Reinforcing steel bar burr milling device

By designing a steel bar burr milling device including a clamping mechanism and adjustment wheel support, the problem of incomplete removal of steel bar burrs in the existing process is solved, efficient and stable milling operation is achieved, the strength and durability of the steel bar are improved, and the dimensional accuracy is ensured.

CN222944577UActive Publication Date: 2025-06-06陕西勇拓机械科技有限公司
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Patent Information

Application Number
CN202421810695.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-06
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

In the existing process, the steel bar burrs are not completely removed during the steel bar wire wire production process, resulting in burrs on the steel bar surface, which is low efficiency, poor quality, high labor intensity, high safety risks, and affects threaded connections.

Method used

A reinforced burr milling device is designed, including a bracket, a clamping mechanism, a flat milling cutter and a linear guide rail assembly. Through the clamping mechanism and the adjustment wheel support setting, efficient and stable milling operation is achieved.

Benefits of technology

Through efficient milling operations, the steel bar burrs are removed, making the surface smoother and smoother, reducing threaded connection gaps and length errors, improving the overall strength and durability of the steel bars, ensuring dimensional accuracy, and complying with strict engineering standards.

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Abstract

The utility model provides a reinforcing steel bar burr milling device, which belongs to the technical field of milling machines and comprises a support, a clamping mechanism is arranged at the top of the support and comprises a support frame, a clamping cylinder, a limiting cylinder, a plain milling cutter, a linear guide rail component and a ball screw component, a center plate is arranged on one side of the support frame, and the center plate is arranged on the other side of the support frame. A gear is arranged on the center plate, symmetrical racks are arranged at the two ends of the gear, a clamping block is arranged at the output end of the clamping air cylinder, the limiting air cylinder is located on one side of the top of the supporting frame, the plain milling cutter is connected with one end of the main shaft, and the main shaft is connected with the output end of the first servo motor. The linear guide rail assemblies are located on the two sides of the top of the supporting frame, and the ball screw assembly is located between the linear guide rail assemblies.
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Description

Technical Field

[0001] The utility model relates to the technical field of milling machines, in particular to a steel bar burr milling device. Background Art

[0002] Milling refers to the use of rotating multi-edged tools to cut workpieces. It is a highly efficient processing method. During operation, the tool rotates and the workpiece moves. The workpiece can also be fixed, but the rotating tool must still move. The machine tools used for milling include horizontal milling machines or vertical milling machines, as well as large gantry milling machines. These machine tools can be ordinary machine tools or CNC machine tools. The rotating milling cutter is used as the cutting tool for cutting. Milling is generally performed on a milling machine or a boring machine. It is suitable for processing planes, grooves, various forming surfaces, and special surfaces of molds.

[0003] In the process of rebar threading production, incomplete removal of burrs on the end face of the wire head or inadequate surface treatment may cause burrs on the surface of the rebar. The existing process is to manually grind the burrs on the end face of the rebar using an angle grinder, which is inefficient, has poor grinding quality, high labor intensity, and high safety risks. The quality and effect of manual grinding will have a certain impact on the threaded connection. Utility Model Content

[0004] In order to make up for the above deficiencies, the utility model provides a steel bar burr milling device which overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a steel bar burr milling device, comprising a bracket, a clamping mechanism is provided on the top of the bracket, and the clamping mechanism comprises:

[0007] A support frame, wherein a center plate is provided on one side of the support frame, a gear is provided on the center plate, and symmetrical racks are provided at both ends of the gear;

[0008] A clamping cylinder, wherein the output end of the clamping cylinder is provided with a clamping block;

[0009] A limit cylinder, the limit cylinder is located on one side of the top of the support frame;

[0010] A flat milling cutter, wherein the flat milling cutter is connected to one end of a main shaft, and the main shaft is connected to an output end of a first servo motor;

[0011] Linear guide rail assemblies, the linear guide rail assemblies are located on both sides of the top of the support frame;

[0012] A ball screw assembly is located between the linear guide rail assemblies.

[0013] In one embodiment of the utility model, a second servo motor is provided on one side of the support frame through a mounting frame, and a connecting shaft is provided at an output end of the second servo motor. The first servo motor is connected to the top of the support frame through the mounting frame.

[0014] In an embodiment of the present invention, the first servo motor is connected through the top of the mounting frame and the supporting frame.

[0015] In one embodiment of the utility model, a rack hole is provided on one side of the support frame, a clamping groove is provided on the clamping block, there are two clamping cylinders which are arranged opposite to each other, and the clamping block is installed at the output ends of the two clamping cylinders.

[0016] In an embodiment of the present invention, the top of the left part and the bottom of the right part of the symmetrical rack are respectively connected to two clamping blocks.

