Light source structure device, light source system and carrier system
By designing a light source structure device including a light emitting element, a substrate, a positioning plate, a reflector and a limiting member, the problem of low luminous efficiency of the existing light source structure is solved, and a higher luminous efficiency and pass rate are achieved.
Patent Information
- Application Number
- CN202422106757.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The light emission efficiency of the existing light source structure is low, mainly due to the offset between the aluminum reflective cone rod and the LED light emitting plate, causing the light to fail to effectively reflect and output.
A light source structural device is designed, including a light emitting element, a substrate, a positioning plate, a reflector and a first limiting member. By fixing the reflector into the groove and providing a second limiting member at the viewing window of the groove, the light emitting element is aligned with the first opening of the reflector, thereby improving the reflection and output efficiency of light.
By timely adjusting the alignment between the light emitting elements and the reflector, it ensures that the luminous efficiency of the light source structure meets the requirements, and improves the pass rate and production efficiency of the light source structure device.
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Figure CN222937695U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of light propagation, and more specifically, to a light source structure device, a light source system, and a vehicle system. Background Art
[0002] The aluminum reflecting cone rod is a relatively mature optical element, which can be used to efficiently couple the light emitted by discrete LED devices to make the generated light more uniform. However, the light emitting efficiency of the existing light source structure still needs to be improved. Summary of the Utility Model
[0003] This application provides a light source structure device, a light source system, and a vehicle system to improve the above defects.
[0004] In a first aspect, this application provides a light source structure device, including: a light emitting element, a substrate, a positioning plate, a reflector, and a first limiting member; the substrate includes a first surface and a second surface arranged opposite to each other, the light emitting element is fixed on the first surface, and the second surface is fixed in a first area of the positioning plate; the reflector includes a first opening and a second opening arranged opposite to each other, and the diameter of the first opening is smaller than that of the second opening; the first limiting member has a groove matching the shape of the reflector, the groove has a first notch, a second notch, and an observation window, the first notch corresponds to the first opening, the second notch corresponds to the second opening, the observation window is an opening corresponding to the bottom surface of the groove, the groove is used to accommodate the reflector, and the first limiting member is used to fix the reflector in the groove; the end surface of the first limiting member facing the positioning plate includes a first end surface, the first end surface is fixedly connected to a second area of the positioning plate, there is a gap between the first opening of the reflector and the substrate, and the first area and the second area are located on the same side of the positioning plate; the light emitting element corresponds to the first opening, so that the light emitted by the light emitting element enters the inner cavity of the reflector from the first opening and exits from the second opening.
[0005] Optionally, for a possible implementation, it further includes: a second limiting member, which is arranged at the observation window of the groove and is fixedly connected to the first limiting member, and is used to fix the reflector in the groove; there is a gap between the second limiting member and the substrate, and the gap between the second limiting member and the substrate is greater than the gap between the first opening of the reflector and the substrate.
[0006] Optionally, for a possible implementation, the end surface of the first limiting member facing the positioning plate further includes a second end surface, the second end surface corresponds to the substrate and there is a gap between the second end surface and the substrate.
[0007] Optionally, for a possible implementation, the first end surface of the first limiting member has at least two through holes, the second area of the positioning plate facing the first limiting member has threaded holes corresponding to the through holes, and screws pass through each of the through holes and are fixedly connected to the corresponding threaded holes.
[0008] Optionally, for a possible implementation, a positioning column is provided on the end face of the first limiting member facing the positioning plate, and a positioning hole corresponding to the positioning column is provided in the non-first area of the positioning plate; the shape of the positioning hole matches the shape of the cross section of the positioning column, and the positioning hole is used to limit the movement of the positioning column on the plane where the positioning plate is located.
[0009] Optionally, in a possible implementation manner, the first area of the positioning plate has a positioning groove, the shape of the positioning groove matches the shape of the substrate, and the substrate is fixed in the positioning groove.
[0010] Optionally, for a possible implementation, the first limiting member has a first square groove on a side facing away from the positioning plate, a Fresnel lens is disposed in the first square groove, and a surface of the Fresnel lens facing the light-emitting element abuts against the second opening of the reflector.
[0011] Optionally, in a possible implementation manner, a side of the first limiting member facing away from the positioning plate has a second square groove, a brightness enhancement sheet is disposed in the second square groove, and the Fresnel lens is located between the reflector and the brightness enhancement sheet.
