Glass paper detection system of carton packaging machine and carton packaging machine
Detecting the conveying state of cellophane through negative pressure detection solves the problem of low sensitivity and susceptibility to environmental interference in the photoelectric detection method, achieving higher detection accuracy and more convenient installation and maintenance.
Patent Information
- Application Number
- CN202421871620.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing photoelectric detection methods are not sensitive when detecting cellophane transport state, and are easily disturbed by environmental interference such as dust, resulting in poor misjudgment and detection effects, and inconvenient installation and maintenance.
The negative pressure detection method is adopted to detect the conveying state of cellophane through the negative pressure detection channel and the negative pressure detection head, and the negative pressure pipeline and adsorption port are used to realize cellophane adsorption and detection.
The detection accuracy of cellophane conveying state is improved, the error judgment rate is reduced, the detection effect is improved, and the installation and maintenance process is simplified.
Smart Images

Figure CN222921906U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of cigarette packaging equipment detection, and particularly relates to a cellophane detection system for a carton packaging machine and a carton packaging machine. Background Art
[0002] In the production process of cigarette products, the appearance quality of the finished cigarette cartons is crucial. Consumers' quality perception of a product first comes from its appearance, and neatly folded cellophane can enhance consumers' recognition of the product and the brand.
[0003] In the related art, in order to detect cellophane, carton packaging machines of models such as FOCKE408 usually adopt an optoelectronic detection method to detect whether the cellophane is offset during transportation, and accordingly determine whether the cellophane wrapped around the carton is neatly folded. However, the optoelectronic detection method has the following disadvantages: the sensitivity of the optoelectronic sensor is not high, and it is easily interfered in a dusty environment, resulting in misjudgment, poor detection effect, causing the machine to stop due to false alarm, or producing cartons with unqualified cellophane folding; the optoelectronic sensor requires a fixed installation position, and the space available for installing the optoelectronic sensor on the FOCKE408 carton packaging machine is relatively narrow, resulting in inconvenient installation and occupying the space required for repairing the packaging machine, leading to inconvenient maintenance. Utility Model Content
[0004] The purpose of the present disclosure is to provide a cellophane detection system for a carton packaging machine and a carton packaging machine including the detection system, so as to improve the detection effect of the conveying state of the cellophane.
[0005] The first aspect of the present disclosure provides a cellophane detection system for a carton packaging machine, which is characterized by including:
[0006] A cellophane conveying device configured to convey the cellophane required for packaging the cartons;
[0007] A packaging turret having a first receiving groove and a receiving surface correspondingly provided on the side of the first receiving groove along the circumferential direction of the packaging turret. The first receiving groove has a preset rotation position and is configured to receive the carton at the preset rotation position. The receiving surface is configured to receive the cellophane conveyed by the cellophane conveying device and convey the cellophane as the packaging turret rotates, so that in the state where the first receiving groove rotates to the preset rotation position, the cellophane can be wrapped around the outside of the carton received by the first receiving groove;
[0008] A negative pressure detection channel configured to be connected to a negative pressure air source, and openings of the two negative pressure detection channels are respectively opened at the edges on both axial sides of the receiving surface along the packaging turret; and
[0009] Negative pressure detection heads, two of the negative pressure detection heads are correspondingly arranged in two negative pressure detection channels, and the negative pressure detection heads are configured to detect the negative pressure of the corresponding negative pressure detection channel in a state where the first receiving groove rotates to the preset rotation position, so as to obtain the negative pressure detection information on the corresponding receiving surface, and the negative pressure detection information is used to indicate whether the side edge of the glassine paper passes through the opening positions of the two negative pressure detection channels.
[0010] According to some embodiments of the present disclosure,
[0011] A plurality of adsorption ports are formed in the receiving surface, a negative pressure pipeline is arranged inside the packaging turret, and the adsorption ports are configured to be communicated with a negative pressure air source through the negative pressure pipeline, so that the receiving surface can adsorb the glassine paper conveyed by the glassine paper conveying device thereon through the adsorption ports;
[0012] Wherein, the negative pressure detection channel is arranged in the negative pressure pipeline, and the opening of the negative pressure detection channel is the adsorption port.
[0013] According to some embodiments of the present disclosure, it further includes:
[0014] A rejection device, arranged downstream of the packaging turret along the conveying direction of the strip box, and configured to reject the strip box from its conveying path; and
[0015] A control device, signal-connected to the negative pressure detection head and the rejection device, the negative pressure detection information includes abnormal detection information indicating that the side edge of the glassine paper does not pass through the opening position of at least one of the two negative pressure detection channels, and the control device is configured to, in a state where the first receiving groove rotates to the preset rotation position, in response to the abnormal detection information, make the rejection device reject the corresponding strip box from its conveying path.
