Obstacle training operation mechanism and training device for welder skill improvement

Abstract

The utility model discloses an obstacle training operation mechanism and training device for improving the skill of a welder, the training operation mechanism comprises a plurality of obstacle simulation pieces, a bearing piece, a connecting seat, a training pipeline and a fixed connecting assembly, the obstacle simulation pieces are fixedly arranged on the bearing piece, the obstacle bearing pieces are arranged at intervals, and the connecting seat is connected with the training pipeline. The connecting base and the fixed connecting assembly are fixedly arranged on the two sides of the bearing piece respectively, one end of the practice pipeline is connected with the connecting base, and the fixed connecting assembly is connected with the fixed tool operation frame. According to the utility model, the plurality of obstacle simulation pieces are arranged on the bearing piece, and the obstacle simulation pieces are arranged at different positions of the bearing piece, so that a welding scene with a plurality of obstacles at different spatial positions can be simulated. Training cost is saved, operation is convenient, and training efficiency is higher.

Description

Technical Field

[0001] The utility model relates to the technical field of welder skill improvement training, and specifically relates to an obstacle training operating mechanism and a training device for welder skill improvement. Background Art

[0002] Manual arc welding is a common material welding technology widely used in industrial products. With the continuous development of science and technology, although various automatic welding technologies emerge in an endless stream, manual arc welding still plays an irreplaceable role in many occasions in industrial production due to its convenience and flexibility.

[0003] As the main implementer of welding production, the technical level of welders largely determines the development and application of this technology, which requires welder training, such as welder skill training, welder grade examinations, and welder skill competitions. In actual welding scenarios, many welded parts are not directly facing the welder, and there are obstacles between the welded parts and the welder. For example, if you need to weld some welded parts that are closer to the inside, these obstacles often exist more than one, and are located in different spatial orientations. In the existing welding training process, in order to train welders' welding skills when facing obstacles, obstacles are often set between the welder and the welded parts for simulation training. Usually, an obstacle is set on a fixed tooling. If you want to simulate multiple obstacles, obstacles in different orientations and distances, you need to set an obstacle on multiple independent fixed toolings, and the height and spatial position of each obstacle are different.

[0004] However, this method requires multiple fixed tools to match simulated obstacles in different spatial positions, which is expensive and has a complicated operation process. In view of this, this patent application is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide an obstacle training operating mechanism for improving welder skills, and also to provide an obstacle training device, which can simulate welding scenes with multiple obstacles at different spatial positions and different obstacle distances by arranging multiple obstacle simulation parts on a carrier and arranging each obstacle simulation part at a different position of the carrier, thereby saving training costs, being easy to operate, and having higher training efficiency.

[0006] The utility model is realized by the following technical solutions:

[0007] The first object of the utility model is to provide an obstacle training operation mechanism for improving welder skills, comprising an obstacle simulation part, a bearing part, a connecting seat, a practice pipe, and a fixed connection assembly. The obstacle simulation parts are provided in plurality and fixedly mounted on the bearing part, and the obstacle bearing parts are arranged at intervals. The connecting seat and the fixed connection assembly are respectively fixedly mounted on both sides of the bearing part, one end of the practice pipe is connected to the connecting seat, and the fixed connection assembly is connected to a fixed tooling operating frame.

[0008] In an optional embodiment, the obstacle simulation member is a tubular structure, and each of the obstacle simulation members is arranged in parallel and located on the same side of the supporting member.

[0009] In an optional embodiment, the supporting member includes a supporting platform and a plurality of connecting platforms, each of the connecting platforms is connected to the supporting platform, and the connecting platforms are distributed in an array along the circumference of the supporting platform, the connecting seat and the fixed connection component are both connected to the supporting platform, and each of the connecting platforms is fixedly connected to at least one obstacle simulation component.

[0010] In an optional embodiment, each obstacle simulation member is fixed to the connecting platform by connecting bolts.

[0011] In an optional embodiment, each of the connecting platforms is provided with a long slot hole along its axial direction to provide space for the obstacle simulation member to move along the connecting platform, and the connecting bolt passes through the long slot hole to connect the obstacle simulation member.

[0012] In an optional embodiment, a mounting hole is provided in the middle of the connecting seat, and the end of the exercise pipe can be inserted into the mounting hole. A mounting bolt is provided on the outside of the connecting seat, and the mounting bolt passes through the side wall of the connecting seat to enter the mounting hole to hold the exercise pipe for fixing.

[0013] In an optional embodiment, the fixed connection assembly includes a connecting head and a connecting rod, one end of the connecting rod is inserted into the connecting head, the connecting rod and the connecting head are detachably fixed, and the connecting rod is connected to a fixed tooling operating frame.

