Numerical control hydraulic plate bending machine for high-precision vehicle-mounted pedal production

By designing a CNC hydraulic folding machine with automatic feeding and folding, the problems of manual pushing and assisting in existing equipment are solved, automated production is achieved, staff workload is reduced and production efficiency and accuracy is improved.

CN222931603UActive Publication Date: 2025-06-03GUANGZHOU RUNDIAN AUTOMOTIVE INTELLIGENT TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421708419.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-06-03
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing vehicle-mounted pedal production equipment requires manual push and assistance during feeding and folding, resulting in an increase in workload and a lack of limit structure to cause the sheet to tilt.

Method used

A high-precision CNC hydraulic folding machine is designed, and the push plate is driven by a second servo motor to automatically push the sheet to the V-slot support table, and automatic folding is achieved through the hydraulic press and the upper mold. Meanwhile, the limit plate can be adjusted to prevent the sheet from tilting.

Benefits of technology

The demand for manual push and assistance is reduced, the workload of staff is reduced, and the sheet tilt is avoided through automatic limiting structure, improving production efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222931603U_ABST
    Figure CN222931603U_ABST
Patent Text Reader

Abstract

The utility model discloses a numerical control hydraulic plate folding machine for high-precision vehicle-mounted pedal production, and relates to the technical field of numerical control hydraulic plate folding machines, the numerical control hydraulic plate folding machine comprises a box body, a sliding door, a supporting plate and a V-groove supporting table, the front end of the box body is fixedly connected with the supporting plate, the front end of the supporting plate is provided with a first sliding groove, and a left group of first sliding blocks and a right group of first sliding blocks are slidably connected in the first sliding groove; connecting blocks are fixedly connected to the front ends of the first sliding blocks correspondingly, limiting plates are fixedly connected to one sides of the connecting blocks correspondingly, a hydraulic machine is fixedly installed on the inner wall of the top of the box body, a telescopic shaft is arranged at the lower end of the hydraulic machine, a mounting base is fixedly connected to the lower end of the telescopic shaft, an upper mold is inserted into the mounting base, and a V-groove supporting table is arranged below the upper mold. A plate is placed behind a push plate, then a second servo motor is started, the push plate can push the plate to move to a V-groove supporting table, manual pushing is not needed, the workload is reduced, in addition, the left-right position of a limiting plate can be adjusted, the plate is limited, and the plate cannot incline.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of numerical control hydraulic plate bending machines, and specifically relates to a numerical control hydraulic plate bending machine for producing high-precision vehicle-mounted pedals. Background Technique

[0002] A vehicle-mounted pedal is a footrest installed on a vehicle, mainly used to facilitate the driver and passengers to enter and leave the vehicle, as well as to support the feet and adjust the driving posture during driving. A plate bending machine is a machine that can bend thin plates. Under the pressure of the upper die or the lower die of the plate bending machine, the metal sheet first undergoes elastic deformation and then enters plastic deformation. In the initial stage of plastic bending, the sheet is freely bent. As the upper die or the lower die presses on the sheet, the sheet gradually presses against the inner surface of the V-shaped groove of the lower die. At the same time, the radius of curvature and the bending moment arm also gradually become smaller. Continue to apply pressure until the stroke ends, so that the upper and lower dies and the sheet are in full contact at three points. At this time, a V-shaped bend is completed, which is commonly known as bending. Existing bending equipment generally controls the action of the hydraulic system through a numerical control system, and drives the upper die to act through the hydraulic system to press and fold the metal sheet.

[0003] When feeding, generally, manual pushing is used to control the feeding amount of the sheet, which increases the workload of the staff. And there is no limit structure when pushing the sheet, so the sheet will tilt to a certain extent. In addition, when pressing and folding, in addition to bending at the pressing and folding position, the sheets in some other parts need to be manually assisted to push them to align with the bending angle, which also increases the workload of the staff.

[0004] Therefore, those skilled in the art provide a numerical control hydraulic plate bending machine for producing high-precision vehicle-mounted pedals to solve the problems raised in the above background technique. Content of the Utility Model

