Injection molding machine with double-color-to-single-color balance jig

By installing an adjustable balance fixture in the two-color injection molding machine, the problem of tilting the mobile plate when the two-color injection molding machine is changed to a single-color injection molding machine is solved, effective support for the mobile plate is achieved, machine life is extended, productivity is improved and modification costs are reduced.

CN222933205UActive Publication Date: 2025-06-03ZHEJIANG JINGKAI MOLDING TECH CO LTD
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Patent Information

Application Number
CN202421513815.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-06-03
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

When the two-color injection molding machine is changed to a monochrome injection molding machine, the removed injection mold is empty, causing the moving plate to tilt, which is prone to deformation or scrapping over time, and the modification cost is high and the versatility is poor, resulting in the idle machine.

Method used

An adjustable balance fixture is designed to be installed in a disassembled injection mold position, the balance fixture includes a base plate, a first fixing post, a stud, a rotating post, a plug and a second fixture post, through the cooperation of these components, the height of the balance fixture can be adjusted to match the height of the injection mold, thereby providing balance support for the moving plate.

Benefits of technology

It effectively prevents the mobile plate from tilting due to excessive cylinder thrust, extends the service life of the injection molding machine, reduces the idleness of the machine, increases the productivity of the injection molding machine, and reduces the modification cost.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222933205U_ABST
Patent Text Reader

Abstract

An injection molding machine with a double-color-to-single-color balance jig comprises a machine table, a charging barrel, a fixed plate, a movable plate and an oil cylinder are arranged on the machine table, a rotating disc is arranged on the fixed plate, a pair of injection molding molds is arranged between the rotating disc and the movable plate, each injection molding mold is composed of a fixed mold and a movable mold, one side of each fixed mold is fixed to the rotating disc, and one side of each movable mold is fixed to the movable plate. A balance jig is arranged on one side, close to the movable plate, of the rotary table and comprises a bottom plate, a first fixing column is arranged on the bottom plate, a threaded hole is formed in the first fixing column, a stud is arranged in the threaded hole, one end of the stud is in threaded fit with the threaded hole, and the other end of the stud is in threaded fit with the movable plate. A rotating column is arranged at the other end of the stud, an inserting column is arranged at the other end of the rotating column and connected with a second fixing column, an inserting hole is formed in the second fixing column, the inserting column is inserted into the inserting hole, and a top plate is arranged on the other side of the second fixing column.
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Description

Technical Field

[0001] The utility model relates to an injection molding machine, in particular to an injection molding machine with a two-color to single-color balance fixture. Background Art

[0002] The two-color injection molding machine mainly includes a frame, on which two barrels, a fixed plate, a moving plate and an oil cylinder are arranged. A turntable is arranged on the fixed plate, and two sets of injection molds are arranged between the turntable and the moving plate. Each barrel corresponds to the glue inlet of a set of injection mold respectively. After the molten glue in the barrel is injected into the corresponding injection mold, after the glue cools and solidifies, the mold is opened, and the fixed mold of the injection mold is driven by the turntable to rotate, so that the two fixed molds exchange positions with each other, and then the mold is closed again, and the second kind of glue is injected, so as to manufacture plastic products of two different colors or two different materials. In actual production, if the two-color injection molding machine is to be changed into a single-color injection molding machine, one set of injection mold needs to be removed, or the original two sets of injection molds need to be removed and a new set of injection mold is placed. The position of one of the removed injection molds will be vacated. If the mold is directly closed for injection molding, when the oil cylinder drives the moving plate and the moving mold to close the mold, the vacated position cannot support the moving plate. Due to the large thrust of the oil cylinder, the moving plate will tilt towards the vacated side. After a long time of use, the moving plate and the guide post are prone to deformation and even scrapping. The existing method is usually to directly set a cushion block with the same height as the injection mold at the vacated position, but the structure of the cushion block cannot be adjusted. If other injection molds with different heights are replaced on this injection molding machine, the corresponding height cushion blocks need to be replaced, resulting in increased manufacturing costs, troublesome cushion block replacement, poor versatility, and if there is no corresponding cushion block, the injection molding machine will be idle. Summary of the Invention

[0003] The purpose of the utility model is to overcome the shortcomings of the existing technology, and provide an injection molding machine with a two-color to single-color balance fixture, which can provide reliable support for the moving plate when the two-color machine is changed to a single-color machine, is convenient to adjust and operate, has good versatility, can improve the problem of idle injection molding machine platform, and increase the utilization rate of the injection molding machine platform.