[0012] In the second aspect, the present application also provides a light source system, which includes: the aforementioned light source structure device and a shell; the shell is used to encapsulate the light source structure device, the shell has a first hole and a second hole, the first hole serves as an access port for the wires, the wires are used to connect to the substrate, and the second hole serves as a light outlet of the light source structure device.
[0013] In a third aspect, the present application further provides a carrier system, which includes: a main body and the aforementioned light source system; the main body has an installation position, and the installation position is used to install at least one of the light source systems.
[0014] The solution provided by this application includes: a light-emitting element, a substrate, a positioning plate, a reflector, and a first limiting member; the substrate includes a first surface and a second surface arranged opposite to each other, the light-emitting element is fixed on the first surface, and the second surface is fixed on a first area of the positioning plate; the reflector includes a first opening and a second opening arranged opposite to each other, and the diameter of the first opening is smaller than that of the second opening; the first limiting member has a groove matching the shape of the reflector, the groove has a first notch, a second notch, and an observation window, the first notch corresponds to the first opening, the second notch corresponds to the second opening, the observation window is an opening corresponding to the bottom surface of the groove, the groove is used to accommodate the reflector, and the first limiting member is used to fix the reflector in the groove; an end surface of the first limiting member facing the positioning plate includes a first end surface, the first end surface is fixedly connected to a second area of the positioning plate, there is a gap between the first opening of the reflector and the substrate, and the first area and the second area are located on the same side of the positioning plate; the light-emitting element corresponds to the first opening, so that the light emitted by the light-emitting element enters the inner cavity of the reflector from the first opening and exits from the second opening.
[0015] In this application, the reflector is fixed in the groove, and there is a gap between the reflector and the substrate. That is, for the light source structure device of this application, when the staff fixes the first limiting member and the positioning plate, they can observe the alignment situation between the light-emitting element and the first opening of the reflector from the observation window of the groove. If they are not aligned, they can give timely feedback or adjustment to align the light-emitting element with the first opening after adjustment, ensuring that the luminous efficiency of the installed light source structure meets the requirements, and thus improving the qualification rate of the light source structure device.
[0016] Other features and advantages of this application will be described in the subsequent specification, and, in part, will become apparent from the specification or will be understood by implementing this application. The objectives and other advantages of this application can be achieved and obtained by the structures specifically pointed out in the written specification, claims, and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of this application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of this application. For those skilled in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0018] Figure 1 FIG. shows a schematic structural diagram of the light source structure device provided by the embodiment of this application;
[0019] Figure 2Shows a partial structural schematic diagram of the light source structure device provided by an embodiment of the present application;
[0020] Figure 3 Shows a partial structural schematic diagram of the light source structure device provided by another embodiment of the present application;
[0021] Figure 4 Shows an exploded view of the light source structure device provided by an embodiment of the present application;
[0022] Figure 5 Shows a structural schematic diagram of installing a reflector provided by an embodiment of the present application;
[0023] Figure 6 Shows a structural schematic diagram of installing a Fresnel lens provided by an embodiment of the present application;
[0024] Figure 7 Shows a structural schematic diagram of installing a brightness enhancement film provided by an embodiment of the present application;
[0025] Figure 8 Shows a structural schematic diagram of installing a first limiting member provided by an embodiment of the present application;
[0026] Figure 9 Shows a structural schematic diagram of installing a substrate provided by an embodiment of the present application;
[0027] Figure 10 Shows a structural schematic diagram of assembling the light source structure device provided by an embodiment of the present application;
[0028] Figure 11 Shows a three-dimensional schematic diagram of the reflector provided by an embodiment of the present application;
[0029] Figure 12 Shows a structural schematic diagram of installing a reflection assembly in the prior art.
[0030] Explanation of reference numerals:
[0031] 1. Light-emitting element; 11. Lead wire; 2. Substrate; 21. First surface; 22. Second surface; 3. Positioning plate; 31. Threaded hole; 32. Positioning hole; 33. Positioning groove; 4. Reflector; 41. First opening; 42. Second opening; 43. Inner cavity; 5. First limiting member; 51. Groove; 511. First notch; 512. Second notch; 513. Observation window; 52. First end face; 53. Through hole; 54. Positioning post; 55. First square groove; 56. Second square groove; 6. Second limiting member; 7. Fresnel lens; 8. Brightness enhancement film; 9. Reflection assembly. Detailed implementation manners
[0032] To enable those skilled in the art to better understand the solution of this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. The components of the embodiments of this application usually described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but only represents the selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative efforts belong to the scope of protection of this application.
