Training platform for practicing screwing screws

Abstract

The utility model discloses a training platform for practicing screw tightening, which relates to the technical field of operating skill training devices and comprises a control box, an operating platform and a training component, a platform surface is arranged at the upper part of the operating platform, a touch screen is arranged on the control box, the control box is fixedly connected to one side of the platform surface, the training component is arranged on the other side of the platform surface, and the touch screen is arranged on the training component. A material box is arranged beside the training assembly, a sensor is arranged in the training assembly, a weighing device is arranged below the training assembly and located in the operation table, a side box and a wrench are arranged on one side of the operation table, and the sensor, the weighing device and the wrench are electrically connected with the control box. The utility model has the beneficial effects that the precision is high, and the gyroscope is additionally arranged on the spanner gun, so that the inclination of a gun drill during screwing can be accurately tested, and the screw tightening precision of an operator is improved; and the sensor and the weighing device feed back parameters through the touch screen, so that an operator is helped to quickly adjust and improve an operation method.

Description

Technical Field

[0001] The utility model relates to the technical field of operation skill training devices, in particular to a training table for practicing screwing screws. Background Technique

[0002] The training table for screwing screws is a device aimed at improving the technical level of operators in screwing screws, helping operators or trainers master operation accuracy and control force. The technical content disclosed in the Chinese patent document (application number: CN202121238435.1, patent name: an automotive repair training wrench torque precision training and assessment device) is as follows: "It includes a frame, a torque training and assessment device arranged on the frame, and a control panel arranged on the frame and electrically connected to the torque training and assessment device. The torque training and assessment device includes a main shaft. The main shaft is vertically arranged on the frame and the upper end of the main shaft protrudes from the frame. The main shaft is rotatably connected to the frame. A torque sensor is arranged at the lower end of the main shaft, and the main shaft is in transmission connection with one measuring shaft of the torque sensor. An electric brake that can limit the rotation of the measuring shaft is arranged at the other measuring shaft of the torque sensor. Setting the torque training and assessment device can conveniently measure the torque of the user during the screw tightening training or assessment, and judge whether the rotation torque of the screw of this model is correct when in use, whether the force is too small or too large, which is convenient for assessing the examinee's correct grasp of the torque when tightening screws of different models." However, the problem with the above technology is that there is no precise detection element, and it cannot feedback the training effect to the operator in real time. Therefore, there is an urgent need for a training table for practicing screwing screws to solve the above problems. Content of the Utility Model

[0003] In view of the above technical defects, the utility model provides a training table for practicing screwing screws to solve the problems raised in the above background technique.

[0004] To achieve the above object, the utility model provides the following technical solution: A training table for practicing screwing screws, including a control box, an operation table, and a training component. The upper part of the operation table is a tabletop. The control box is provided with a touch screen. The control box is fixedly connected to one side of the tabletop. A training component is arranged on the other side of the tabletop. A material box is arranged beside the training component. The training component is internally provided with a sensor. Below the training component, a weighing device is arranged inside the operation table. A side box and a wrench are arranged on one side of the operation table. The sensor, the weighing device, and the wrench are electrically connected to the control box. The side box and the wrench are connected by an air pipe.

[0005] Preferably, the training component includes a base, the base is detachably connected to the tabletop, the base is connected to a training plate by a long bolt, and a handle is arranged on one side of the training plate.

[0006] Preferably, the base includes a base plate, a top plate, and a supporting plate. The sensor is fixedly connected to the supporting plate. The top plate is disposed between the base plate and the supporting plate. A through hole is provided at the center position of the supporting plate. A sensor is provided on one side of the through hole. A flange platform is provided between the training plate and the supporting plate. The training plate includes a panel, an intermediate plate, and a bottom plate. The bottom plate is provided with limit posts.

[0007] Preferably, the wrench includes a handle, a rotor, and a gyroscope. A connector is provided at the end of the handle. The connector is connected to the side box through an air pipe. The gyroscope is electrically connected to the control box.