[0016] According to some embodiments of the present disclosure, it further includes:
[0017] An alarm device, configured to emit an alarm signal; and
[0018] A control device, signal-connected to the negative pressure detection head and the alarm device, the negative pressure detection information includes abnormal detection information indicating that the side edge of the glassine paper does not pass through the opening position of at least one of the two negative pressure detection channels, and the control device is configured to, in response to the negative pressure detection information obtained continuously for a preset number of times being the abnormal detection information, make the alarm device emit an alarm signal to prompt that the glassine paper is in an abnormal conveying state and / or the strip box packaging machine needs to stop.
[0019] The second aspect of the present disclosure provides a strip carton packaging machine, including the cellophane detection system described in the first aspect of the present disclosure.
[0020] The cellophane detection system of the strip carton packaging machine provided by the present disclosure detects the conveying state of the cellophane by means of negative pressure detection. Compared with the photoelectric detection method, the negative pressure detection method does not need to consider the light transmission performance of the cellophane in an environment such as dust, and the detection process is not easily interfered, which can reduce the probability of misjudgment in the detection process and improve the detection accuracy. Therefore, the strip carton packaging machine provided by the embodiments of the present disclosure can improve the detection effect of the conveying state of the cellophane. The strip carton packaging machine provided by the present disclosure has the advantages of the cellophane detection system provided by the present disclosure.
[0021] Other features and advantages of the present disclosure will become clear through the following detailed description of the exemplary embodiments of the present disclosure with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings described herein are used to provide a further understanding of the present disclosure, and constitute a part of this application. The schematic embodiments of the present disclosure and their descriptions are used to explain the present disclosure, and do not constitute an improper limitation of the present disclosure. In the drawings:
[0023] Figure 1 is a partial structural schematic diagram of the cellophane detection system of the strip carton packaging machine according to some embodiments of the present disclosure.
[0024] Figure 2 is Figure 1 a structural schematic diagram of the packaging turret in the cellophane detection system of the strip carton packaging machine shown.
[0025] Figure 3 is a schematic diagram of the detection principle of the packaging turret in the cellophane detection system of the strip carton packaging machine according to some embodiments of the present disclosure.
[0026] Figure 4 is a schematic diagram of the cellophane on the packaging turret in the cellophane detection system of the strip carton packaging machine according to some embodiments of the present disclosure being in a normal conveying state.
[0027] Figure 5 is a schematic diagram of the cellophane on the packaging turret in the cellophane detection system of the strip carton packaging machine according to some embodiments of the present disclosure being in an abnormal conveying state.
[0028] Figure 6 is a schematic diagram of the control principle of the cellophane detection system of the strip carton packaging machine according to some embodiments of the present disclosure.
[0029] In the drawings, each reference numeral represents:
[0030] 1. Cellophane conveying device; 2. Packaging turret; 21. First receiving slot; 22. Receiving surface; 23. Adsorption port; 3. Negative pressure detection head; 4. Alarm device; 5. Control device; 6. Cellophane; 7. Removal device; 8. Folding turret; 81. Second receiving slot. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present disclosure to clearly and completely describe the technical solutions in the embodiments of the present disclosure. Obviously, the described embodiments are only part of the embodiments of the present disclosure, rather than all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present disclosure and its application or use. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.
[0032] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the present disclosure. Meanwhile, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, these technologies, methods and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0033] In the description of the present disclosure, it should be understood that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present disclosure.
[0034] In the description of the present disclosure, it is necessary to understand that the orientation or positional relationship indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present disclosure; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.
[0035] refer toFigures 1 to 5 , some embodiments of the present disclosure provide a cellophane detection system for a strip carton packaging machine, including a cellophane conveying device 1, a packaging turret 2, a negative pressure detection channel, and a negative pressure detection head 3.