[0017] In an embodiment of the utility model, a limiting plate is provided at the output end of the limiting cylinder, and the limiting plate is located at one side of the flat milling cutter.

[0018] In an embodiment of the utility model, an adjusting wheel support is provided on the side of the bracket, and the center line of the wheel of the adjusting wheel support and the center line of the clamping groove are located on the same straight line.

[0019] In an embodiment of the utility model, a reducer is provided on one side of the second servo motor, and the reducer is connected to the output end of the second servo motor via a connecting shaft.

[0020] The steel bar burr milling device provided by the utility model has the following beneficial effects:

[0021] 1. Through the setting of the clamping mechanism, the milling operation is made more efficient. Removing burrs can make the end face of the steel bar thread smoother and flatter, reduce the gap between the two steel bars caused by burrs, and reduce the error in the connection length, thereby improving the overall strength and durability of the steel bar. The grinding efficiency is high, the structure is more stable, and it is easy to operate, ensuring the accuracy of the steel bar size, meeting strict engineering standards, and reducing construction problems caused by size deviations.

[0022] 2. By adjusting the setting of the wheel support, the milling operation can be brought to a considerable stability. The stable operating device can ensure that the strength and angle of the processing of the steel bar burrs are consistent each time, so that the grinding effect of the steel bar surface is more uniform and smooth. For example, when mass-producing steel bars of the same specifications, the stable device can make the surface quality of each steel bar reach a high standard, and there will be no over-processing or under-processing. It helps to accurately control the depth and range of burr removal, avoid unnecessary damage to the steel bar body, and maintain the structural integrity of the steel bar. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a structural perspective view provided by an embodiment of the utility model;

[0025] Figure 2 A front view provided for an embodiment of the utility model;

[0026] Figure 3 A side view provided for an embodiment of the utility model;

[0027] Figure 4 A top view provided for an embodiment of the utility model.

[0028] In the figure: 1. bracket; 101. adjusting wheel support; 2. clamping mechanism; 201. supporting frame; 202. rack hole; 203. symmetrical rack; 204. gear; 205. center plate; 206. clamping block; 2061. clamping groove; 207. clamping cylinder; 208. limit cylinder; 2081. limit plate; 209. flat milling cutter; 210. spindle; 211. first servo motor; 2111. second servo motor; 212. linear guide assembly; 213. ball screw assembly; 214. connecting shaft; 3. reducer. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Example

[0031] Reference Figure 1-Figure 4The present technical solution provides a steel bar burr milling device, which includes a bracket 1, a clamping mechanism 2 is provided on the top of the bracket 1, and the clamping mechanism 2 includes: a support frame 201, a clamping cylinder 207, a limit cylinder 208, a flat milling cutter 209 and a linear guide assembly 212, a center plate 205 is provided on one side of the support frame 201, a gear 204 is provided on the center plate 205, and symmetrical racks 203 are provided at both ends of the gear 204, a clamping block 206 is provided at the output end of the clamping cylinder 207, and a limit cylinder 208 is provided. The cylinder 208 is located on one side of the top of the support frame 201, the flat milling cutter 209 is connected to one end of the spindle 210, the spindle 210 is connected to the output end of the first servo motor 211, the linear guide rail assembly 212 is located on both sides of the top of the support frame 201, the ball screw assembly 213, the ball screw assembly 213 is located between the linear guide rail assemblies 212, and a second servo motor 2111 is provided on one side of the support frame 201 through a mounting frame, and a connecting shaft 214 is provided at the output end of the second servo motor 2111.The first servo motor 211 is connected to the top of the support frame 201 through the mounting frame, a rack hole 202 is provided on one side of the support frame 201, a clamping groove 2061 is provided on the clamping block 206, there are two clamping cylinders 207 and they are arranged opposite to each other, the clamping blocks 206 are installed at the output ends of the two clamping cylinders 207, the top of the left part and the bottom of the right part of the symmetrical rack 203 are respectively connected to the two clamping blocks 206, a limiting plate 2081 is provided at the output end of the limiting cylinder 208, and the limiting plate 2081 is located on one side of the flat milling cutter 209, and an adjusting wheel support 1 is provided on the side of the bracket 1 01. The adjusting wheel support 101 can support the steel bar. By adjusting the setting of the wheel support 101, the milling operation can be stabilized. The stable operating device can ensure that the strength and angle of the steel bar burr treatment are consistent each time, so that the grinding effect of the steel bar surface is more uniform and smooth. For example, when mass-producing steel bars of the same specification, the stable device can ensure that the surface quality of each steel bar reaches a high standard, and there will be no over-treatment or under-treatment. It is helpful to accurately control the depth and range of burr removal and avoid unnecessary damage to the steel bar body. Damage, maintain the structural integrity of the steel bar, adjust the center line of the wheel of the wheel support 101 and the center line of the clamping groove 2061 to be on the same straight line, start the clamping cylinder 207, the clamping cylinder 207 drives the clamping block 206 to move relative to each other, specifically, the two racks of the symmetrical rack 203 move up and down on the gear 204 respectively, and the clamping block 206 will move closer or farther away, which is manifested as a clamping and loosening action, so that the clamping groove 2061 clamps the steel bar, start the limit cylinder 208, and let the limit plate 2081 move down or up to position the steel bar, and start the first servo The servo motor 211 drives the spindle 210 forward or backward through the linear guide assembly 212, thereby driving the flat milling cutter 209 to remove the burrs on the end of the steel bar. The setting of the clamping mechanism 2 makes the milling operation more efficient. Removing the burrs can make the surface of the steel bar smoother and flatter, reduce the threaded connection gap and connection length error caused by the burrs, thereby improving the overall strength and durability of the steel bar. The grinding efficiency is high, the structure is more stable, and it is easy to operate, ensuring the accuracy of the steel bar size, meeting strict engineering standards, and reducing construction problems caused by dimensional deviations.