[0004] The technical solution of an injection molding machine with a two-color to single-color balance fixture in the utility model is as follows: It includes a machine table, on which a barrel, a fixed plate, a moving plate and an oil cylinder are arranged. Guide columns are arranged between the fixed plate and the moving plate. A turntable is arranged on the fixed plate. A set of injection molds is arranged between the turntable and the moving plate. The injection molds are composed of a fixed mold and a movable mold. One side of the fixed mold is fixed to the turntable, and one side of the movable mold is fixed to the moving plate. The barrel has an injection port, which corresponds to the fixed mold. The piston rod of the oil cylinder is connected to the moving plate. A balance fixture is arranged on the side of the turntable close to the moving plate. The balance fixture includes a bottom plate, one side of the bottom plate is fixed to the turntable. A first fixing column is arranged on the bottom plate, a threaded hole is made in the first fixing column, a stud is arranged in the threaded hole, one end of the stud is in threaded fit with the threaded hole, the other end of the stud is made with a rotating column, and the other end of the rotating column is made with an inserting column. The inserting column is connected to a second fixing column, a jack is made in the second fixing column, and the inserting column is inserted into the jack. A top plate is arranged on the other side of the second fixing column. When the moving plate drives the injection molds to close, the moving plate contacts the top plate.

[0005] Further, a rotating hole is made in the rotating column.

[0006] Further, the first fixing column, the stud, the rotating column, the inserting column and the second fixing column are 2 - 4 groups.

[0007] The beneficial effect of an injection molding machine with a two-color to single-color balance fixture in the utility model is as follows: When converting the original two-color injection molding machine to a single-color injection molding machine for use, an adjustable balance fixture is arranged at the position of one set of removed injection molds. On the one hand, when the oil cylinder drives the moving plate and the movable mold to close for injection molding, the balance fixture can play a role in balancing and supporting the moving plate, preventing the thrust of the oil cylinder from being too large and causing the moving plate to tilt, ensuring that the injection molding machine can work for a long time and stably. On the other hand, it can improve the problem of the idle injection molding machine table and increase the utilization rate of the injection molding machine table. Description of the Drawings

[0008] Figure 1 is a structural schematic diagram of an injection molding machine with a two-color to single-color balance fixture in the utility model;

[0009] Figure 2 is a structural schematic diagram of the state where injection molds and a balance fixture are arranged between the fixed plate and the moving plate and the injection molds are in the closed state;

[0010] Figure 3 is a structural schematic diagram of the balance fixture. Detailed Embodiment

[0011] The utility model relates to an injection molding machine with a two-color to single-color balance fixture, as Figure 1 — Figure 3As shown in the figure, it includes a machine platform 1, on which a barrel 2, a fixed plate 3, a moving plate 4 and an oil cylinder 5 are arranged. Guide columns 6 are arranged between the fixed plate 3 and the moving plate 4. A turntable 20 is arranged on the fixed plate 3. A set of injection molds is arranged between the turntable 20 and the moving plate 4. The injection molds are composed of a fixed mold 7 and a movable mold 8. One side of the fixed mold 7 is fixed to the turntable 20, and one side of the movable mold 8 is fixed to the moving plate 4. The barrel 2 has an injection port, which corresponds to the fixed mold 7. The piston rod of the oil cylinder 5 is connected to the moving plate 4. A balance jig is arranged on the side of the turntable 20 close to the moving plate 4. The balance jig includes a bottom plate 9, one side of the bottom plate 9 is fixed to the turntable 20. A first fixing column 10 is arranged on the bottom plate 9. A threaded hole 11 is made in the first fixing column 10. A stud 12 is arranged in the threaded hole 11. One end of the stud 12 is in threaded cooperation with the threaded hole 11. The other end of the stud 12 is made with a rotating column 13. The other end of the rotating column 13 is made with a plug column 14. The plug column 14 is connected to a second fixing column 15. A jack 16 is made in the second fixing column 15. The plug column 14 is inserted into the jack 16. A top plate 17 is arranged on the other side of the second fixing column 15. When the moving plate 4 drives the injection molds to close, the moving plate 4 contacts the top plate 17.