[0005] The purpose of the utility model is to provide a numerical control hydraulic plate bending machine for producing high-precision vehicle-mounted pedals to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A numerically controlled hydraulic plate folding machine for the production of high-precision vehicle pedals, comprising a box body, a sliding door, a support plate and a V-groove support table. The front end of the box body is fixedly connected with a support plate. A first chute is opened at the front end of the support plate. Two groups of first sliders are slidably connected in the first chute. Connecting blocks are fixedly connected to the front ends of the first sliders. Limiting plates are fixedly connected to one sides of the connecting blocks. A hydraulic press is fixedly installed on the inner wall of the top of the box body. A telescopic shaft is arranged at the lower end of the hydraulic press. The lower end of the telescopic shaft is fixedly connected with a mounting seat. An upper die is inserted into the mounting seat. A V-groove support table is arranged below the upper die. A rectangular groove is opened at the upper end of the V-groove support table. A trapezoidal groove is arranged in front of the rectangular groove. The trapezoidal groove is opened on the V-groove support table. A rotating plate is arranged above the rectangular groove and the trapezoidal groove. The front end of the rotating plate is an inclined side. Connecting shafts are fixedly connected to both left and right sides of the rotating plate. The connecting shafts are rotatably connected to the V-groove support table. A second chute is arranged in front of the V-groove support table. The second chute is opened on the support plate and the box body. A second servo motor is fixedly installed at the front end of the second chute. A second threaded rod is fixedly connected to the power output end of the second servo motor. The second threaded rod is rotatably connected in the second chute.

[0008] As a further scheme of the present invention: A second slider is threadedly connected to the second threaded rod. The second slider is clamped in the second chute. A push plate is fixedly connected to the upper end of the second slider. Two groups of fixing bolts are threadedly connected to the mounting seat. The mounting seat and the upper die can be fixed together through the fixing bolts.

[0009] As a further scheme of the present invention: Slide bars are fixedly connected to both the front and rear sides of the V-groove support table. A groove chamber is opened at the bottom of the box body. The V-groove support table is inserted into the groove chamber. Grooves are opened on both the front and rear sides of the groove chamber. The slide bars are clamped in the grooves.

[0010] As a further scheme of the present invention: A first servo motor is fixedly installed on the left side of the support plate. A bidirectional screw rod is fixedly connected to the power output end of the first servo motor. The bidirectional screw rod is rotatably connected in the first chute. The bidirectional screw rod is threadedly connected to the first slider.

[0011] As a further scheme of the present invention: The front end of the box body is electrically connected to a controller. A base is fixedly connected to the lower end of the box body. Locking universal wheels are bolted to the four corners of the lower end of the base.

[0012] As a further scheme of the present invention: A push-pull groove is opened on the upper surface of the left end of the base. A push-pull groove is also opened on the upper left side of the box body. A sliding door is slidably connected in the push-pull groove. A glass window is arranged on the sliding door. The glass window can facilitate observing the internal situation of the box body during work.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. When feeding the material, place the sheet metal behind the push plate, and then start the second servo motor. The push plate can push the sheet metal to move onto the V-groove support table. In this way, manual pushing is not required, reducing the workload of the staff. In addition, the limit plate can adjust the left and right positions to limit the sheet metal and prevent it from tilting.

[0015] 2. When folding, start the hydraulic press. The upper die can press the sheet metal into the V-shaped groove to achieve folding. At the same time, one end of the rotating plate belt with an inclined side will rotate into the trapezoidal groove as the folding progresses. Then the rotating plate will fit against the surface of the sheet metal and push the sheet metal above the trapezoidal groove, assisting it to rotate and align with the inclined side at the rear of the V-shaped groove. In this way, manual assistance for the rotation of the remaining parts of the sheet metal is not required, reducing the workload of the staff.

[0016] 3. Pull the V-groove support table out of the groove chamber to replace V-groove support tables of different models. After removing the fixing bolts, the upper die can be pulled out of the mounting seat to replace upper dies of different models. In this way, mold replacement is relatively convenient and can adapt to the production of products of different models. Description of the Drawings

[0017] Figure 1 It is a schematic structural diagram of a numerically controlled hydraulic plate folding machine for the production of high-precision vehicle pedals.

[0018] Figure 2 It is a schematic structural diagram of the first servo motor and the bidirectional screw in a numerically controlled hydraulic plate folding machine for the production of high-precision vehicle pedals.

[0019] Figure 3 It is a schematic structural diagram of the mounting seat and the upper die in a numerically controlled hydraulic plate folding machine for the production of high-precision vehicle pedals.

[0020] Figure 4 It is a schematic structural diagram of the V-groove support table and the rotating plate in a numerically controlled hydraulic plate folding machine for the production of high-precision vehicle pedals.

[0021] Figure 5 It is a schematic structural diagram of the groove chamber and the push-pull groove in a numerically controlled hydraulic plate folding machine for the production of high-precision vehicle pedals.

[0022] Figure 6 It is a schematic structural diagram of the support plate and the second servo motor in a numerically controlled hydraulic plate folding machine for the production of high-precision vehicle pedals.

[0023] In the figure: 1, box body; 2, sliding door; 3, glass window; 4, controller; 5, support plate; 6, base; 7, locking universal wheel; 8, V-groove support table; 9, rectangular groove; 10, rotating plate; 11, connecting shaft; 12, trapezoidal groove; 13, sliding bar; 14, groove; 15, sliding groove; 16, first servo motor; 17, bidirectional screw; 18, first chute; 19, first slider; 20, connecting block; 21, limiting plate; 22, second servo motor; 23, second chute; 24, second threaded rod; 25, second slider; 26, push plate; 27, hydraulic press; 28, telescopic shaft; 29, mounting seat; 30, upper die; 31, groove chamber. Detailed implementation mode

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the protection scope of the present invention.

