Water immersion test device for battery pack
By designing a battery pack immersion test device including a water immersion tank, a conveying mechanism, a position adjustment mechanism and a load bearing mechanism, the problem of shaking and bumping of the battery pack during the test is solved, and the stable lifting and testing safety of the battery pack is achieved.
Patent Information
- Application Number
- CN202421631414.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing new energy vehicle battery pack immersion test device is prone to shaking and bumping when lifted and placed in the soaking box, resulting in poor stability.
A battery pack immersion test device is designed, including a water immersion tank, a conveying mechanism, a position adjustment mechanism and a load bearing mechanism. Through the mutual cooperation of these components, the battery pack is placed on the load-bearing mechanism, the position adjustment mechanism adjusts the distance of the load-bearing mechanism, and the conveying mechanism drives the battery pack to slowly descend into the immersion tank to ensure stable lifting and lowering.
Through the design of this device, the stability of the battery pack during the lifting process is guaranteed, avoiding the collision between the battery pack and the soaking box, and improving the stability and safety of the test.
Smart Images

Figure CN222913821U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery pack testing, in particular to a battery pack immersion testing device. Background Art
[0002] New energy vehicles use batteries to provide kinetic energy. After the new energy battery pack is produced and processed, in order to ensure its quality, it is necessary to test the new energy battery pack, and then it is necessary to use corresponding testing equipment. There are many types of testing equipment, including water immersion testing equipment for new energy vehicle battery packs.
[0003] In actual use, the existing new energy vehicle battery pack immersion test device lifts the battery pack by a crane and a lifting rope, and then lifts the battery pack into an immersion box, so that the battery is immersed for a period of time for testing. When the new energy battery pack is lifted by the lifting rope and placed in the immersion box, the battery pack is prone to shaking, which may easily cause the battery pack and the immersion box to collide, resulting in poor stability. Utility Model Content
[0004] The technical problem to be solved by the utility model is how to prevent the battery pack from colliding with the immersion box.
[0005] The utility model solves the above technical problems through the following technical means:
[0006] A battery pack immersion test device comprises an immersion box (1), a conveying mechanism (2), a position adjustment mechanism (3), and a bearing mechanism (4); the immersion box (1) is provided with a conveying mechanism (2) along the Z axis, the conveying mechanism (2) is slidably connected to the position adjustment mechanism (3) along the Z axis, the position adjustment mechanism (3) is slidably connected to at least one pair of bearing mechanisms (4) along the X axis, and the bearing mechanisms (4) are capable of relative movement on the position adjustment mechanism (3).
[0007] Beneficial effects: Through the mutual cooperation of the immersion tank, the conveying mechanism, the position adjustment mechanism and the carrying mechanism, the battery pack is placed on the carrying mechanism. The position adjustment mechanism can adjust the distance of the carrying mechanism to adapt to the battery pack according to the specifications of the battery pack. Then the conveying mechanism slowly drives the battery pack down into the immersion tank, ensuring the stable lifting and lowering of the battery pack and avoiding bumps.
[0008] Furthermore, the immersion tank (1) comprises a tank body (11) and a drainage pipe (12); the tank body (11) is arranged with an opening at the top; the drainage pipe (12) is connected and fixed to the side wall at the bottom of the tank body (11); and a conveying mechanism (2) is fixed to the inner wall of the tank body (11) along the Z axis.
[0009] Beneficial effect: The drain pipe can discharge the soaking liquid after use.
[0010] Furthermore, rubber blocks are embedded at the four corners of the bottom of the box body (11).
[0011] Beneficial effect: The setting of the rubber block makes the box body stable when placed in use, avoiding the sliding of the device as a whole.
[0012] Furthermore, the conveying mechanism (2) comprises a support plate (20), a servo motor (21), a first screw rod (22), and a first slider (23); a first slide groove (201) is provided on a side wall of the support plate (20) close to the position adjustment mechanism (3); a servo motor (21) is fixed to the top of the inner cavity of the first slide groove (201); a first screw rod (22) is fixed to the output end of the servo motor (21); a tail end of the first screw rod (22) is rotatably connected to the bottom of the first slide groove (201); a first slider (23) is sleeved on the first screw rod (22); and a position adjustment mechanism (3) is fixed to the outer wall of the first slider (23).