[0036] The cellophane conveying device 1 is configured to convey the cellophane 6 required for packaging strip cartons. The packaging turret 2 has a first receiving groove 21 and a receiving surface 22 correspondingly arranged on the side of the first receiving groove 21 along the circumferential direction of the packaging turret 2. The first receiving groove 21 has a preset rotation position and is configured to receive strip cartons at the preset rotation position. The receiving surface 22 is configured to receive the cellophane 6 conveyed by the cellophane conveying device 1 and convey the cellophane 6 as the packaging turret 2 rotates, so that in a state where the first receiving groove 21 rotates to the preset rotation position, the cellophane 6 can be wrapped around the outside of the strip carton received in the first receiving groove 21. The negative pressure detection channel is configured to be connected to a negative pressure air source, and the openings of the two negative pressure detection channels are respectively opened at the edges on both axial sides of the receiving surface 22 along the packaging turret 2. The two negative pressure detection heads 3 are correspondingly arranged in the two negative pressure detection channels. The negative pressure detection head 3 is configured to detect the negative pressure of the negative pressure detection channel where it is located in a state where the first receiving groove 21 rotates to the preset rotation position, so as to obtain the negative pressure detection information on the corresponding receiving surface 22. The negative pressure detection information is used to indicate whether the side edges of the cellophane 6 pass through the opening positions of the two negative pressure detection channels.
[0037] Optionally, referring to Figure 2 , a plurality of first receiving grooves 21 are distributed along the circumferential direction of the packaging turret 2. In a state where each first receiving groove 21 rotates to the preset rotation position, the corresponding two negative pressure detection heads 3 respectively detect the negative pressure of the negative pressure detection channels where they are located, so as to obtain the negative pressure detection information on the corresponding receiving surface 22. The receiving surface 22 can be arranged on the upstream side or the downstream side of the corresponding first receiving groove 21 along the rotation direction of the packaging turret 2.
[0038] Optionally, referring to Figure 3 , the cellophane detection system of the strip carton packaging machine further includes a folding turret 8. The folding turret 8 acts on the packaging turret 2. The folding turret 8 has a second receiving groove 81. The blank of the strip carton conveyed from the upstream process is folded and formed after passing through the folding turret 8, and the rotation movement of the folding turret 8 matches the rotation movement of the packaging turret 2. When a certain first receiving groove 21 on the packaging turret 2 rotates to the preset rotation position, the opening of the first receiving groove 21 and the opening of the second receiving groove 81 face each other, and the folded and formed strip carton can be pushed into the first receiving groove 21 under the action of a pushing mechanism. The cellophane 6 is wrapped around the outside of the strip carton as the strip carton is pushed into the first receiving groove 21. Referring to Figure 4 and Figure 5 , the principle of obtaining the negative pressure detection information on the corresponding receiving surface 22 by the negative pressure detection head 3 in the embodiments of the present disclosure is as follows.
[0039] If the opening position of a negative pressure detection channel is blocked by the cellophane 6, the cellophane 6 will block the airflow through the negative pressure detection channel, and the absolute value of the negative pressure detected by the negative pressure detection head 3 in this negative pressure detection channel will be less than a preset value; if the opening position of this negative pressure detection channel is not blocked by the cellophane, the opening of this negative pressure detection channel will be directly connected to the outside, which does not affect the airflow through the negative pressure detection channel, and the absolute value of the negative pressure detected by the negative pressure detection head 3 in this negative pressure detection channel will be greater than or equal to this preset value.
[0040] Considering that the openings of the two negative pressure detection channels are respectively arranged at the edges of the receiving surface 22 along both axial sides of the packaging turret 2, and the conveying direction of the cellophane 6 is perpendicular to the axis of the packaging turret 2, in the case of normal conveying of the cellophane 6, the positions of the two side edges perpendicular to the conveying direction respectively correspond to the opening positions of the two negative pressure detection channels. When a negative pressure detection head 3 detects that the absolute value of the negative pressure in the negative pressure detection channel where it is located is greater than or equal to this preset value, it indicates that a side edge of the cellophane 6 has passed through the opening position of the corresponding negative pressure detection channel. When a negative pressure detection head 3 detects that the absolute value of the negative pressure in the negative pressure detection channel where it is located is less than this preset value, it indicates that no side edge of the cellophane 6 has passed through the opening position of the corresponding negative pressure detection channel.
[0041] If no side edge of the cellophane 6 has passed through the opening positions of the two negative pressure detection channels, it indicates that the conveying state of the cellophane is normal, and the qualified strip cartons will be conveyed to the next process. If no side edge of the cellophane 6 has passed through the opening position of one of the two negative pressure detection channels while a side edge of the cellophane 6 has passed through the opening position of the other, it indicates that there may be a problem of cellophane position deviation. If no side edge of the cellophane 6 has passed through the opening positions of the two negative pressure detection channels, it indicates that there may be a problem of cellophane missing.