[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. At the same time, in the description of this application, the terms "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
[0034] The aluminum reflection cone rod is a relatively mature optical element, which can be used to couple the light emitted by discrete LED devices with high efficiency, making the generated light more uniform. However, due to the tolerances of the components themselves and the installation errors, the aluminum reflection cone rod in the light source structure may deviate too much from the LED light-emitting plate, resulting in a lower light-emitting efficiency of the LED light-emitting plate.
[0035] Therefore, in the embodiments of this application, a light source structure device is provided to solve or partially solve the above problems.
[0036] Please refer to Figures 1 - 5 and Figure 10 , the light source structure device 100 includes: a light-emitting element 1, a substrate 2, a positioning plate 3, a reflector 4, and a first limiting member 5.
[0037] The substrate 2 includes a first surface 21 and a second surface 22 arranged oppositely. The light-emitting element 1 is fixed on the first surface 21, and the second surface 22 is fixed in the first area of the positioning plate 3.
[0038] The reflector 4 includes a first opening 41 and a second opening 42 arranged oppositely. The diameter of the first opening 41 is smaller than the diameter of the second opening 42.
[0039] The first limiting member 5 has a groove 51 that matches the shape of the reflector 4. The groove 51 has a first notch 511, a second notch 512, and an observation window 513. The first notch 511 corresponds to the first opening 41, the second notch 512 corresponds to the second opening 42, and the observation window 513 is an opening corresponding to the bottom surface of the groove 51. The groove 51 is used to accommodate the reflector 4, and the first limiting member 5 is used to fix the reflector 4 in the groove 51.
[0040] The end face of the first limiting member 5 facing the positioning plate 3 includes a first end face 52. The first end face 52 is fixedly connected to the second region of the positioning plate 3. There is a gap between the first opening 41 of the reflector 4 and the substrate 2, and the first region and the second region are located on the same side of the positioning plate 3.
[0041] The light-emitting element 1 corresponds to the first opening 41, so that the light emitted by the light-emitting element 1 enters the inner cavity 43 of the reflector 4 from the first opening 41 and exits from the second opening 42.
[0042] During installation by the staff, the correspondence between the light-emitting element 1 and the first opening 41 can be viewed through the observation window 513. If the light-emitting element 1 and the first opening 41 are offset too much, adjustment can be made in time so that the light-emitting element 1 is aligned with the first opening 41 after adjustment, ensuring that the luminous efficiency of the installed light source structure meets the requirements.
[0043] It should be noted that, please refer to Figures 1 - 4 As shown, the light-emitting element 1 is fixed on the first surface 21 of the substrate 2 and can be connected to an external power source through a wire 11. When the circuit of the light-emitting element 1 is energized, the light-emitting element 1 can emit light. The light-emitting element 1 can be an LED lamp, an incandescent lamp, a halogen lamp, a fluorescent lamp, or a laser diode, and no specific limitation is made here.
[0044] It can be an independent light-emitting element 1 fixed on the first surface 21 of the substrate 2, or an array of light-emitting elements 1 fixed on the first surface 21 of the substrate 2.
[0045] The diameter of the first opening 41 of the reflector 4 is smaller than the diameter of the second opening 42. The light emitted by the light-emitting element 1 enters the inner cavity 43 of the reflector 4 from the first opening 41 and exits from the second opening 42. The reflector can be conical or trumpet-shaped. The specific shape and specific dimensions of the reflector can be determined according to the actual product requirements.
[0046] Please refer to Figure 4 And Figure 11 As shown, a conical reflector 4 of an embodiment of the present application is shown. The conical reflector 4 has a first opening 41 and a second opening 42 that are oppositely arranged.
[0047] Specifically, the inner wall of the reflector 4 is made of a material that can reflect light, which can be aluminum, chromium, nickel, or platinum.
[0048] Preferably, the material of the inner wall of the conical reflector 4 is aluminum.
[0049] The light-emitting element 1 corresponds to the first opening 41. When the light emitted by the light-emitting element 1 is transmitted from the first opening 41 to the inner cavity 43 of the reflector 4, the light is reflected by the inner wall of the reflector 4, and the reflected light is emitted from the second opening 42.