[0013] Beneficial effect: Through the cooperation of the support plate, the servo motor, the first screw rod and the first slider, the battery pack is placed on the carrying mechanisms on both sides for carrying, and then starting the servo motor can drive the first screw rod to rotate, thereby driving the first slider to descend, so that the position adjustment mechanism descends accordingly, driving the carrying mechanism to carry the battery pack to descend, so that the battery pack can slowly descend and be immersed in the immersion liquid in the box, ensuring the stable lifting and lowering of the battery pack and avoiding bumps.
[0014] Furthermore, a pair of bearing mechanisms (4) are slidably connected to the position adjustment mechanism (3) along the X-axis.
[0015] Furthermore, the position adjustment mechanism (3) comprises a lifting plate (30), a dual-axis motor (31), a second screw rod (32), and a second slider (33); a second slide groove (301) is provided on the side wall of the lifting plate (30); a dual-axis motor (31) is fixed in the middle of the inner cavity of the second slide groove (301); second screw rods (32) are fixed at both ends of the dual-axis motor (31); the outer end of each second screw rod (32) is rotatably connected to the two sides of the inner wall of the second slide groove; a second slider (33) is sleeved on each second screw rod (32); and a bearing mechanism (4) is fixed on the outer wall of the second slider (33).
[0016] Beneficial effects: Through the mutual cooperation of the lifting plate, the dual-axis motor, the second screw rod and the second slider, starting the dual-axis motor can drive the second screw rod to rotate, thereby driving the second sliders on both sides to move closer or farther away from each other, and can adjust the distance between the bearing mechanisms on both sides. It can adapt to battery packs of different sizes for carrying, thereby improving applicability.
[0017] Furthermore, each of the supporting mechanisms (4) can adjust its size along the X-axis.
[0018] Beneficial effect: By adjusting the size of the bearing mechanism along the X-axis, the supporting position of the bearing mechanism on the battery pack can be adjusted, thereby improving the supporting stability of the battery pack.
[0019] Furthermore, the bearing mechanism (4) comprises an end plate (41) and a bearing plate (42); a pair of bearing plates (42) are hingedly connected to one side of the end plate (41) away from the position adjustment mechanism (3); and the bearing plates (42) are capable of relatively rotating.
[0020] Beneficial effect: Through the hinged setting, the size of the bearing mechanism can be adjusted along the X-axis.
[0021] Furthermore, a bearing plate (42) is hingedly connected to the end plate (41) via a damping hinge (43).
[0022] Furthermore, a matching rubber pad is fixedly glued to the top wall of each of the supporting plates (42).
[0023] Beneficial effect: The provision of the rubber pad allows the load-bearing plate to have a high degree of fit when supporting the battery pack, further ensuring the support stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional diagram of a battery pack water immersion test device according to a first embodiment of the present utility model;
[0025] Figure 2 A top view of a closed state of a carrying mechanism in a battery pack water immersion testing device according to a first embodiment of the utility model;
[0026] Figure 3 It is a top view of the unfolded state of the carrying mechanism in the battery pack water immersion testing device according to the first embodiment of the utility model. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Embodiment 1
[0029] like Figure 1As shown, this embodiment provides a battery pack immersion test device, including an immersion box 1, a conveying mechanism 2, a position adjustment mechanism 3, and a carrying mechanism 4.
[0030] like Figure 1 As shown, a conveying mechanism 2 is fixed along the Z axis in the immersion tank 1, and a position adjustment mechanism 3 is slidably connected to the conveying mechanism 2. The position adjustment mechanism 3 can move along the Z axis on the conveying mechanism 2. A pair of supporting mechanisms 4 are slidably connected to the position adjustment mechanism 3 along the X axis. The supporting mechanisms 4 can move relatively on the position adjustment mechanism 3 to adjust the relative distance according to the specifications of the battery pack, and each supporting mechanism 4 can adjust its size along the X axis.