[0008] Preferably, a pneumatic pressure regulating valve is provided inside the side box. A pressure gauge is connected to the outside of the pneumatic pressure regulating valve. The pneumatic pressure regulating valve is connected to the connector through an air pipe.

[0009] Preferably, a lighting lamp is provided on the top of the control box, and an infrared sensor and a main machine switch are provided on the outside.

[0010] Preferably, the operating table is provided with a cabinet door and corner cups are provided at the bottom.

[0011] Preferably, a placement cup is provided on the outside of the operating table, and the wrench is placed in a matching manner with the placement cup.

[0012] Compared with the prior art, the beneficial effects of a training table for practicing tightening screws of the present utility model are as follows: The device has high precision: By installing a gyroscope on the screwdriver pistol and communicating with the PLC, the inclination of the drill during screw driving can be accurately measured, ensuring that the operation is within the set range and being displayed in real time on the touch screen. This greatly improves the precision of the operator in tightening screws during actual work; Real-time monitoring and feedback are achieved: The device is equipped with sensors and a weighing device, which can monitor various parameters during the operation process in real time and provide immediate feedback through the touch screen on the control box to help the operator quickly adjust and improve the operation method; The training components adopt a modular design: The training components are detachably connected to the tabletop, facilitating maintenance and replacement. The overall structure is compact and reasonable, and each component cooperates with each other, improving the overall performance and service life of the device; Easy to operate: The device is simply designed, the layout of the operating table and the control box is reasonable, and the operation process is clear, suitable for various operators to use. Especially, novices can quickly get started and master the skills of tightening screws. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a structural schematic diagram of the present utility model;

[0014] Figure 2 is a combined structural schematic diagram of the control box and the operating table;

[0015] Figure 3 It is a schematic structural diagram of a training component;

[0016] Figure 4 It is a schematic internal structure diagram of a training component;

[0017] Figure 5 It is a schematic structural diagram of a base;

[0018] Figure 6 It is a schematic structural diagram of a wrench;

[0019] Figure 7 It is a schematic internal structure diagram of a side box.

[0020] In the figure: 1 - control box, 101 - touch screen, 102 - infrared sensor, 103 - main machine switch, 2 - operating table, 201 - cabinet door, 202 - corner cup, 203 - table top, 3 - training component, 301 - base, 30101 - supporting plate, 30102 - top plate, 30103 - base plate, 30104 - through hole, 302 - training board, 30201 - bottom plate, 303 - handle, 304 - limit post, 305 - long bolt, 4 - side box, 5 - lighting lamp, 6 - material box, 7 - flange platform, 8 - sensor, 9 - wrench, 901 - handle, 902 - rotor, 903 - joint, 904 - gyroscope, 10 - pneumatic pressure regulating valve, 11 - pressure gauge, 12 - placing cup. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Please refer to the attached Figure 1-7, an embodiment provided by the present utility model: A training platform for practicing tightening screws, comprising a control box 1, an operation table 2, and a training component 3. The upper part of the operation table 2 is a tabletop 203. The control box 1 is provided with a touch screen 101, which can display various test data, directly set various training parameters, and provide a friendly operation interface. The control box 1 is fixedly connected to one side of the tabletop 203, enabling the operator to intuitively view the data and facilitating operation. A training component 3 is arranged on the other side of the tabletop 203, and a material box 6 is arranged beside the training component 3 for facilitating the placement of screws and other small accessories. The training component 3 is internally provided with a sensor 8 for monitoring various data during the training process. Below the training component 3 and inside the operation table 2, a weighing device is arranged for measuring the pressure exerted by the operator when tightening the screws, reminding the operator to operate according to requirements, providing real-time feedback on the training status, and helping the operator quickly improve skills. A side box 4 is arranged on one side of the operation table 2 for storing air supply components. The side box 4 is connected to a wrench 9 through an air pipe to provide pneumatic pressure for the wrench 9. A micro balance is installed on the wrench 9 to achieve PLC communication with the control box 1, real-time detecting the inclination of the gun drill when driving the screw, ensuring it is within the set range, and displaying relevant information on the touch screen 101. The sensor 8, the weighing device, and the wrench 9 are all electrically connected to the control box 1, and the operation process is monitored and data processed through the control system to ensure the training effect and safety.

