Ultrahigh-strength steel rope pressing rigging
By using roll- compacted inner and outer strands and high-strength material layers in the wire rope pressing rigging, the tensile strength and durability of the wire rope are enhanced, and a fixing component with multiple locking mechanisms is designed, which solves the problems of unsolid fixation and poor applicability of the wire rope ends in existing rigging, and achieves higher safety, reliability and applicability.
Patent Information
- Application Number
- CN202421749424.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The end fixing sleeve of existing wire rope pressed rigging is not tight enough, which is easy to fall off, and the fixed rigging is poorly applicable, making it difficult to apply to items of special shapes or specific lifting requirements.
The inner and outer strands formed by rolling are used to compact the molded inner strands and a high-strength material layer is installed on the outside of the outer strands to enhance the tensile strength and durability of the wire rope. At the same time, a fixing assembly containing multiple locking mechanisms is designed to ensure that the ends of the wire rope are secured and adjustable to suit items of different shapes and weights.
It significantly improves the tensile strength and durability of the wire rope, prevents breakdown, enhances the safety and reliability of use, and expands the scope of application of rigging, which can meet the lifting needs of items of special shapes and specific lifting requirements.
Smart Images
Figure CN222923517U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire rope pressed rigging, in particular to an ultra-high strength wire rope pressed rigging. Background Technique
[0002] The pressed rigging is usually a device made of wire rope and fixed sleeve through pressing process, which has the characteristics of high strength, light self-weight, stable operation, and not easy to break suddenly as a whole. Therefore, it has been widely used in industries such as iron and steel, chemical industry, transportation, port, and construction. Its advantages of being small, light, easy to use, and easy to store make it very popular in actual operation.
[0003] However, there are some deficiencies in the wire rope end fixed sleeves used in the current market. First of all, the tensile strength of the wire rope is insufficient. Secondly, the end fixed sleeve is not tight enough, which is easy to cause the wire rope to break off when stressed, thus affecting the safety and reliability of use. Thirdly, the existing fixed riggings can usually only be used to lift heavy objects with similar shapes and weights, and have poor applicability to some special-shaped or items with specific lifting requirements. Therefore, it is necessary to provide an ultra-high strength wire rope pressed rigging with a better fixed structure and enhanced tensile strength. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides an ultra-high strength wire rope pressed rigging, which solves the problems that the wire rope end fixed sleeves of some wire rope pressed riggings in the prior art are not tight enough and easy to break off, and the existing fixed riggings can only be used to lift heavy objects with similar shapes and weights and have poor applicability to special-shaped or items with specific lifting requirements.
[0005] An ultra-high strength wire rope pressed rigging includes a wire rope and a fixing component. The wire rope includes an inner layer strand formed by roll compaction, a predetermined number of outer layer strands formed by roll compaction, and a predetermined number of high-strength material layers arranged outside the outer layer strands. Sleeves are sleeved at both ends of the wire rope, and fixing sleeves are arranged on the outer sides of both ends. The fixing component is buckled on the outside of the sleeve. The fixing component includes a first fixing piece, a second fixing piece symmetric to the first fixing piece, and two nuts. Two semi-circular through holes are arranged in the middle of the first fixing piece and the second fixing piece. A first transverse tooth group, a vertical tooth group, and a second transverse tooth group are arranged on the side wall of the semi-circular through hole in sequence from top to bottom. Both ends of the first fixing piece and the second fixing piece are set as semi-circular platform structures with the diameter gradually increasing from the end to the center. External threads are arranged on the outside of the semi-circular platform structure. The inside of the nut is set as a conical thread. When the fixing component is installed, the nut is screwed onto the outside of both ends of the first fixing piece and the second fixing piece.
[0006] Preferably, both the first transverse tooth group and the second transverse tooth group include multiple rows of transverse racks arranged in parallel, and a plurality of protrusions are provided in the length direction of the transverse racks.
[0007] Preferably, an anti-slip pad is provided between the two transverse racks.
[0008] Preferably, the vertical tooth group includes a plurality of vertical racks arranged in an X shape, and a plurality of protrusions are provided on the vertical tooth group.