[0032] Reference Figure 1-Figure 4 Based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that a reducer 3 is provided on one side of the second servo motor 2111, and the reducer 3 is connected to the output end of the second servo motor 2111 through a connecting shaft 214.

[0033] Specifically, the working process or working principle of the steel bar burr milling device is as follows: start the clamping cylinder 207, the clamping cylinder 207 drives the clamping block 206 to move relative to each other, specifically, the two racks of the symmetrical rack 203 move up and down on the gear 204 respectively, and the clamping block 206 will move closer or farther away, which is manifested as a clamping and loosening action, so that the clamping groove 2061 clamps the steel bar, starts the limit cylinder 208, and moves the limit plate 2081 down or up to position the steel bar, starts the first servo motor 211, and drives the spindle 210 forward or backward through the linear guide assembly 212, thereby driving the flat milling cutter 209 to remove the burrs at the end of the steel bar.

[0034] It should be noted that the first servo motor 211, the second servo motor 2111, and the reducer 3 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they are not described in detail.

Claims

1. A steel bar burr milling device, comprising a bracket (1), characterized in that: A clamping mechanism (2) is provided at the top of the bracket (1), and the clamping mechanism (2) comprises: A support frame (201), wherein a center plate (205) is provided on one side of the support frame (201), a gear (204) is provided on the center plate (205), and symmetrical racks (203) are provided at both ends of the gear (204); A clamping cylinder (207), wherein the output end of the clamping cylinder (207) is provided with a clamping block (206); A limiting cylinder (208), wherein the limiting cylinder (208) is located on one side of the top of the support frame (201); A flat milling cutter (209), wherein the flat milling cutter (209) is connected to one end of a main shaft (210), and the main shaft (210) is connected to an output end of a first servo motor (211); A linear guide assembly (212), wherein the linear guide assembly (212) is located on both sides of the top of the support frame (201); A ball screw assembly (213), wherein the ball screw assembly (213) is located between the linear guide rail assemblies (212).

2. The steel bar burr milling device according to claim 1, characterized in that: A second servo motor (2111) is provided on one side of the support frame (201) via a mounting frame, and a connecting shaft (214) is provided at an output end of the second servo motor (2111).

3. The steel bar burr milling device according to claim 1, characterized in that: The first servo motor (211) is connected via the mounting frame and the top of the support frame (201).

4. The steel bar burr milling device according to claim 1, characterized in that: A rack hole (202) is provided on one side of the support frame (201), a clamping groove (2061) is provided on the clamping block (206), two clamping cylinders (207) are arranged opposite to each other, and the clamping blocks (206) are installed at the output ends of the two clamping cylinders (207).

5. The steel bar burr milling device according to claim 4, characterized in that: The top of the left part and the bottom of the right part of the symmetrical rack (203) are respectively connected to two clamping blocks (206).

6. The steel bar burr milling device according to claim 5, characterized in that: A limiting plate (2081) is provided at the output end of the limiting cylinder (208), and the limiting plate (2081) is located on one side of the flat milling cutter (209).

7. The steel bar burr milling device according to claim 1, characterized in that: An adjusting wheel support (101) is provided on the side of the bracket (1), and the center line of the wheel of the adjusting wheel support (101) and the center line of the clamping groove (2061) are located on the same straight line.

8. The steel bar burr milling device according to claim 2, characterized in that: A reducer (3) is provided on one side of the second servo motor (2111), and the reducer (3) is connected to the output end of the second servo motor (2111) via a connecting shaft (214).