[0023] The training component 3 includes a base 301, and the base 301 is detachably connected to the tabletop 203 for easy installation and maintenance. The base 301 is connected to a training plate 302 through a long bolt 305 to ensure stability and durability. A handle 303 is arranged on one side of the training plate 302 to facilitate the operator to move and adjust the position. The base 301 includes a base plate 30103, a top plate 30102, and a supporting plate 30101, wherein the sensor 8 is fixedly connected to the supporting plate 30101 for real-time monitoring of various data during the operation process. The top plate 30102 is arranged between the base plate 30103 and the supporting plate 30101, increasing the stability of the overall structure. A through hole 30104 is arranged at the center position of the supporting plate 30101 for installing a flange platform 7. A sensor 8 is arranged on one side of the through hole 30104 to ensure that the sensor 8 can accurately detect the applied pressure. A flange platform 7 is arranged between the training plate 302 and the supporting plate 30101 to increase the firmness of the connection. The training plate 302 includes a panel, an intermediate plate, and a bottom plate 30201. The bottom plate 30201 is provided with a limit post 304 for fixing the workpiece to ensure that it will not move during the training process and achieve the purpose of preventing misassembly when the panel is assembled.

[0024] The wrench 9 includes a handle 901, a rotor 902, and a gyroscope 904. A connector 903 is provided at the end of the handle 901. The connector 903 is connected to the side box 4 through an air pipe to provide necessary pneumatic support. The gyroscope 904 is installed on the wrench 9 and electrically connected to the control box 1. It is used to detect the inclination of the wrench during use and transmit the data to the control box 1 in real time. Through the collaborative work of the gyroscope 904 and the sensor 8, the touch screen 101 on the control box 1 can display in real time whether the inclination and the applied force of the operator during screw driving are within the set range, providing intuitive operation feedback to help the operator perform correct operation practice.

[0025] A pneumatic pressure regulating valve 10 is provided inside the side box 4. An air pressure gauge 11 is connected to the outside of the pneumatic pressure regulating valve 10 to monitor and adjust the internal air pressure to ensure a stable air pressure supply. The pneumatic pressure regulating valve 10 is connected to the connector 903 through an air pipe. The connector 903 is fixed at the end of the handle 901 of the wrench 9 to ensure that the wrench 9 obtains stable pneumatic support during operation, thereby providing a consistent torque output. At the same time, the design of the pneumatic pressure regulating valve 10 and the air pressure gauge 11 facilitates real-time observation and adjustment of the air pressure, ensuring the reliability and accuracy of the wrench 9 in different operating environments and improving the training effect.

[0026] A lighting lamp 5 is provided on the top of the control box 1 to provide sufficient working lighting for the operator. An infrared sensor 102 and a main machine switch 103 are provided on the outside of the control box 1. The infrared sensor 102 is used to detect the presence of the operator and activate relevant functions. If it detects that there is no operation at present, the main machine can be switched to the standby state to reduce power consumption. The main machine switch 103 is used to control the on / off operation of the device to ensure simple operation.

[0027] The operating table 2 is provided with a cabinet door 201, which is convenient for storing and taking tools and accessories. Corner cups 202 are provided at the bottom of the operating table 2 to ensure the stability and horizontal placement of the device. A placement cup 12 is provided on the outside of the operating table 2 for placing the wrench 9 so that it can be stored safely and stably when not in use. The placement cup 12 is designed in a matching manner with the wrench 9 to ensure that the wrench can be placed stably and is convenient to take. Through the design of these details, the device can not only effectively train the operator's skill of tightening screws, but also ensure the safety and convenience of the operation.