[0050] Please refer to Figure 3 and Figure 5 , the first limiting member 5 has a groove 51 that matches the shape of the reflector 4. The groove 51 has a first notch 511, a second notch 512, and an observation window 513. The first notch 511 corresponds to the first opening 41, the second notch 512 corresponds to the second opening 42, the observation window 513 is an opening corresponding to the bottom surface of the groove 51. The groove 51 is used to accommodate the reflector 4, and the first limiting member 5 is used to fix the reflector 4 in the groove 51. When the staff installs the reflector 4 into the groove 51, the orientation of the reflector 4 and the groove 51 can be determined first, so that when the reflector 4 is in the groove 51, the shape of the reflector 4 matches the shape of the groove 51. Please refer to Figure 5 As shown in
[0051] Preferably, the reflector 4 abuts against the bottom surface of the groove 51, and the gap between the reflector 4 and the side surface of the groove 51 is 0.1 mm.
[0052] It should be noted that, please refer to Figures 3 - 4 and Figure 10 , the end surface of the first limiting member 5 facing the positioning plate 3 includes a first end surface 52, and the first end surface 52 is fixedly connected to the second area of the positioning plate 3. There is a gap between the first opening 41 of the reflector 4 and the substrate 2. The first area and the second area are on the same side of the positioning plate 3; that is, the reflector is fixed in the groove 51 of the first limiting member 5, the substrate 2 is fixed in the first area of the positioning plate 3, and by fixing the first limiting member 5 in the second area of the positioning plate 3, the purpose of making the light-emitting element 1 correspond to the first opening 41 can be achieved, and the reflector 4 can couple the light emitted by the light-emitting element 1.
[0053] It should be noted that for products of different models, the shape and size of the positioning plate may be different, and the size of the first area and the relative position of the first area with respect to the positioning plate may also be different.
[0054] Due to the tolerances of the components themselves and installation errors by staff, the reflector and the light-emitting element in the light source structure may be offset too much. When the reflector and the light-emitting element are offset too much and the first opening is not aligned with the light-emitting element, the product after the light source structure is packaged will also be difficult to meet the standards.
[0055] Existing light source structure, such as Figure 12 As shown, after the substrate 2 provided with the light-emitting element is installed on the positioning plate 3, when the reflective assembly 9 is installed on the positioning plate 3, the reflective assembly 9 is completely fitted with the positioning plate 3. After the staff fixes the reflective assembly 9 with the positioning plate 3, they cannot see the alignment of the light-emitting element and the reflector at all. Therefore, when the light-emitting element and the reflector are not aligned, they cannot be adjusted in time, which easily leads to a low pass rate of the installed light source structure device, reducing the production efficiency of the product. If the alignment of the light-emitting element and the first opening can be observed in time, the production of unqualified light source structure devices can be avoided, thereby improving production efficiency.
[0056] The present application fixes the reflector into the groove, and there is a gap between the reflector and the substrate, that is, the light source structure device of the present application. When the staff fixes the first stopper and the positioning plate, they can observe the alignment of the light-emitting element and the first opening of the reflector from the observation window of the groove. Alignment can be understood as the luminous flux of the light emitted by the light-emitting element entering the first opening meets the preset requirements. When the staff sees that the light-emitting element and the reflector are offset by a large amount, at this time, the luminous flux of the light emitted by the light-emitting element entering the first opening does not meet the preset requirements.
[0057] The reasons for the misalignment of the light-emitting element with the first opening include installation errors by the staff and unqualified components. If the light-emitting element is not aligned with the first opening, the staff can replace the component or check whether the installation steps and installation matters are correct, and provide timely feedback or adjustments to align the light-emitting element with the first opening after adjustment, ensuring that the luminous efficiency of the installed light source structure meets the requirements, thereby improving the qualified rate of the light source structure device.
[0058] It should be noted that the first limiting member is used to fix the reflector in the groove. The reflector can be fixed in the groove by the first limiting member. For example, at least one snap-in structure is provided at the opening of the groove of the first limiting member. When the reflector is installed in the groove, the snap-in structure is compressed and deformed by force and is in an unlocked state. After the reflector is installed in the groove, the deformation of the snap-in structure is reduced and is in a locked state, and it abuts against the reflector, thereby fixing the reflector in the groove.
[0059] For further information, see Figures 1 - 5As shown in the figure, the light source structure device further includes: a second limiting member 6, which is arranged at the observation window 513 of the groove 51 and fixedly connected to the first limiting member 5 for fixing the reflector 4 in the groove 51. There is a gap between the second limiting member 6 and the substrate 2, and the gap between the second limiting member 6 and the substrate 2 is greater than the gap between the first opening 41 of the reflector 4 and the substrate 2.