[0042] The cellophane detection system of the strip carton packaging machine provided by the embodiments of the present disclosure uses the negative pressure detection method to detect the conveying state of the cellophane. Compared with the photoelectric detection method, the negative pressure detection method does not need to consider the light transmission performance of the cellophane in environments such as dust, and the detection process is not easily interfered, which can reduce the probability of misjudgment during the detection process and improve the detection accuracy. Therefore, the cellophane detection system of the strip carton packaging machine provided by the embodiments of the present disclosure can improve the detection effect of the conveying state of the cellophane.
[0043] In some embodiments, the receiving surface 22 is provided with a plurality of adsorption ports 23, and a negative pressure pipeline is arranged inside the packaging turret 2. The adsorption ports 23 are configured to be connected to a negative pressure air source through the negative pressure pipeline, so that the receiving surface 22 can adsorb the cellophane 6 conveyed by the cellophane conveying device 1 through the adsorption ports 23. Among them, the negative pressure detection channel is arranged in the negative pressure pipeline, and the opening of the negative pressure detection channel is the adsorption port 23.
[0044] Reference Figure 4 and Figure 5 , negative pressure detection heads 3 are respectively arranged in the negative pressure pipelines corresponding to the two adsorption ports 23 for detecting the conveying state of the cellophane 6, which are represented by solid line contours, and the other adsorption ports 23 are represented by dotted line contours.
[0045] In this embodiment, the negative pressure detection channel utilizes the negative pressure pipeline required for the packaging turret 2 to convey the cellophane itself. The negative pressure detection head 3 is arranged in the negative pressure pipeline. Therefore, compared with the photoelectric detection method, the method of detecting the conveying state of the cellophane by negative pressure does not require additional installation space, and thus will not occupy the space required for maintaining the packaging machine due to the compact structure of the strip carton packaging machine itself, and this detection method will not bring additional energy consumption.
[0046] In some embodiments, reference Figure 6 , the cellophane detection system of the strip carton packaging machine further includes a rejection device 7 and a control device 5. The rejection device 7 is arranged downstream of the packaging turret 2 along the conveying direction of the strip carton, and is configured to reject the strip carton from its conveying path. The control device 5 is signal-connected to the negative pressure detection head 3 and the rejection device 7. The negative pressure detection information includes abnormal detection information indicating that the side of the cellophane 6 does not pass through at least one of the opening positions of the two negative pressure detection channels. The control device 5 is configured to, in the state where the first receiving groove 21 rotates to a preset rotation position, in response to the abnormal detection information, cause the rejection device 7 to reject the corresponding strip carton from its conveying path.
[0047] The rejection device 7 can be a push rod, a lever, etc. or other devices capable of rejecting the strip carton from its conveying path. For example, the rejection device 7 is a push rod whose moving direction is perpendicular to the conveying direction of the strip carton. In this embodiment, through the rejection device 7, the strip cartons packaged when the conveying state of the cellophane is abnormal can be promptly rejected from the conveying path, thereby reducing the risk of unqualified strip cartons flowing into the market.
[0048] In some embodiments, reference Figure 6 , the cellophane detection system of the strip carton packaging machine further includes an alarm device 4 and a control device 5. The alarm device 4 is configured to emit an alarm signal. The control device 5 is signal-connected to the negative pressure detection head 3 and the alarm device 4. The negative pressure detection information includes abnormal detection information indicating that the side of the cellophane 6 does not pass through at least one of the opening positions of the two negative pressure detection channels. The control device 5 is configured to, in response to the negative pressure detection information obtained continuously for a preset number of times being all abnormal detection information, cause the alarm device 4 to emit an alarm signal to prompt that the cellophane 6 is in an abnormal conveying state and / or the strip carton packaging machine needs to stop.
[0049] In this embodiment, the preset number of times can be determined according to the operating parameters of the strip carton packing machine. For example, it can be set to two, three, four, five, etc. When the negative pressure detection information obtained for the consecutive preset number of times is all abnormal detection information, it indicates that the conveying state of the glassine paper has been abnormal for a relatively long time continuously. At this time, the alarm device 4 can timely remind the operator to pay attention to the conveying situation of the glassine paper or directly take measures to stop the machine by sending out corresponding alarm signals, thereby avoiding the generation of more unqualified strip cartons for packaging.
[0050] The alarm signal can be a sound signal and / or a light signal. Optionally, the alarm device 4 is integrated on the human-machine interface. The human-machine interface is configured to display the alarm signal.