[0031] like Figure 1 As shown, the immersion box 1 includes a box body 11 and a drainage pipe 12. The box body 11 is set with an opening at the top. The side wall at the bottom of the box body 11 is connected and fixed with a drainage pipe 12, which can discharge the immersion liquid after use; rubber blocks (not shown) are embedded at the four corners of the bottom of the box body 11. The setting of the rubber blocks makes the box body 11 stable when placed in use as a whole, avoiding the sliding of the device as a whole; a conveying mechanism 2 is fixed on the inner wall of the box body 11 along the Z axis.
[0032] like Figure 1 As shown, the conveying mechanism 2 includes a support plate 20, a servo motor 21, a first screw rod 22, and a first slider 23; a first slide groove 201 is opened on one side wall of the support plate 20 close to the position adjustment mechanism 3, a servo motor 21 is fixedly installed on the top of the inner cavity of the first slide groove 201, the output end of the servo motor 21 is fixedly connected with the first screw rod 22, the tail end of the first screw rod 22 is rotatably connected to the bottom of the inner cavity of the first slide groove 201, the outer wall of the first screw rod 22 is sleeved with an adaptive first slider 23, and the outer wall of the first slider 23 is fixed with the position adjustment mechanism 3; in actual use, the battery pack is placed on the carrying mechanisms 4 on both sides for carrying, and then the servo motor 21 is started to drive the first screw rod 22 to rotate, thereby driving the first slider 23 to descend, so that the position adjustment mechanism 3 descends accordingly, driving the carrying mechanism 4 to carry the battery pack to descend, so that the battery pack can slowly descend and be immersed in the immersion liquid in the box body 11, ensuring the stable lifting of the battery pack and avoiding bumps.
[0033] like Figure 1As shown, the position adjustment mechanism 3 includes a lifting plate 30, a dual-axis motor 31, a second screw rod 32, and a second slider 33; the lifting plate 30 is fixed on the outer wall of the first slider 23, and a second slide groove 301 is opened on one side wall of the lifting plate 30, and a dual-axis motor 31 is fixed in the middle of the inner cavity of the second slide groove 301, and both ends of the dual-axis motor 31 are fixedly connected to the second screw rod 32, and the outer end of each second screw rod 32 is rotatably connected to the two sides of the inner wall of the second slide groove respectively, and each second screw rod 32 is sleeved with an adaptive second slider 33, and the outer wall of the second slider 33 is fixedly connected with a bearing mechanism 4; in actual use, starting the dual-axis motor 31 can drive the second screw rod 32 to rotate, thereby driving the second sliders 33 on both sides to move closer or farther from each other, and can adjust the distance between the bearing mechanisms 4 on both sides, and can adapt to battery packs of different sizes for carrying, thereby improving applicability.
[0034] like Figure 1 , Figure 2 , Figure 3 As shown, the supporting mechanism 4 includes an end plate 41 and a supporting plate 42; a pair of supporting plates 42 are hinged on one side of the end plate 41 away from the position adjustment mechanism 3, and the supporting plates 42 can rotate relatively. In the example of this embodiment, the supporting plates 42 are hinged on the end plate 41 through a damping hinge 43; when the battery pack is carried, the supporting plates 42 rotate relatively, so that the two supporting plates 42 are unfolded, and the supporting position of the supporting plates 42 on the battery pack can be adjusted, thereby improving the supporting stability of the battery pack; the top wall of each supporting plate 42 is fixedly glued with an adaptive rubber pad (not shown in the figure), and the provision of the rubber pad makes the supporting plate 42 have a high degree of fit when supporting the battery pack, further ensuring the supporting stability.