[0060] The second limiting member 6 is of a plate-like structure and has a through-hole. The first limiting member 5 is provided with a corresponding threaded hole, and the first limiting member 5 and the second limiting member 6 are fixedly connected by screws. The gap between the second limiting member 6 and the substrate 2 is greater than the gap between the first opening 41 of the reflector 4 and the substrate 2. The staff can directly observe the alignment of the light-emitting element 1 and the reflector 4 through the observation window 513 and can make timely adjustments.
[0061] Preferably, the second limiting member has a first protrusion at one end away from the positioning plate and facing the opening of the groove. The first limiting member is provided with a first groove corresponding to the first protrusion. The first protrusion and the first groove are used in cooperation. When the second limiting member is installed on the first limiting member, precise positioning is carried out through the first protrusion and the first groove. When the first protrusion is embedded in the first groove, it means that the first positioning member and the second positioning member reach the preset position, and they can be fixed by screws.
[0062] Furthermore, the end face of the first limiting member facing the positioning plate further includes a second end face, which corresponds to the substrate and has a gap with the substrate.
[0063] When the second end face corresponds to the substrate 2 and has a gap with the substrate 2, the pore corresponding to the position of the substrate 2 is larger, and the alignment of the light-emitting element 1 and the first opening 41 of the reflector 4 can be viewed more quickly.
[0064] Furthermore, please refer to Figure 1 With Figure 10 , at least two through-holes 53 are provided at the position of the first end face 52 on the first limiting member 5. Threaded holes 31 corresponding to the through-holes 53 are provided in the second area of the positioning plate 3 facing the first limiting member 5. Screws respectively pass through each through-hole 53 and are fixedly connected to the corresponding threaded holes 31. To realize the fixed connection between the first limiting member 5 and the positioning plate 3.
[0065] Regarding the installation method of the existing light source structure, please refer to Figure 12, first fix the substrate 2 on the positioning plate 3. The worker screws to fix the substrate 2 along the direction of H3. Then when installing the reflection component 9 on the positioning plate 3, screw to fix the reflection component 9 along the direction of H4. That is, when the worker installs the substrate 2 and the reflection component 9, the orientation of the positioning plate 3 needs to be changed midway. During the production process of the assembly line, changing the orientation of the positioning plate 3 greatly increases the processing time, thereby increasing the production cost of the product.
[0066] In this application, please refer to Figures 9 - 10 , when the worker installs the substrate 2 and the first limiting member 5, only need to install the substrate 2 along the direction of H2 and install the first limiting member 5 along the direction of H2, without changing the orientation of the positioning plate 3, thereby saving the installation time.
[0067] In addition, the first end face 52 of this application abuts against the positioning plate 3, and the surface-to-surface contact can ensure the flatness of the installation.
[0068] Further, a positioning post 54 is provided on the end face of the first limiting member 5 facing the positioning plate 3, and a positioning hole 32 corresponding to the positioning post 54 is provided at a non-first region of the positioning plate 3;
[0069] The shape of the positioning hole 32 matches the cross-sectional shape of the positioning post 54, and the positioning hole 32 is used to limit the movement of the positioning post 54 on the plane where the positioning plate 3 is located.
[0070] Please refer to Figure 10 , a positioning post 54 is provided on the end face of the first limiting member 5 facing the positioning plate 3, and a positioning hole 32 matching the positioning post 54 is provided on the positioning plate 3. The positioning hole 32 is used to limit the movement of the positioning post 54 on the plane where the positioning plate 3 is located. When fixing the first limiting member 5 and the positioning plate 3, the positioning post 54 of the first limiting member 5 can be inserted into the corresponding positioning hole 32 of the positioning plate 3 to limit the movement of the first limiting member 5 on the plane where the positioning plate 3 is located. Then press the first limiting member 5 along the direction of H2 until the first end face 52 abuts against the positioning plate 3, and lock the first limiting member 5 and the positioning plate 3 by screwing a screw through the through hole 53 and the corresponding threaded hole 31. In this application, the first limiting member 5 and the positioning plate 3 can be quickly positioned through the positioning post 54 and the positioning hole 32, and then the first limiting member 5 can be quickly fixed on the positioning plate 3, improving the processing efficiency of the light source structure device.
