sleeve, 20-tongue plate A, 21-tongue plate B, 22-flat belt. DETAILED DESCRIPTION

[0029] The utility model is further described below in conjunction with the accompanying drawings, and the protection scope of the utility model is not limited to the following:

[0030] like Figure 1 to Figure 8 As shown, a feather processing device integrating feather straightening and arch adjustment, which includes a pad 1, a feeding mechanism 2 arranged on the pad 1, and a pulling mechanism arranged on the pad 1 for pulling feather hair rods, the pulling mechanism includes a horizontally arranged upper flat belt conveyor 3 and a lower flat belt conveyor 4, the upper flat belt conveyor 3 is arranged directly above the lower flat belt conveyor 4, and a gap is formed between the lower side belt of the upper flat belt conveyor 3 and the upper side belt of the lower flat belt conveyor 4; a power system 17 is arranged on the pad 1, and two output shafts of the power system 17 are connected to the main shaft 18 of the upper flat belt conveyor 3 and the main shaft 18 of the lower flat belt conveyor 4 respectively.

[0031] The feeding mechanism 2 comprises a strip seat 5 and a bottom plate 6 which are fixed on the backing plate 1 in sequence from bottom to top, a lower mounting seat 7 is fixed on the top surface of the bottom plate 6, a lower heating block 8 is embedded in the lower mounting seat 7, a threaded hole 9 is opened on the side wall of the lower mounting seat 7, a locking screw A is connected to the threaded hole 9, and the lower heating block 8 is pressed and fixed between the lower mounting seat 7 and the locking screw under the threaded connection force;

[0032] The lower heating block 8 is arranged to be tilted backward relative to the lower flat belt conveyor 4, and a strip groove 10 for accommodating the feather rod is provided on the top surface of the lower heating block 8 along its length direction, and the right end of the strip groove 10 faces the gap between the lower side belt of the upper flat belt conveyor 3 and the upper side belt of the lower flat belt conveyor 4;

[0033] Two guide rods 11 are fixedly provided on the top surface of the bottom plate 6 and are respectively located on the front and rear sides of the lower mounting seat 7. A fixing plate 12 is fixedly provided on the top ends of the two guide rods 11. Vertical springs 13 are fixedly provided on the bottom surfaces of the two fixing plates 12. The two vertical springs 13 are respectively sleeved on the guide rods 11. A floating plate 14 is sleeved between the two guide rods 11. The floating plate 14 is fixedly connected to the bottom ends of the two vertical springs 13. The floating plate 14 is arranged parallel to the bottom plate 6. Two sliding sleeves 19 are fixedly provided on the bottom surface of the floating plate 14. The two sliding sleeves 19 are respectively sleeved on the two guide rods 11.

[0034] An upper mounting seat 15 located directly above the lower mounting seat 7 is fixedly provided on the bottom surface of the floating plate 14, and an upper heating block 16 is embedded in the upper mounting seat 15. The upper heating block 16 is located directly above the lower heating block 8. Under the elastic force of the vertical spring 13, the bottom surface of the upper heating block 16 contacts the top surface of the lower heating block 8.

[0035] The connectors of the upper heating block 16 and the lower heating block 8 are both connected to a power supply. A tongue plate A20 is fixedly provided on the right end portion of the upper heating block 16, and the bottom surface of the tongue plate A20 is flush with the bottom surface of the upper heating block 16. A tongue plate B21 is fixedly provided on the right end portion of the lower heating block 8, and the top surface of the tongue plate B21 is flush with the top surface of the lower heating block 8.

[0036] The specific steps for straightening a feather with a bent shaft are as follows:

[0037] S1. The worker turns on the power system 17, and the power system 17 drives the main shaft 18 of the upper flat belt conveyor 3 to rotate counterclockwise, and the main shaft 18 drives the flat belt 22 of the upper flat belt conveyor 3 to rotate counterclockwise. At the same time, the power system 17 drives the main shaft 18 of the lower flat belt conveyor 4 to rotate clockwise, and the main shaft 18 drives the flat belt 22 of the lower flat belt conveyor 4 to rotate clockwise;

[0038] S2, turn on the power supply, the power supply energizes the upper heating block 16 and the lower heating block 8, and heat is generated on the upper heating block 16 and the lower heating block 8;

[0039] S3, the worker takes out a feather with a bent hair stem, inserts the head end of the feather hair stem into the strip groove 10 of the lower heating block 8, and inserts the head end of the feather hair stem into the gap between the lower side belt of the upper flat belt conveyor 3 and the upper side belt of the lower flat belt conveyor 4. Under the rightward pulling of the two flat belts 22, the feather hair stem gradually enters the gap to the right, and at the same time, the tail end of the feather hair stem gradually passes through the strip groove 10. In this process, the upper heating block 16 and the lower heating block 8 heat the hair stem to soften it, and at the same time, the feather in the bent state is gradually straightened; when the entire feather enters the gap, the two flat belts 22 convey the straightened feather to the right, and finally the straightened feather is obtained on the right side of the lower flat belt conveyor 4;

[0040] S4, the worker repeats the operation of step S3 multiple times to continuously straighten multiple bent feathers;

[0041] The specific steps for adjusting the arch of large arch feathers are as follows:

[0042] S5, the worker loosens the locking screw, and then rotates the lower heating block 8 upward by a certain angle relative to the threaded hole 9, so that the lower heating block 8 is in an upward tilted state, and then the worker tightens the locking screw again, and fixes the lower heating block 8 in the lower mounting seat 7 again by the locking screw under the threaded connection force;

[0043] S6. Insert the leading end of the feather rod with a large curvature into the strip groove 10 of the lower heating block 8, and insert the leading end of the feather rod into the gap between the lower side belt of the upper flat belt conveyor 3 and the upper side belt of the lower flat belt conveyor 4. Under the rightward pulling of the two flat belts 22, the feather rod gradually enters the gap to the right, and at the same time, the tail end of the feather rod gradually passes through the strip groove 10. In this process, the upper heating block 16 and the lower heating block 8 heat the feather rod to soften it, and at the same time, the curvature of the feather gradually decreases; when the entire feather enters the gap, the two flat belts 22 convey the feather to the right, and finally the feather with adjusted curvature is obtained on the right side of the lower flat belt conveyor 4.

[0044] S7. The worker repeats the operation of step S6 for multiple times, and can continuously adjust multiple feathers with large curvature to feathers with small curvature as required.

[0045] Among them, from steps S5 to S7, it can be known that the production device only needs to loosen the locking screw first, and then make the lower heating block 8 in an inclined state, and then tighten the locking screw again to fix the lower heating block 8, and then adjust the feathers with large curvature to the required small curvature through the linkage cooperation of the feeding mechanism 2, the upper flat belt conveyor 3 and the lower flat belt conveyor 4. It can be seen that the production device can not only straighten the bent feathers, but also adjust the large curvature of the feathers to the required small curvature, which solves the problem that the original straightening device cannot adjust the curvature of the feathers, and uses the feathers with large curvature to produce badminton, thereby greatly saving the production cost of badminton.

[0046] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A feather processing device integrating feather straightening and arch adjustment, characterized in that: It comprises a pad (1), a feeding mechanism (2) arranged on the pad (1), and a pulling mechanism arranged on the pad (1) for pulling feather rods, wherein the pulling mechanism comprises an upper flat belt conveyor (3) and a lower flat belt conveyor (4) arranged horizontally, the upper flat belt conveyor (3) being arranged directly above the lower flat belt conveyor (4), and a gap being formed between the lower side belt of the upper flat belt conveyor (3) and the upper side belt of the lower flat belt conveyor (4); The feeding mechanism (2) comprises a strip seat (5) and a bottom plate (6) which are fixed on the backing plate (1) in sequence from bottom to top, a lower mounting seat (7) is fixed on the top surface of the bottom plate (6), a lower heating block (8) is embedded in the lower mounting seat (7), a threaded hole (9) is opened on the side wall of the lower mounting seat (7), a locking screw A is connected to the threaded hole (9), and under the threaded connection force, the lower heating block (8) is pressed and fixed between the lower mounting seat (7) and the locking screw; The lower heating block (8) is arranged to be tilted backward relative to the lower flat belt conveyor (4); a strip groove (10) for accommodating feather rods is provided on the top surface of the lower heating block (8) along its length direction; the right end of the strip groove (10) faces the gap between the lower side belt of the upper flat belt conveyor (3) and the upper side belt of the lower flat belt conveyor (4); Two guide rods (11) are fixedly provided on the top surface of the bottom plate (6) and are respectively located at the front and rear sides of the lower mounting seat (7); a fixing plate (12) is fixedly provided on the top ends of the two guide rods (11); a vertical spring (13) is fixedly provided on the bottom surfaces of the two fixing plates (12); the two vertical springs (13) are respectively sleeved on the guide rods (11); a floating plate (14) is sleeved between the two guide rods (11); the floating plate (14) is fixedly connected to the bottom ends of the two vertical springs (13); An upper mounting seat (15) is fixedly provided on the bottom surface of the floating plate (14) and is located directly above the lower mounting seat (7). An upper heating block (16) is embedded in the upper mounting seat (15). The upper heating block (16) is located directly above the lower heating block (8). Under the elastic force of the vertical spring (13), the bottom surface of the upper heating block (16) contacts the top surface of the lower heating block (8).

2. A feather processing device integrating feather straightening and arch adjustment according to claim 1, characterized in that: The connectors of the upper heating block (16) and the lower heating block (8) are both connected to a power source.

3. A feather processing device integrating feather straightening and arch adjustment according to claim 1, characterized in that: The pad (1) is provided with a power system (17), and two output shafts of the power system (17) are respectively connected to the main shaft (18) of the upper flat belt conveyor (3) and the main shaft (18) of the lower flat belt conveyor (4).

4. A feather processing device integrating feather straightening and arch adjustment according to claim 1, characterized in that: The floating plate (14) is arranged parallel to the bottom plate (6), and two sliding sleeves (19) are fixedly arranged on the bottom surface of the floating plate (14), and the two sliding sleeves (19) are respectively sleeved on the two guide rods (11).

5. A feather processing device integrating feather straightening and arch adjustment according to claim 1, characterized in that: A tongue plate A (20) is fixedly provided on the right end of the upper heating block (16), and the bottom surface of the tongue plate A (20) is flush with the bottom surface of the upper heating block (16). A tongue plate B (21) is fixedly provided on the right end of the lower heating block (8), and the top surface of the tongue plate B (21) is flush with the top surface of the lower heating block (8).

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