[0035] When in use, the battery pack is placed on the supporting mechanisms 4 on both sides for support, and then the servo motor 21 is started to drive the first screw rod 22 to rotate, drive the first slider 23 to descend, so that the position adjustment mechanism 3 descends accordingly, and drives the supporting mechanism 4 to carry the battery pack to descend, so that the battery pack can slowly descend and be immersed in the immersion liquid in the box body 11; starting the dual-axis motor 31 can drive the second screw rod 32 to rotate, and can drive the second sliders 33 on both sides to move closer to or away from each other, and can adjust the distance between the supporting mechanisms 4 on both sides, and can adapt to different sizes of battery packs for support; the supporting plates 42 rotate relative to each other, and the two supporting plates 42 are unfolded, and the supporting position of the supporting plates 42 for the battery pack can be adjusted.
[0036] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A battery pack immersion test device, characterized in that: It comprises a water immersion tank (1), a conveying mechanism (2), a position adjustment mechanism (3), and a bearing mechanism (4); A conveying mechanism (2) is arranged along the Z axis in the immersion tank (1); a position adjustment mechanism (3) is slidably connected to the conveying mechanism (2) along the Z axis; at least one pair of supporting mechanisms (4) is slidably connected to the position adjustment mechanism (3) along the X axis; and the supporting mechanisms (4) are capable of relative movement on the position adjustment mechanism (3).
2. A battery pack immersion test device according to claim 1, characterized in that: The immersion box (1) comprises a box body (11) and a drainage pipe (12); the box body (11) is arranged with an opening at the top; the drainage pipe (12) is connected and fixed to the side wall at the bottom of the box body (11); and a conveying mechanism (2) is fixed to the inner cavity wall of the box body (11) along the Z axis.
3. A battery pack immersion test device according to claim 2, characterized in that: Rubber blocks are embedded at the four corners of the bottom of the box body (11).
4. A battery pack immersion test device according to claim 1, characterized in that: The conveying mechanism (2) comprises a support plate (20), a servo motor (21), a first screw rod (22), and a first slider (23); a first slide groove (201) is provided on a side wall of the support plate (20) close to the position adjustment mechanism (3); a servo motor (21) is fixed to the top of the inner cavity of the first slide groove (201); a first screw rod (22) is fixed to the output end of the servo motor (21); the tail end of the first screw rod (22) is rotatably connected to the bottom of the first slide groove (201); a first slider (23) is sleeved on the first screw rod (22); and the position adjustment mechanism (3) is fixed to the outer wall of the first slider (23).
5. The battery pack water immersion test device according to claim 1, characterized in that: A pair of bearing mechanisms (4) are slidably connected to the position adjustment mechanism (3) along the X-axis.
6. A battery pack water immersion test device according to claim 5, characterized in that: The position adjustment mechanism (3) comprises a lifting plate (30), a dual-axis motor (31), a second screw rod (32), and a second slider (33). A second slide groove (301) is provided on the side wall of the lifting plate (30). A dual-axis motor (31) is fixed in the middle of the inner cavity of the second slide groove (301). Second screw rods (32) are fixed at both ends of the dual-axis motor (31). The outer end of each second screw rod (32) is rotatably connected to the two sides of the inner wall of the second slide groove. A second slider (33) is sleeved on each second screw rod (32). A bearing mechanism (4) is fixed on the outer wall of the second slider (33).
7. A battery pack immersion test device according to claim 1, characterized in that: Each of the supporting mechanisms (4) can adjust its size along the X-axis.
8. A battery pack water immersion test device according to claim 7, characterized in that: The bearing mechanism (4) comprises an end plate (41) and a bearing plate (42); a pair of bearing plates (42) are hingedly connected to one side of the end plate (41) away from the position adjustment mechanism (3); and the bearing plates (42) are capable of relatively rotating.
9. A battery pack immersion test device according to claim 8, characterized in that: A bearing plate (42) is hingedly connected to the end plate (41) via a damping hinge (43).
10. A battery pack water immersion test device according to claim 8, characterized in that: The top wall of each of the supporting plates (42) is fixedly glued with a matching rubber pad.
Citation Information
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