[0009] Preferably, the fixing sleeve includes a fixing sleeve body with a through accommodation through hole provided in the middle. Four fixing columns are evenly distributed on the outer periphery of the fixing sleeve body. The fixing columns are provided with threaded holes extending from the side far away from the fixing sleeve body inward to the inner side of the fixing sleeve body. An abutting screw is inserted into the threaded hole, and an anti-slip rubber pad is provided at the end of the abutting screw.
[0010] Preferably, the high-strength material layer includes a corrosion-resistant layer, a high-strength fiber layer, a flexible material layer, and a wear-resistant layer arranged in sequence from the inside to the outside.
[0011] Preferably, the first fixing member is matched with the external threads provided at the ends of the second fixing member.
[0012] Preferably, the diameter of the semi-circular through hole is less than or equal to the diameter of the steel wire rope.
[0013] Preferably, galvanized layers are provided on both the outer layer strands and the inner layer strands.
[0014] Compared with the prior art, the present utility model has the following beneficial effects:
[0015] The present utility model provides a pressing rigging for ultra-high strength steel ropes, which comprises a steel wire rope and a fixing assembly. The steel wire rope consists of an inner layer of strands and an outer layer of strands formed by rolling and compaction, as well as a high-strength material layer disposed outside the outer layer of strands, significantly enhancing the tensile strength and durability of the steel wire rope and reducing the risk of fracture caused by tensile force. Fixing sleeves are provided on the outer sides of the two ends of the steel wire rope, ensuring that the ends of the steel wire rope are more tightly fixed, preventing the phenomenon of breakaway under stress, and improving the safety and reliability of use. The fixing assembly includes a first fixing member and a second fixing member, which provide a multiple locking mechanism through the semi-circular through-hole in the middle and the first transverse tooth group, vertical tooth group and second transverse tooth group on its side wall, effectively preventing sliding and loosening and ensuring the stability of the installation of the fixing assembly. The two ends of the first fixing member and the second fixing member are designed as semi-circular platform structures, and external threads are provided on the outside. Matching with the conical threads inside the nut, when installing, by screwing in the nut, the fixing assembly can be quickly and firmly fixed outside the collar. In addition, when it is necessary to change the position of the locking sleeve, only the fixing assembly needs to be adjusted, so that this rigging is not only applicable to heavy objects with regular shapes and weights, but also can meet the lifting requirements of some items with special shapes and specific lifting requirements, significantly improving the applicable range and flexibility of use of the rigging. Therefore, the pressing rigging for ultra-high strength steel ropes of the present utility model significantly improves the strength, stability and applicability of the steel rope pressing rigging, meeting various requirements in practical applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural view of the pressing rigging for ultra-high strength steel ropes described in the present utility model;
[0017] Figure 2 is a top view structural view of the fixing assembly described in the present utility model;
[0018] Figure 3 is a partial three-dimensional structural view of the semi-circular through-hole described in the present utility model;
[0019] Figure 4 is a structural view of the fixing sleeve described in the present utility model.
[0020] Wherein:
[0021] 10 - steel wire rope, 20 - fixing assembly, 30 - collar, 40 - fixing sleeve, 21 - first fixing member, 22 - second fixing member, 23 - nut, 24 - semi-circular through-hole, 25 - first transverse tooth group, 26 - vertical tooth group, 27 - second transverse tooth group, 28 - semi-circular platform structure, 41 - fixing sleeve main body, 42 - fixing column, 43 - abutting screw. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The embodiments described below are only a part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.