[0025] Embodiment 1

[0026] Refer to Figures 1-6, this embodiment provides a numerically controlled hydraulic plate bender for the production of high-precision vehicle pedals, including a box body 1, a sliding door 2, a support plate 5 and a V-groove support table 8. The front end of the box body 1 is fixedly connected with a support plate 5. A first sliding groove 18 is opened at the front end of the support plate 5. Left and right groups of first sliding blocks 19 are slidably connected in the first sliding groove 18. The front ends of the first sliding blocks 19 are fixedly connected with connecting blocks 20. Limiting plates 21 are fixedly connected to one side of each connecting block 20. A hydraulic press 27 is fixedly installed on the inner wall of the top of the box body 1. A telescopic shaft 28 is arranged at the lower end of the hydraulic press 27. The lower end of the telescopic shaft 28 is fixedly connected with a mounting seat 29. An upper die 30 is inserted into the mounting seat 29. A V-groove support table 8 is arranged below the upper die 30. A rectangular groove 9 is opened at the upper end of the V-groove support table 8. A trapezoidal groove 12 is arranged in front of the rectangular groove 9. The trapezoidal groove 12 is opened on the V-groove support table 8. A rotating plate 10 is arranged above the rectangular groove 9 and the trapezoidal groove 12. The front end of the rotating plate 10 is a hypotenuse. Connecting shafts 11 are fixedly connected to both the left and right sides of the rotating plate 10. The connecting shafts 11 are rotatably connected to the V-groove support table 8. A second sliding groove 23 is arranged in front of the V-groove support table 8. The second sliding groove 23 is opened on the support plate 5 and the box body 1. A second servo motor 22 is fixedly installed at the front end of the second sliding groove 23. A second threaded rod 24 is fixedly connected to the power output end of the second servo motor 22. The second threaded rod 24 is rotatably connected in the second sliding groove 23. A second sliding block 25 is threadedly connected to the second threaded rod 24. The second sliding block 25 is clamped in the second sliding groove 23. The upper end of the second sliding block 25 is fixedly connected with a pushing plate 26. During pressing and folding, first, the sheet material can be placed behind the pushing plate 26. Then, the second servo motor 22 is started to drive the second threaded rod 24 to rotate. The second threaded rod 24 drives the second sliding block 25 to move backward. The second sliding block 25 drives the pushing plate 26 to move backward. The pushing plate 26 pushes the sheet material to move onto the V-groove support table 8. The sheet material will be located above the rotating plate 10. The limiting plates 21 can adjust the left and right positions, thereby limiting the sheet material and preventing it from tilting. Then, the hydraulic press 27 is started to drive the telescopic shaft 28 to move downward. The telescopic shaft 28 drives the mounting seat 29 to move downward. The mounting seat 29 drives the upper die 30 to move downward. The upper die 30 will press the sheet material into the V-shaped groove, thereby realizing pressing and folding. At the same time, the end with the hypotenuse of the rotating plate 10 will rotate into the trapezoidal groove 12 along with the pressing and folding. After that, the rotating plate 10 will fit with the surface of the sheet material and push the sheet material above the trapezoidal groove 12, thereby assisting it to rotate to align with the rear hypotenuse of the V-shaped groove.

[0027] Embodiment 2

[0028] Refer to Figures 1-6, this embodiment is based on the previous embodiment. The difference from the previous embodiment is that there are two groups of fixing bolts connected by threads on the mounting base 29. The mounting base 29 can be fixed to the upper die 30 through the fixing bolts. Slide bars 13 are fixedly connected to both the front and rear sides of the V-groove support table 8. A groove chamber 31 is opened at the bottom of the box body 1. The V-groove support table 8 is inserted into the groove chamber 31. Grooves 14 are opened on both the front and rear sides of the groove chamber 31. The slide bars 13 are clamped in the grooves 14. A first servo motor 16 is fixedly installed on the left side of the support plate 5. The power output end of the first servo motor 16 is fixedly connected to a bidirectional screw 17. The bidirectional screw 17 is rotatably connected in the first chute 18 and is threadedly connected to the first slider 19. The front end of the box body 1 is electrically connected to a controller 4. The lower end of the box body 1 is fixedly connected to a base 6. Locking universal wheels 7 are bolted to the four corners at the lower end of the base 6. A push-pull groove 15 is opened on the upper surface of the left end of the base 6. A push-pull groove 15 is also opened on the upper left side of the box body 1. A push-pull door 2 is slidably connected in the push-pull groove 15. A glass window 3 is provided on the push-pull door 2. The glass window 3 can facilitate observing the internal situation of the box body 1 during work. When pushing the sheet material, starting the first servo motor 16 can drive the bidirectional screw 17 to rotate. The bidirectional screw 17 drives the two groups of first sliders 19 on the left and right to move towards the middle. The first slider 19 drives the connecting block 20 to move towards the middle. The connecting block 20 drives the limiting plate 21 to move towards the middle until it contacts the sheet material. In this way, the limiting plate 21 can limit the sheet material. In addition, pulling out the V-groove support table 8 from the groove chamber 31 can replace the V-groove support table 8 of different models. After removing the fixing bolts, the upper die 30 can be pulled out from the mounting base 29 to replace the upper die 30 of different models. In this way, the die replacement is relatively convenient and can adapt to the production of products of different models.

