Switch aging jig

By designing a switch aging fixture, the transmission rod driven by a servo motor and infrared counter can be used to automatically detect and record the number of switch aging times, which solves the problem of difficult to effectively detect the switch aging rate in the prior art, and improves the efficiency of fault detection and processing.

CN222926830UActive Publication Date: 2025-05-30SHENZHEN YAMAMOTO ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421287371.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-05-30
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The prior art is difficult to effectively detect the aging rate of switch parts of switches, resulting in the inability to detect and record in time when equipment aging and failure.

Method used

A switch aging fixture is designed, and the first straight rod and the second straight rod are driven by a servo motor to reciprocate, turn on and off the switch of the switch, and use infrared counter and PLC controller to automatically count and record the number of aging of the switch, and display it on the display screen.

Benefits of technology

It realizes accurate detection and recording of the number of aging times used by switch switches, and improves the timely detection and handling of equipment aging faults.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222926830U_ABST
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Abstract

The utility model relates to the technical field of switch testing, and discloses a switch aging jig which comprises a jig frame, a switch body is placed on the other side of the upper end of the jig frame, a support is welded to one side of the jig frame, and a servo motor is fixedly installed on the rear side of the support. According to the technical scheme, the fixing block on the transmission rod can intermittently push the first straight rod and the second straight rod, the first straight rod and the second straight rod are further made to turn on and turn off the switch in a reciprocating mode, and therefore the number of times of use aging of the switch is detected, and the switch can be conveniently turned off in the leftward moving process of the second straight rod every time. When the switch passes through the second straight rod, the baffle on the second straight rod is separated from the infrared correlation counter, counting is carried out once each time, then a signal is transmitted to the PLC through the infrared correlation counter, and the PLC transmits the data to the display screen, so that the detection times of the switch are displayed on the display screen. And a worker can conveniently record the aging times of the switch of the switch main body.
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Description

Technical Field

[0001] The utility model relates to the technical field of switch testing, in particular to a switch aging fixture. Background Technique

[0002] With the advancement of the information and digital age, switches are widely used in various communication devices. The market demand for switches has been increasing year by year. At the same time, the quality requirements for switches are also getting higher and higher, especially in the case of multiple ports, high-power loads, and long-term high-temperature environments, the quality requirements are even higher. Once the device is installed, if the switch has an aging failure, it will cause the device to malfunction, and the function of device operation and supervision will be lost. Therefore, from the perspective of the overall quality and performance of the product, the aging test of the switch becomes increasingly important.

[0003] After retrieval, the publication number is (CN207460210U), which discloses a switch aging fixture, including: a signal receiving circuit for receiving the input signal of the switch to be tested, a signal separation circuit for separating the input signal of the switch to be tested into a voltage signal and an Ethernet signal, a switch for establishing communication with the switch to be tested based on the Ethernet signal, a power conversion circuit for adjusting the power of the voltage signal, and a load circuit for receiving the adjusted voltage signal.

[0004] When implementing this technical solution, at least the following defects still exist: Although this utility model can test the performance of the switch, the switch components are often used, and it is urgent to detect the aging rate of the switch. Therefore, we propose a switch aging fixture. Content of the Utility Model

[0005] The purpose of the utility model is to provide a switch aging fixture to solve the problems raised in the background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A switch aging fixture, including a fixture frame, on the other side of the upper end of the fixture frame, a switch main body is placed, on one side of the fixture frame, a bracket is welded, a servo motor is fixedly installed at the rear of the bracket, a transmission rod is installed at the output end of the servo motor, a fixing block is detachably installed in the middle of the transmission rod, a first straight rod and a second straight rod are movably installed on one side of the upper end of the fixture frame, a baffle is fixedly installed at the upper end of the second straight rod, and an infrared pair-counter is detachably installed at one side of the upper end of the fixture frame.