[0023] Referring to Figures 1 to 4 , this embodiment provides a pressing rigging for ultra-high strength steel ropes, which includes a steel wire rope 10 and a fixing assembly 20. The steel wire rope 10 includes an inner layer strand formed by roll compaction, a predetermined number of outer layer strands formed by roll compaction, and a predetermined number of high-strength material layers arranged outside the outer layer strands. Sleeve rings 30 are sleeved on both ends of the steel wire rope 10, and fixing sleeves 40 are arranged on the outer sides of the two ends; the fixing assembly 20 is buckled outside the sleeve ring 30. The fixing assembly 20 includes a first fixing member 21, a second fixing member 22 symmetric to the first fixing member 21, and two nuts 23. Two semi-circular through holes 24 are arranged in the middle of the first fixing member 21 and the second fixing member 22. A first transverse tooth group 25, a vertical tooth group 26, and a second transverse tooth group 27 are sequentially arranged along the side wall of the semi-circular through hole 24 from top to bottom. Both ends of the first fixing member 21 and the second fixing member 22 are set as semi-circular platform structures 28 with diameters gradually increasing towards the center at the ends. External threads are arranged on the outer sides of the semi-circular platform structures 28. The inner part of the nut 23 is set as a conical thread. When the fixing assembly 20 is installed, the nut 23 is screwed onto the outer sides of the two ends of the first fixing member 21 and the second fixing member 22.
[0024] Referring to Figure 3 , preferably, both the first transverse tooth group 25 and the second transverse tooth group 27 include multiple rows of parallel transverse racks, and a plurality of protrusions are arranged in the length direction of the transverse racks. This enables the fixing assembly 20 to provide stronger transverse biting force and stability during the fixing process of the steel wire rope 10. The multiple rows of parallel transverse racks increase the contact area and friction force, effectively preventing the fixing member from sliding or loosening under stress, and ensuring the tight fixing of the end of the steel wire rope 10. The plurality of protrusions arranged on the transverse racks further enhance the grasping force of the fixing assembly 20, enabling the fixing assembly 20 to be more firmly buckled outside the sleeve ring 30, improving the safety and reliability of the entire rigging. Preferably, an anti-slip pad is arranged between the two transverse racks. This further increases the friction force between the fixing assembly 20 and the lock sleeve.
[0025] Referring to Figure 3, preferably, the vertical tooth group 26 includes a plurality of vertical racks arranged in an X shape, and a plurality of protrusions are provided on the vertical tooth group 26. The design of the X-shaped vertical racks increases the contact area and friction between the fixing component 20 and the lasso, making the grip of the fixing component 20 on the steel wire rope 10 more firm. Moreover, the X-shaped structure can evenly disperse the force in multiple directions, improving the tensile strength of the fixing component 20, reducing the stress concentration phenomenon, and effectively preventing the fixing component 20 from sliding or loosening under stress. In addition, the cooperation between the vertical tooth group 26 and the horizontal tooth group further enhances the biting force of the fixing component 20, ensuring the stability and safety of the steel wire rope 10 in a high-strength working environment.
[0026] Refer to Figure 4 , preferably, the fixing sleeve 40 includes a fixing sleeve main body 41 with a through accommodation through hole provided in the middle. Four fixing columns 42 are evenly distributed on the outer periphery of the fixing sleeve main body 41. The fixing columns 42 are provided with threaded holes extending from the side far from the fixing sleeve main body 41 to the inner side of the fixing sleeve main body 41. A counteracting screw 43 is inserted into the threaded hole, and an anti-slip rubber pad is provided at the end of the counteracting screw 43. When the fixing sleeve 40 of the present application is used, the steel wire rope 10 is passed through the through accommodation through hole of the fixing sleeve main body 41, and then the counteracting screw 43 is rotated. The counteracting screw 43 moves inward, and the anti-slip rubber pad at the end of the counteracting screw 43 contacts the steel wire rope 10 until the counteracting screw 43 can no longer be rotated, and the end of the steel wire rope 10 is locked by the fixing sleeve 40. It also prevents the end of the lasso from slipping out of the fixing component 20.