[0051] Optionally, in some embodiments, the glassine paper detection system of the strip carton packing machine includes a combination of the rejection device 7, the alarm device 4, and the control device 5 mentioned above.
[0052] Some embodiments of the present disclosure also provide a strip carton packing machine, including the aforementioned glassine paper detection system.
[0053] The strip carton packing machine provided by the embodiments of the present disclosure has the advantages of the aforementioned glassine paper detection system.
[0054] In some embodiments, the control device described above can be implemented as a general-purpose processor, a programmable logic controller (PLC for short), a digital signal processor (DSP for short), an application specific integrated circuit (ASIC for short), a field-programmable gate array (FPGA for short), or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, or any suitable combination thereof for performing the functions described in the present disclosure.
[0055] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure and not to limit them; although the present disclosure has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: still modifications can be made to the specific implementation manners of the present disclosure or equivalent replacements can be made to some technical features, and they should all be covered within the scope of the technical solutions claimed by the present disclosure.
Claims
1. A cellophane detection system for a strip box packaging machine, characterized in that: include: A cellophane conveying device (1) configured to convey cellophane (6) required for packaging strip boxes; A packaging turret (2), the packaging turret (2) comprising a first receiving groove (21) and a receiving surface (22) arranged on the side of the first receiving groove (21) along the circumference of the packaging turret (2), the first receiving groove (21) having a preset rotation position and being configured to receive the strip box at the preset rotation position, the receiving surface (22) being configured to receive the glass paper (6) conveyed by the glass paper conveying device (1) and convey the glass paper (6) as the packaging turret (2) rotates, so that when the first receiving groove (21) is rotated to the preset rotation position, the glass paper (6) can be wrapped around the outside of the strip box received by the first receiving groove (21); A negative pressure detection channel is configured to be connected to a negative pressure gas source, and the openings of the two negative pressure detection channels are respectively opened at the edges of the receiving surface (22) on both sides of the axial direction of the packaging turret (2); and A negative pressure detection head (3), two of the negative pressure detection heads (3) being arranged correspondingly at the two negative pressure detection channels, the negative pressure detection head (3) being configured to detect the negative pressure of the negative pressure detection channel in which it is located when the first receiving groove (21) is rotated to the preset rotation position, so as to obtain negative pressure detection information on the corresponding receiving surface (22), the negative pressure detection information being used to indicate whether the side edge of the cellophane (6) passes through the opening position of the two negative pressure detection channels.
2. The cellophane detection system according to claim 1, characterized in that: The receiving surface (22) is provided with a plurality of suction ports (23); a negative pressure pipeline is provided inside the packaging turret (2); the suction ports (23) are configured to be connected to a negative pressure gas source through the negative pressure pipeline, so that the receiving surface (22) can suction the cellophane (6) conveyed by the cellophane conveying device (1) thereon through the suction ports (23); Wherein, the negative pressure detection channel is arranged in the negative pressure pipeline, and the opening of the negative pressure detection channel is the adsorption port (23).
3. The cellophane detection system according to claim 1 or 2, characterized in that: Also includes: A rejection device (7), arranged downstream of the packaging turret (2) along the conveying direction of the strip boxes, and configured to reject the strip boxes from its conveying path; and A control device (5) is connected to the negative pressure detection head (3) and the rejection device (7) by signal, the negative pressure detection information includes abnormal detection information indicating that the side edge of the glass paper (6) does not pass through the opening position of at least one of the two negative pressure detection channels, and the control device (5) is configured to cause the rejection device (7) to reject the corresponding box from its conveying path in response to the abnormal detection information when the first receiving slot (21) is rotated to the preset rotation position.
4. The cellophane detection system according to claim 1 or 2, characterized in that: Also includes: an alarm device (4) configured to emit an alarm signal; and A control device (5) is connected to the negative pressure detection head (3) and the alarm device (4) by signal, the negative pressure detection information includes abnormal detection information indicating that the side edge of the cellophane (6) does not pass through the opening position of at least one of the two negative pressure detection channels, and the control device (5) is configured to cause the alarm device (4) to send an alarm signal in response to the negative pressure detection information obtained for a preset number of consecutive times being the abnormal detection information, so as to prompt that the cellophane (6) is in an abnormal conveying state and / or the strip box packaging machine needs to be stopped.
5. A strip box packaging machine, characterized in that: The invention comprises a cellophane detection system according to any one of claims 1 to 4.