[0028] By installing a gyroscope 904 on the screwdriver pistol and communicating with the PLC, this training bench can accurately measure the inclination of the gun drill when driving screws, ensure that the operation is within the set range, and display it in real time on the touch screen 101. This greatly improves the accuracy of the operator when tightening screws in actual work. The training component 3 is equipped with sensors 8 and weighing devices, which can monitor various parameters during the operation in real time and provide immediate feedback through the touch screen 101 on the control box 1 to help the operator quickly adjust and improve the operation method. The training component 3 is detachably connected to the tabletop 203, facilitating maintenance and replacement. The overall structure is compact and reasonable, and each component cooperates with each other, improving the overall performance and service life of the device. The device is simply designed, the layout of the operation table 2 and the control box 1 is reasonable, and the operation process is clear, suitable for various operators, especially novices can quickly get started and master the skills of tightening screws.

[0029] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A training platform for practicing tightening screws, characterized in that: The invention comprises a control box (1), an operating table (2), and a training component (3); the upper part of the operating table (2) is a table top (203); the control box (1) is provided with a touch screen (101); the control box (1) is fixedly connected to one side of the table top (203); the other side of the table top (203) is provided with a training component (3); a material box (6) is provided on one side of the training component (3); a sensor (8) is built in the training component (3); a weighing device is provided in the operating table (2) below the training component (3); a side box (4) and a wrench (9) are provided on one side of the operating table (2); the sensor (8), the weighing device, the wrench (9) are electrically connected to the control box (1); and the side box (4) and the wrench (9) are connected via an air pipe.

2. A training platform for practicing tightening screws according to claim 1, characterized in that: The training component (3) comprises a base (301), wherein the base (301) is detachably connected to the table top (203), and the base (301) is connected to the training board (302) via a long bolt (305), and a handle (303) is provided on one side of the training board (302).

3. A training platform for practicing tightening screws according to claim 2, characterized in that: The base (301) comprises a base plate (30103), a top plate (30102), and a supporting plate (30101); the sensor (8) is fixedly connected to the supporting plate (30101); the top plate (30102) is arranged between the base plate (30103) and the supporting plate (30101); a through hole (30104) is arranged at the center of the supporting plate (30101); a sensor (8) is arranged on one side of the through hole (30104); a flange platform (7) is arranged between the training plate (302) and the supporting plate (30101); the training plate (302) comprises a panel, an intermediate plate, and a bottom plate (30201); and a limiting column (304) is arranged on the bottom plate (30201).

4. A training platform for practicing tightening screws according to claim 1, characterized in that: The wrench (9) comprises a handle (901), a rotor (902), and a gyroscope (904); a joint (903) is provided at the end of the handle (901); the joint (903) is connected to the side box (4) via an air pipe; and the gyroscope (904) is electrically connected to the control box (1).

5. A training platform for practicing tightening screws according to claim 4, characterized in that: An air pressure regulating valve (10) is arranged in the side box (4), an air pressure gauge (11) is connected to the outer side of the air pressure regulating valve (10), and the air pressure regulating valve (10) is connected to the joint (903) through an air pipe.

6. A training platform for practicing tightening screws according to claim 1, characterized in that: The top of the control box (1) is provided with an illumination lamp (5), and the outer side is provided with an infrared sensor (102) and a host switch (103).

7. A training platform for practicing tightening screws according to claim 1, characterized in that: The operating table (2) is provided with a cabinet door (201) and a corner cup (202) is provided at the bottom.

8. A training platform for practicing tightening screws according to claim 1, characterized in that: A placement cup (12) is arranged on the outside of the operating table (2), and the wrench (9) is placed in conjunction with the placement cup (12).

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