[0071] Further, please refer to Figure 9 , the first region of the positioning plate 3 has a positioning groove 33, the shape of the positioning groove 33 matches the shape of the substrate 2, and the substrate 2 is fixed in the positioning groove 33.
[0072] It should be noted that the first area of the positioning plate is preset. The first area is used to install the substrate, so that the light-emitting elements on the substrate are aligned with the first opening of the reflector.
[0073] An exemplary process for installing the substrate 2 into the first area of the positioning plate 3 can be as follows: after applying thermal grease on the surface of the second side 22 of the substrate 2, place it into the positioning groove 33. It is also possible to open at least two through holes on the substrate 2, and set threaded holes corresponding to each through hole on the positioning plate 3. By screwing the screws through each through hole and tightening them with the corresponding threaded holes, the precise positioning of the substrate 2 and the positioning plate 3 can be achieved.
[0074] Preferably, the depth of the positioning groove 33 is 0.5 mm, and 4 screws are used to fix the substrate 2 and the positioning plate 3.
[0075] Preferably, the positioning plate 3 is a heat dissipation plate. Since the light-emitting element 1 is fixed on the substrate 2, and the substrate 2 is fixed on the heat dissipation plate, the heat generated by the light-emitting element 1 can be dissipated through the heat dissipation plate. The specific material of the heat dissipation plate is not specifically limited.
[0076] Further, please refer to Figure 4 With Figure 6 , on the side of the first limiting member 5 facing away from the positioning plate 3, there is a first square groove 55. A Fresnel lens 7 is clamped in the first square groove 55. The surface of the Fresnel lens 7 facing the light-emitting element 1 abuts against the second opening 42 of the reflector 4.
[0077] It should be noted that the width of the first square groove 55 matches the thickness of the Fresnel lens 7, so that the Fresnel lens 7 is clamped in the first square groove 55. The reflector 4 can be restricted from moving in the width direction and the depth direction of the groove 51 by the first limiting member 5 and the second limiting member 6, and the reflector 4 can be restricted from moving in the length direction of the groove 51 by the Fresnel lens 7. Thus, the reflector 4 can be fixed in the groove 51.
[0078] Compared with conventional convex lenses and concave lenses, the Fresnel lens of the present application can reduce the thickness and weight of the lens.
[0079] Further, please refer to Figure 4 With Figure 7 , on the side of the first limiting member 5 facing away from the positioning plate 3, there is a second square groove 56. A brightness enhancement sheet 8 is clamped in the second square groove 56. The Fresnel lens 7 is located between the reflector 4 and the brightness enhancement sheet 8.
[0080] It should be noted that the width of the second square groove 56 matches the thickness of the brightness enhancement sheet 8, so that the brightness enhancement sheet 8 is clamped in the second square groove 56. By designing the brightness enhancement sheet 8 in the present application, the brightness and contrast of the light source structure device can be effectively improved.
[0081] As an embodiment, the installation process of the light source structure device proposed in this application is as follows. Please refer to Figure 5 , install the reflector 4 along the H1 direction into the groove 51 of the first limiting member 5. Among them, the first opening 41 corresponds to the end with a smaller opening of the groove 51, and the second opening 42 corresponds to the end with a larger opening of the groove 51. Then please refer to Figure 6 , install the Fresnel lens 7 along the H1 direction into the first square groove 55, so that the Fresnel lens 7 is clamped in the first square groove 55, and the surface of the Fresnel lens 7 facing the light-emitting element 1 abuts against the second opening 42 of the reflector 4. Please continue to refer to Figure 7 , install the brightness enhancement film 8 along the H1 direction into the second square groove 56, so that the brightness enhancement film 8 is clamped in the second square groove 56. After installing the reflector 4, the Fresnel lens 7 and the brightness enhancement film 8, then install the first limiting member 5. Please refer to Figure 8 , install the first limiting member 5 along the H1 direction, and fixedly connect it to the second limiting member 6 through screws to fix the reflector 4 in the groove. Please refer to Figure 9 , install and fix the substrate 2 along the H2 direction on the first area of the positioning plate 3. After fixing the substrate 2, please refer to Figure 10 , install and fix the first limiting member 5 along the H2 direction on the positioning plate 3. At this time, the positioning post of the first limiting member 5 can be passed through the positioning hole 32 first, and observe whether the light-emitting element 1 is aligned with the first opening of the reflector. If it is aligned, then fix the first limiting member 5 to the positioning plate 3 through screws. If it is not aligned or the offset is large, the offset amount can be checked in time, and according to the inspection result, it can be further determined whether the parts are unqualified or the installation is incorrect, so as to ensure that the light-emitting element of the installed product is aligned with the first opening.