[0029] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0030] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A CNC hydraulic plate folding machine for producing high-precision vehicle pedals, comprising a box body (1), a sliding door (2), a support plate (5) and a V-groove support table (8), characterized in that: The front end of the box body (1) is fixedly connected to a support plate (5), the front end of the support plate (5) is provided with a first slide groove (18), two groups of left and right first slide blocks (19) are slidably connected in the first slide groove (18), the front ends of the first slide blocks (19) are fixedly connected to connection blocks (20), one side of the connection blocks (20) is fixedly connected to a limit plate (21), a hydraulic press (27) is fixedly installed on the inner wall of the top of the box body (1), a telescopic shaft (28) is arranged at the lower end of the hydraulic press (27), a mounting seat (29) is fixedly connected to the lower end of the telescopic shaft (28), an upper mold (30) is inserted in the mounting seat (29), and a A V-groove support platform (8), a rectangular groove (9) is provided at the upper end of the V-groove support platform (8), a trapezoidal groove (12) is provided in front of the rectangular groove (9), wherein the trapezoidal groove (12) is provided on the V-groove support platform (8), a rotating plate (10) is provided above the rectangular groove (9) and the trapezoidal groove (12), wherein the front end of the rotating plate (10) is a beveled edge, and the left and right sides of the rotating plate (10) are fixedly connected with connecting shafts (11), wherein the connecting shafts (11) are rotatably connected to the V-groove support platform (8), and a second slide groove (23) is provided in front of the V-groove support platform (8), wherein the second slide groove (23) is provided on the support plate (5) and the box body (1).

2. According to claim 1, a CNC hydraulic plate folding machine for producing high-precision vehicle pedals is characterized in that: A second servo motor (22) is fixedly mounted at the front end of the second slide groove (23), and a second threaded rod (24) is fixedly connected to the power output end of the second servo motor (22), wherein the second threaded rod (24) is rotatably connected in the second slide groove (23).

3. A CNC hydraulic plate folding machine for producing high-precision vehicle pedals according to claim 2, characterized in that: A second slider (25) is threadedly connected to the second threaded rod (24), wherein the second slider (25) is clamped in the second slide groove (23), and a push plate (26) is fixedly connected to the upper end of the second slider (25).

4. According to claim 1, a CNC hydraulic plate folding machine for producing high-precision vehicle pedals is characterized in that: The mounting seat (29) is threadedly connected with two groups of left and right fixing bolts, and the front and rear sides of the V-groove support platform (8) are fixedly connected with sliding bars (13).

5. The CNC hydraulic plate folding machine for producing high-precision vehicle pedals according to claim 1 is characterized in that: The bottom of the box body (1) is provided with a groove chamber (31), wherein the V-groove support platform (8) is inserted into the groove chamber (31), and grooves (14) are provided on both the front and rear sides of the groove chamber (31), wherein the slide bar (13) is clamped in the groove (14).

6. The CNC hydraulic plate folding machine for producing high-precision vehicle pedals according to claim 1 is characterized in that: A first servo motor (16) is fixedly mounted on the left side of the support plate (5), and a bidirectional screw (17) is fixedly connected to the power output end of the first servo motor (16), wherein the bidirectional screw (17) is rotatably connected in the first slide groove (18), and the bidirectional screw (17) is threadedly connected to the first slider (19).

7. The CNC hydraulic plate folding machine for producing high-precision vehicle pedals according to claim 1 is characterized in that: The front end of the box (1) is electrically connected to a controller (4), the lower end of the box (1) is fixedly connected to a base (6), and locking universal wheels (7) are bolted to the four corners of the lower end of the base (6).

8. The CNC hydraulic plate folding machine for producing high-precision vehicle pedals according to claim 7 is characterized in that: A push-pull groove (15) is provided on the upper surface of the left end of the base (6), and a push-pull groove (15) is also provided on the left side of the upper end of the box body (1). A sliding door (2) is slidably connected in the push-pull groove (15), and a glass window (3) is provided on the sliding door (2).