[0014] In an optional embodiment, the connecting head and the connecting rod are fixedly connected by a locking bolt;

[0015] The connecting rod is provided with a plugging slot, and the two side surfaces of the connecting rod are provided with plugging holes, and the two plugging holes are communicated with the plugging slot.

[0016] In an optional embodiment, an argon filling tube is provided on the connection seat, and one end of the argon filling tube passes through the connection seat, the supporting platform and the connecting head in sequence to be connected to the argon filling device.

[0017] The second object of the present utility model is to provide a training device for improving welder skills, comprising an obstacle training operating mechanism as described in any one of the above items, and also comprising a fixed tooling, wherein the obstacle training operating mechanism is connected to the fixed tooling.

[0018] The advantages and beneficial effects of the utility model compared to the prior art are:

[0019] In the utility model, by setting a plurality of obstacle simulation members on the carrier and arranging each obstacle simulation member at a different position of the carrier, a welding scene with a plurality of obstacles at different spatial positions and different obstacle distances can be simulated. It is not necessary to use and replace a plurality of independently set obstacle simulation members one by one for simulation training, and it can be realized by using a training operation mechanism, which saves training costs, is convenient to operate, and has higher training efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present utility model, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work. In the drawings:

[0021] Figure 1 The present invention is a schematic diagram of a three-dimensional structure from one perspective of an obstacle training operating mechanism for improving welder skills.

[0022] Figure 2 A schematic diagram of a side view structure of an obstacle training operating mechanism for improving welder skills;

[0023] Figure 3 A schematic diagram of a side view structure of an obstacle training operating mechanism for improving welder skills from another perspective;

[0024] Figure 4 The present invention is a three-dimensional structural schematic diagram from another perspective of an obstacle training operating mechanism for improving welder skills.

[0025] Marks and corresponding parts names in the attached drawings:

[0026] 1-obstacle simulation part, 2-carrying part, 201-carrying platform, 202-connecting platform, 3-connecting seat, 4-fixed connection component, 401-connecting head, 402-connecting rod, 5-long slot hole, 6-connecting bolt, 7-mounting hole, 8-mounting bolt, 9-locking bolt, 10-plug-in slot hole, 11-plug-in hole, 12-argon filling tube. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below in conjunction with embodiments and drawings. The schematic implementation manner of the utility model and its description are only used to explain the utility model and are not intended to limit the utility model.

[0028] In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present invention. However, it is apparent to those skilled in the art that these specific details are not necessary to implement the present invention. In other embodiments, in order to avoid confusing the present invention, well-known structures, circuits, materials or methods are not specifically described.

[0029] Throughout the specification, references to "one embodiment," "an embodiment," "an example," or "an example" mean that a particular feature, structure, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment of the present invention. Therefore, the phrases "one embodiment," "an embodiment," "an example," or "an example" appearing in various places throughout the specification do not necessarily all refer to the same embodiment or example. In addition, particular features, structures, or characteristics may be combined in one or more embodiments or examples in any suitable combination and / or sub-combination. In addition, it will be appreciated by those of ordinary skill in the art that the figures provided herein are for illustrative purposes and that the figures are not necessarily drawn to scale. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0030] In the description of the present invention, the terms "front", "rear", "left", "right", "up", "down", "vertical", "horizontal", "high", "low", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the scope of protection of the present invention.

[0031] Embodiment 1:

[0032] like Figures 1 to 4As shown in, an obstacle training operating mechanism for improving welder skills includes an obstacle simulation part 1, a bearing part 2, a connecting seat 3, a practice pipe, and a fixed connection component 4. The obstacle simulation part 1 is provided in multiple pieces, such as 4 pieces, and the obstacle simulation part 1 is used to simulate obstacles existing in the actual welding process. Each obstacle simulation part 1 is fixed on the bearing part 2, and each obstacle bearing part 2 is arranged at intervals and located at different positions of the bearing part 2 to simulate the welding scene when there are obstacles in multiple directions. The connecting seat 3 and the fixed connection component 4 are respectively fixedly arranged on both sides of the bearing part 2, one end of the practice pipe is fixedly connected to the connecting seat 3, and the other end of the practice pipe is connected to the welding arc welding source, and the fixed connection component 4 is connected to the fixed tooling operating frame, and the entire obstacle training operating mechanism is fixedly connected to the fixed tooling operating frame through the fixed connection component 4, and the fixed tooling operating frame is used to provide support for the entire obstacle training operating mechanism.