[0007] By adopting the above technical solution, the fixed block on the transmission rod can intermittently push the first straight rod and the second straight rod, further enabling the first straight rod and the second straight rod to reciprocally open and close the switch, thereby detecting the aging times of the switch. Also, during each leftward movement of the second straight rod, the baffle on the second straight rod will separate from the infrared pair-counter. Each time it passes through, it is counted once. Then, the infrared pair-counter transmits the signal to the PLC controller, and the PLC controller transmits the data to the display screen, thereby displaying the detection times of the switch on the display screen, facilitating the staff to record the aging times of the switch of the switchboard main body.

[0008] Optionally, springs are sleeved on the outer sidewalls of the first straight rod and the second straight rod, and the other ends of the springs are fixedly connected to the jig frame.

[0009] By adopting the above technical solution, it is convenient to set the springs, so that the first straight rod and the second straight rod can be rebounded and reset.

[0010] Optionally, the infrared pair-counter is arranged on both sides of the baffle, and a PLC controller and a display screen are arranged on one side of the infrared pair-counter.

[0011] By adopting the above technical solution, it is convenient to block the infrared rays of the infrared pair-counter, facilitating automatic counting.

[0012] Optionally, the length of the first straight rod is the same as that of the second straight rod.

[0013] By adopting the above technical solution, it is convenient to ensure the intermittent movement effect of the first straight rod and the second straight rod, so that the switch can be reciprocally opened or closed.

[0014] Optionally, the fixed block is arranged on one side of the first straight rod and the second straight rod, and the fixed block corresponds to the first straight rod and the second straight rod.

[0015] By adopting the above technical solution, it is convenient to set the fixed block, so that the first straight rod and the second straight rod can be intermittently pushed.

[0016] Optionally, the signal output end of the infrared pair-counter is connected to the signal input end of the PLC controller, and the signal output end of the PLC controller is connected to the signal input end of the display screen.

[0017] By adopting the above technical solution, it is convenient to display the aging times of the switch during the test process, facilitating the staff to record.

[0018] Compared with the prior art, the beneficial effects of the technical solution of this application are as follows:

[0019] The technical solution of this application, through the fixture rack, switch body, transmission rod, first straight rod, baffle, infrared pair-counter and display screen, can not only make the fixed block on the transmission rod intermittently push the first straight rod and the second straight rod, further make the first straight rod and the second straight rod reciprocally open and close the switch, so as to detect the aging times of the switch, but also when the second straight rod moves leftward each time, the baffle on the second straight rod will separate from the infrared pair-counter, count once every time it passes through, and then the infrared pair-counter transmits the signal to the PLC controller, and the PLC controller transmits the data to the display screen, so as to display the detection times of the switch on the display screen, facilitating the staff to record the aging times of the switch of the switch body. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] By reading the following detailed description of the non-restrictive embodiments with reference to the accompanying drawings, other features, objects and advantages of the present utility model will become more apparent:

[0021] Figure 1 It is a schematic diagram of the overall structure of an aging fixture for a switch of the present utility model;

[0022] Figure 2 It is a schematic side view structure diagram of the servo motor of an aging fixture for a switch of the present utility model.

[0023] In the figure: 1, fixture rack; 11, switch body; 12, bracket; 13, servo motor; 14, transmission rod; 15, fixed block; 2, first straight rod; 21, second straight rod; 22, spring; 23, baffle; 3, infrared pair-counter; 4, PLC controller; 5, display screen. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Please refer to Figure 1-2, the present utility model provides a technical solution: a switch aging fixture, which includes a fixture frame 1. On the other side of the upper end of the fixture frame 1, a switch main body 11 is placed. On one side of the fixture frame 1, a bracket 12 is welded. At the rear side of the bracket 12, a servo motor 13 is fixedly installed. At the output end of the servo motor 13, a transmission rod 14 is installed. In the middle of the transmission rod 14, a fixed block 15 is detachably installed. On one side of the upper end of the fixture frame 1, a first straight rod 2 and a second straight rod 21 are movably installed. At the upper end of the second straight rod 21, a baffle 23 is fixedly installed. On one side of the upper end of the fixture frame 1, an infrared pair counter 3 is detachably installed. The length of the first straight rod 2 is the same as that of the second straight rod 21, which is convenient for ensuring the intermittent movement effect of the first straight rod 2 and the second straight rod 21, so that the switch can be opened or closed reciprocally. The fixed block 15 is arranged on one side of the first straight rod 2 and the second straight rod 21, and the fixed block 15 corresponds to the first straight rod 2 and the second straight rod 21, which is convenient for intermittently pushing the first straight rod 2 and the second straight rod 21 through the setting of the fixed block 15. The signal output end of the infrared pair counter 3 is connected to the signal input end of the PLC controller 4, and the signal output end of the PLC controller 4 is connected to the signal input end of the display screen 5, which is convenient for displaying the aging times of the switch during the test, so as to facilitate the staff to record.