[0082] The embodiment of this application provides a light source system, and the light source system includes: the aforementioned light source structure device and a housing; the housing is used to encapsulate the light source structure device, the housing has a first hole and a second hole, the first hole is used as an access port for an electric wire, and the electric wire is used to connect the substrate, and the second hole is used as an outgoing light port of the light source structure device.
[0083] The embodiment of this application provides a vehicle system, and the vehicle system includes: a main body and the aforementioned light source system; the main body has an installation position, and the installation position is used to install at least one of the light source systems.
[0084] The vehicle system can be a vehicle, a laser projector, a laser engraving machine, etc., and specific limitations are not made here.
[0085] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present application.
Claims
1. A light source structure device, characterized in that: include: A light-emitting element, a substrate, a positioning plate, a reflector and a first limiting member; The substrate comprises a first surface and a second surface which are arranged opposite to each other, the light emitting element is fixed on the first surface, and the second surface is fixed on the first area of the positioning plate; The reflector comprises a first opening and a second opening which are arranged opposite to each other, and the diameter of the first opening is smaller than the diameter of the second opening; The first stopper has a groove matching the shape of the reflector, the groove has a first notch, a second notch and an observation window, the first notch corresponds to the first opening, the second notch corresponds to the second opening, the observation window is an opening corresponding to the bottom surface of the groove, the groove is used to accommodate the reflector, and the first stopper is used to fix the reflector in the groove; the end surface of the first stopper facing the positioning plate includes a first end surface, the first end surface is fixedly connected to the second area of the positioning plate, there is a gap between the first opening of the reflector and the substrate, and the first area and the second area are located on the same side of the positioning plate; The light emitting element corresponds to the first opening, so that the light emitted by the light emitting element enters the inner cavity of the reflector from the first opening and is emitted from the second opening.
2. A light source structure device according to claim 1, characterized in that: Also includes: a second limiting member, which is disposed at the observation window of the groove and is fixedly connected to the first limiting member, and is used to fix the reflector in the groove; There is a gap between the second position-limiting member and the substrate, and the gap between the second position-limiting member and the substrate is greater than the gap between the first opening of the reflector and the substrate.
3. The light source structure device according to claim 1, characterized in that: The end surface of the first limiting member facing the positioning plate further includes a second end surface, and the second end surface corresponds to the substrate and is spaced apart from the substrate.
4. The light source structure device according to claim 1, characterized in that: The first end surface of the first limiting member has at least two through holes, and the second area of the positioning plate facing the first limiting member has threaded holes corresponding to the through holes, and screws pass through each of the through holes and are fixedly connected to the corresponding threaded holes.
5. The light source structure device according to claim 1, characterized in that: The first limiting member is provided with a positioning column on the end surface facing the positioning plate, and the positioning plate is provided with a positioning hole corresponding to the positioning column in a region other than the first region; The shape of the positioning hole matches the shape of the cross section of the positioning column, and the positioning hole is used to limit the movement of the positioning column on the plane where the positioning plate is located.
6. The light source structure device according to claim 1, characterized in that: The first area of the positioning plate has a positioning groove, the shape of the positioning groove matches the shape of the substrate, and the substrate is fixed in the positioning groove.
7. The light source structure device according to claim 1, characterized in that: The first position-limiting member has a first square groove on a side facing away from the positioning plate. A Fresnel lens is disposed in the first square groove. The surface of the Fresnel lens facing the light-emitting element abuts against the second opening of the reflector.
8. The light source structure device according to claim 7, characterized in that: A second square groove is formed on a side of the first limiting member facing away from the positioning plate, a brightness enhancement sheet is disposed in the second square groove, and the Fresnel lens is located between the reflector and the brightness enhancement sheet.
9. A light source system, characterized in that: The light source system comprises: The light source structure device and housing as described in any one of claims 1 to 8; The shell is used to encapsulate the light source structure device. The shell has a first hole and a second hole. The first hole serves as an access port for wires used to connect to the substrate, and the second hole serves as a light outlet for the light source structure device.
10. A carrier system, characterized in that: The carrier system comprises: The main body and the light source system according to claim 9; The main body has an installation position, and the installation position is used to install at least one of the light source systems.