[0012] Furthermore, a rotating hole 18 is made in the rotating column 13. Tools such as a plug rod and a plug pin can be inserted into the rotating hole 18 and driven to rotate, so as to realize the rotation of the rotating column 13. By rotating the rotating column 13 with tools, its adjustment is made easier.

[0013] Furthermore, the first fixing column 10, the stud 12, the rotating column 13, the plug column 14 and the second fixing column 15 are 2 - 4 groups. Each group is evenly distributed, and the force is more uniform and balanced.

[0014] The beneficial effects of the injection molding machine with a two-color to single-color balance fixture of the present utility model are as follows: When a two-color injection molding machine needs to be changed to a single-color injection molding machine, one set of injection molds needs to be removed, and a balance fixture is set at the position of the removed injection molds. The balance fixture is fixed on the turntable 20 of the injection molding machine through the bottom plate 9. People can insert a tool into the rotation hole 18 of the rotation column 13, and drive the rotation column 13 to rotate by the tool. The stud 12 at one end of the rotation column 13 is matched with the threaded hole 11 of the first fixed column 10, so that the rotation column 13 can rotate and adjust to the left or right. The insertion column 14 at the other end of the rotation column 13 is matched with the insertion hole 16 of the second fixed column 15, and the rotation column 13 drives the second fixed column 15 and the top plate 17 to move to the left or right. When the piston rod of the oil cylinder 5 drives the moving plate 4, and the moving plate 4 drives the moving mold 8 of the injection mold to be in a mold-closing state with the fixed mold 7, the top plate 17 is adjusted to be flush with the bottom of the moving mold 8 (that is, in the mold-closing state of the injection mold, the overall height of the balance fixture is adjusted to be consistent with the overall height of the injection mold). For the injection molding machine with a two-color to single-color balance fixture in this solution, when the original two-color injection molding machine is changed to a single-color injection molding machine for use, an adjustable balance fixture is set at the position of one set of the removed injection molds. On the one hand, when the oil cylinder 5 drives the moving plate 4 and the moving mold 8 to perform injection molding and mold closing, the balance fixture can play a role in balancing and supporting the moving plate 4, preventing the thrust of the oil cylinder 5 from being too large and causing the moving plate 4 to tilt, ensuring that the injection molding machine can work for a long time and stably; on the other hand, it can improve the problem of idle injection molding machine platforms and increase the utilization rate of the injection molding machine platforms.

Claims

1. An injection molding machine with a two-color to single-color balancing fixture, comprising a machine platform (1), a barrel (2), a fixed plate (3), a movable plate (4) and an oil cylinder (5) are arranged on the machine platform (1), a guide column (6) is arranged between the fixed plate (3) and the movable plate (4), a turntable (20) is arranged on the fixed plate (3), a pair of injection molds are arranged between the turntable (20) and the movable plate (4), the injection molds are composed of a fixed mold (7) and a movable mold (8), one side of the fixed mold (7) is fixed to the turntable (20), and one side of the movable mold (8) is fixed to the movable plate (4), the barrel (2) has an injection port, the injection port corresponds to the fixed mold (7), the piston rod of the oil cylinder (5) is connected to the movable plate (4), and the characteristics are: A balancing fixture is arranged on one side of the turntable (20) close to the movable plate (4), and the balancing fixture comprises a bottom plate (9), one side of the bottom plate (9) is fixed to the turntable (20), a first fixing column (10) is arranged on the bottom plate (9), a threaded hole (11) is formed in the first fixing column (10), a stud (12) is arranged in the threaded hole (11), one end of the stud (12) is threadedly engaged with the threaded hole (11), a rotating column (13) is formed at the other end of the stud (12), an insert column (14) is formed at the other end of the rotating column (13), the insert column (14) is connected to a second fixing column (15), a plug hole (16) is formed in the second fixing column (15), the plug column (14) is inserted into the plug hole (16), a top plate (17) is arranged on the other side of the second fixing column (15), and when the movable plate (4) drives the injection mold to close the mold, the movable plate (4) contacts the top plate (17).

2. The injection molding machine with a two-color to single-color balancing fixture as claimed in claim 1, characterized in that: A rotating hole (18) is formed in the rotating column (13).

3. The injection molding machine with a two-color to single-color balancing jig according to claim 1, characterized in that: The first fixing column (10), the stud (12), the rotating column (13), the plug column (14), and the second fixing column (15) are provided in 2 to 4 groups.