[0025] On the outer side walls of both the first straight rod 2 and the second straight rod 21, a spring 22 is sleeved, and the other end of the spring 22 is fixedly connected to the fixture frame 1, which is convenient for driving the first straight rod 2 and the second straight rod 21 to rebound and reset through the setting of the spring 22.

[0026] The infrared pair counter 3 is arranged on both sides of the baffle 23, and on one side of the infrared pair counter 3, a PLC controller 4 and a display screen 5 are arranged, which is convenient for blocking the infrared rays of the infrared pair counter 3 and facilitating automatic counting.

[0027] During use, first place the switch main body 11 to be detected on the fixture frame 1, and then turn on the servo motor 13. The servo motor 13 drives the transmission rod 14 to rotate reciprocally by 60 degrees, so that the fixed block 15 on the transmission rod 14 intermittently pushes the first straight rod 2 and the second straight rod 21, further enabling the first straight rod 2 and the second straight rod 21 to reciprocally open and close the switch, thereby detecting the aging times of the switch during use. At the same time, every time the second straight rod 21 moves to the left, the baffle 23 on the second straight rod 21 will separate from the infrared pair counter 3. Each time it passes through, it is counted once. Then, the signal is transmitted to the PLC controller 4 through the infrared pair counter 3, and the PLC controller 4 transmits the data to the display screen 5, so as to display the detection times of the switch on the display screen 5, facilitating the staff to record the aging times of the switch of the switch main body 11.

Claims

1. A switch aging jig, comprising a jig frame (1), characterized in that: A switch body (11) is placed on the other side of the upper end of the jig frame (1); a bracket (12) is welded to one side of the jig frame (1); a servo motor (13) is fixedly mounted on the rear side of the bracket (12); a transmission rod (14) is mounted on the output end of the servo motor (13); a fixing block (15) is detachably mounted in the middle of the transmission rod (14); a first straight rod (2) and a second straight rod (21) are movably mounted on one side of the upper end of the jig frame (1); a baffle (23) is fixedly mounted on the upper end of the second straight rod (21); and an infrared counter (3) is detachably mounted on the upper end of one side of the jig frame (1).

2. A switch aging fixture according to claim 1, characterized in that: The outer side walls of the first straight rod (2) and the second straight rod (21) are both sleeved with a spring (22), and the other end of the spring (22) is fixedly connected to the fixture frame (1).

3. The switch aging fixture according to claim 1, characterized in that: The infrared radiation counter (3) is arranged on both sides of the baffle (23), and a PLC controller (4) and a display screen (5) are arranged on one side of the infrared radiation counter (3).

4. The switch aging fixture according to claim 1, characterized in that: The length of the first straight rod (2) is the same as the length of the second straight rod (21).

5. The switch aging fixture according to claim 1, characterized in that: The fixing block (15) is arranged on one side of the first straight rod (2) and the second straight rod (21), and the fixing block (15) corresponds to the first straight rod (2) and the second straight rod (21).

6. A switch aging fixture according to claim 3, characterized in that: The signal output end of the infrared radiation counter (3) is connected to the signal input end of the PLC controller (4), and the signal output end of the PLC controller (4) is connected to the signal input end of the display screen (5).

Citation Information

Patent Citations

  • Switch tool that ages

    CN207460210U