[0027] Preferably, the high-strength material layer includes a corrosion-resistant layer, a high-strength fiber layer, a flexible material layer, and a wear-resistant layer arranged in sequence from the inside to the outside. The corrosion-resistant layer effectively protects the steel wire rope 10 from the corrosion effect in the environment, extends its service life and improves its durability. Secondly, the high-strength fiber layer enhances the overall strength and tensile performance of the steel wire rope 10, making it more suitable for use under high load and complex working conditions. The flexible material layer helps to reduce vibration and noise, improving the comfort and safety of use. Finally, the wear-resistant layer protects the surface of the steel wire rope 10 from wear, especially avoiding damage caused by friction during long-term use, thereby further extending the life and stability of the steel wire rope 10. Therefore, the design of the high-strength material layer strengthens the performance of the ultra-high-strength steel wire rope pressing rigging, making it perform excellently in complex engineering environments and meeting the requirements of various industrial applications with high strength. It should be noted that in the present application, the corrosion-resistant layer is a thermoplastic polyester composite corrosion-resistant layer; the high-strength fiber layer is a polyester fiber or ultra-high molecular weight polyethylene fiber; the flexible material layer is a polyurethane flexible material layer; the wear-resistant layer is a resin material wear-resistant layer.
[0028] Refer to Figure 2, preferably, the first fixing member 21 matches the external thread provided at the end of the second fixing member 22, facilitating the screwing in of the nut 23. Preferably, the diameter of the semi-circular through hole 24 is less than or equal to the diameter of the wire rope 10, ensuring the tight combination of the fixing assembly 20 and the wire rope 10, thereby enhancing the safety during use. Preferably, galvanized layers are provided on both the outer strands and the outer side of the inner strands. The galvanized layer can effectively prevent the wire rope 10 from being corroded by the atmosphere, moisture, and chemical substances during use. Especially in a humid or chemically corrosive environment, the galvanized layer can extend the service life of the wire rope 10, reduce the rust and corrosion damage on the surface of the rope, and maintain the integrity and strength of its structure.
[0029] It should be noted that when installing the fixing assembly 20 of the present application, the wire ropes 10 at both ends of the collar 30 of the wire rope 10 are buckled into the corresponding semi-circular through holes 24 between the first fixing member 21 and the second fixing member 22. The first fixing member 21 and the second fixing member 22 cooperate to form two circular through holes. Then, the semi-cone structures 28 on both sides are combined to form a cone structure. After that, the nut 23 with a conical thread is screwed in, and the fixing assembly 20 is installed into the lasso. It should be noted that the design of the conical thread allows the fixing assembly 20 to have a greater tolerance for the diameter of the wire rope 10. Even if the diameter of the wire rope 10 is slightly larger than the diameter of the circular through hole, the safety fixing can still be ensured by adjusting and tightening the nut 23. This design can adapt to wire ropes 10 of different diameters. Secondly, the method of using a cone structure and a nut 23 with a conical thread provides stronger locking force and stability, which can effectively prevent the fixing assembly 20 from loosening or sliding during use, ensuring a durable and safe fixing under various stress and environmental conditions. Thirdly, when the nut 23 with a conical thread is screwed with the matching cone structure, due to the change in the thread diameter, an axial component force will be generated, which helps to enhance the self-locking performance of the thread connection and makes the connection more stable. In addition, the design of the conical thread also helps to disperse stress, reduce the stress concentration in the thread part, and thus improve the fatigue life of the thread connection. Of course, it can also simplify the installation process and reduce the installation time.
[0030] The utility model provides a pressed sling made of ultra-high strength steel rope, which comprises a steel wire rope 10 and a fixing component 20. The steel wire rope 10 is composed of an inner layer strand and an outer layer strand formed by roll compaction, and a high-strength material layer arranged outside the outer layer strand, which significantly enhances the tensile strength and durability of the steel wire rope 10 and reduces the fracture risk caused by tensile force. Fixing sleeves 40 are arranged on the outer sides of the two ends of the steel wire rope 10, ensuring that the ends of the steel wire rope 10 are fixed more tightly, preventing the phenomenon of break-off under stress, and improving the safety and reliability of use. The first fixing piece 21 and the second fixing piece 22 included in the fixing component 20 provide a multiple locking mechanism through the semi-circular through hole 24 in the middle and the first transverse tooth group 25, vertical tooth group 26 and second transverse tooth group 27 on the side wall thereof, effectively preventing sliding and loosening and ensuring the stability of the installation of the fixing component 20. The two ends of the first fixing piece 21 and the second fixing piece 22 are designed as frustum of a cone structures 28, and external threads are arranged on the outside. Matching with the conical threads inside the nut 23, during installation, by screwing in the nut 23, the fixing component 20 can be quickly and firmly fixed on the outside of the collar 30. In addition, when the position of the locking sleeve needs to be changed, only the fixing component 20 needs to be adjusted, so that the sling is not only applicable to heavy objects with conventional shapes and weights, but also can meet the lifting requirements of some objects with special shapes and specific lifting requirements, significantly improving the applicable range and use flexibility of the sling. Therefore, the pressed sling made of ultra-high strength steel rope of the utility model significantly improves the strength, stability and applicability of the steel rope pressed sling, meeting various requirements in practical applications.
[0031] The above-disclosed are only several preferred embodiments of the present utility model, and of course, the scope of rights of the present utility model cannot be limited thereby. Therefore, equivalent changes made according to the scope of the patent application of the present utility model still fall within the scope covered by the present utility model.
Claims
1. An ultra-high strength steel rope pressing rigging, characterized in that: It contains: A steel wire rope, comprising an inner layer strand formed by roller compaction, a predetermined number of outer layer strands formed by roller compaction, and a predetermined number of high-strength material layers arranged outside the outer layer strands, a ring is sleeved at both ends of the steel wire rope, and a fixing sleeve is arranged outside the end of both ends; A fixing component is snap-fitted and arranged on the outside of the collar, and the fixing component includes a first fixing piece, a second fixing piece symmetrical to the first fixing piece, and two nuts. Two semicircular through holes are arranged in the middle of the first fixing piece and the second fixing piece, and a first horizontal tooth group, a vertical tooth group and a second horizontal tooth group are arranged in sequence along the side wall of the semicircular through hole from top to bottom. Both ends of the first fixing piece and the second fixing piece are arranged as semi-conical structures whose diameters gradually increase toward the center, and the outer side of the semi-conical structure is arranged with an external thread, and the inside of the nut is arranged as a truncated cone thread. When the fixing component is installed, the nut is screwed into the outer side of the two ends of the first fixing piece and the second fixing piece.
2. The ultra-high strength steel rope pressed rigging according to claim 1, characterized in that: The first transverse tooth set and the second transverse tooth set both include a plurality of rows of transverse tooth bars arranged in parallel, and a plurality of protrusions are arranged in the length direction of the transverse tooth bars.
3. The ultra-high strength steel rope pressed rigging according to claim 2, characterized in that: An anti-skid pad is arranged between the two transverse racks.
4. The ultra-high strength steel rope pressed rigging according to claim 1, characterized in that: The vertical tooth set includes a plurality of vertical racks arranged in an X shape, and a plurality of protrusions are arranged on the vertical tooth set.
5. The ultra-high strength steel rope pressed rigging according to claim 1, characterized in that: The fixing sleeve comprises a fixing sleeve main body with a through hole in the middle, four fixing columns are evenly distributed on the periphery of the fixing sleeve main body, and threaded holes are provided on the fixing columns extending from a side away from the fixing sleeve main body to the inner side of the fixing sleeve main body, an abutment screw is inserted into the threaded hole, and an anti-slip rubber pad is provided on the end of the abutment screw.
6. The ultra-high strength steel rope pressed rigging according to claim 1, characterized in that: The high-strength material layer comprises a corrosion-resistant layer, a high-strength fiber layer, a flexible material layer and a wear-resistant layer which are arranged in sequence from the inside to the outside.
7. The ultra-high strength steel rope pressed rigging according to claim 1, characterized in that: The first fixing member and the second fixing member are provided with external threads at the ends thereof matching each other.
8. The ultra-high strength steel rope pressed rigging according to claim 1, characterized in that: The diameter of the semicircular through hole is less than or equal to the diameter of the steel wire rope.
9. The ultra-high strength steel rope pressed rigging according to claim 1, characterized in that: The outer sides of the outer strands and the inner strands are both provided with a galvanized layer.