[0033] In this embodiment, by setting a plurality of obstacle simulation members 1 on the carrier 2 and arranging each obstacle simulation member 1 at a different position of the carrier 2, a welding scene with a plurality of obstacles at different spatial positions and distances can be simulated. There is no need to use and replace a plurality of independently set obstacle simulation members one by one for simulation training, and a training operation mechanism of this embodiment can be used to achieve it, which saves training costs, is easy to operate, and has higher training efficiency.

[0034] Furthermore, the obstacle simulation member 1 is set as a tubular structure as an obstacle tube, and can be made of stainless steel. The obstacle simulation members 1 are arranged in parallel and spaced apart on the support member 2, and are located on the same side of the support member 2. During actual welding training, the trainee can cross the obstacle simulation member 1, or pass between two or more obstacle simulation members 1 to perform obstacle welding simulation training.

[0035] Furthermore, in order to improve the bearing stability of the bearing platform 201, the bearing member 2 is configured in the form of a bearing plate. Specifically, the bearing member 2 includes a bearing platform 201 and a plurality of connecting platforms 202. Each connecting platform 202 is fixedly connected to the bearing platform 201, and the plurality of connecting platforms 202 are arranged in an array along the circumference of the bearing platform 201. The angle between each two adjacent connecting platforms 202 is 90°. Four connecting platforms 202 are provided, corresponding to the obstacle tubes one by one. The connecting seat 3 and the fixed connection assembly 4 are both fixedly connected to the bearing platform 201. Each connecting platform 202 is fixedly connected with at least one obstacle simulation component 1. Preferably, Figure 1 As shown in , one obstacle simulation part 1 is provided on each connection platform 202 .

[0036] In order to further improve the applicability of the training operation mechanism of the utility model, each obstacle simulation piece 1 is set to be detachably fixedly connected with the corresponding connecting platform 202, which not only facilitates the installation and removal of the obstacle simulation piece 1, and can be removed and replaced at any time, but also can increase or decrease the number of obstacle simulation pieces 1 according to actual conditions to achieve obstacle exercises of different distances and spatial ranges. Specifically, the obstacle simulation piece 1 is fixed to the connecting platform 202 with a connecting bolt 6.

[0037] In order to improve the adjustment flexibility of the obstacle simulation part 1 on the connecting platform 202, in this embodiment, a long slot hole 5 is opened along the axial direction on each connecting platform 202, and each connecting bolt 6 passes through the long slot hole 5 and is inserted into the threaded hole of the obstacle simulation part 1. By loosening the connecting bolt 6, the obstacle simulation part 1 can be moved along the connecting platform 202, so that the spatial position of the obstacle simulation part 1 can be adjusted more flexibly, and obstacle exercises in spatial ranges of different distances and angles can be achieved.

[0038] In this embodiment, the middle of the connection seat 3 is provided with a mounting hole 7, and the connection seat 3 is equivalent to a tubular structure. The exercise pipe can be inserted into the mounting hole 7. A mounting bolt 8 is provided on the outside of the connection seat 3. The end of the mounting bolt 8 penetrates the side wall of the connection seat 3 and enters the mounting hole 7. When the exercise pipe is inserted into the mounting hole 7, the mounting bolt 8 is tightened to hold the outside of the exercise pipe, thereby fixing the exercise pipe. In this way, the exercise pipes of different apertures can be replaced. The exercise pipes of different apertures can be installed by tightening the mounting bolt 8.

[0039] Embodiment 2:

[0040] On the basis of Example 1, Figures 1 to 4 As shown in the figure, the fixed connection assembly 4 is designed to include a connection head 401 and a connection rod 402. The connection head 401 is a hollow structure. One end of the connection rod 402 is inserted into the connection head 401. The connection rod 402 and the connection head 401 are fixed by a locking bolt 9, so as to achieve detachable fixed cooperation between the two, and the connection rod 402 is connected to the fixed tooling operating frame. The locking bolt 9 can realize the detachable fixed connection between the training operating mechanism of this embodiment and the fixed tooling, and cooperate with the training tooling to perform exercises in multiple directions and different spaces.

[0041] Furthermore, a plugging slot 10 is provided on the connecting rod 402, and plugging holes 11 are provided on both sides of the plugging slot 10 and on both side surfaces of the connecting rod 402, and the two plugging holes 11 are connected to the plugging slot 10. The plugging slot 10 and the plugging hole 11 are designed so that the training operating mechanism can be plugged into the fixed tooling operating frame and installed and fixed.

[0042] When practicing stainless steel pipes or other practice pipes that require argon filling protection on the back of the pipe, an argon filling pipe 12 is designed in this embodiment, one end of the argon filling pipe 12 passes through the mounting hole 7 of the connecting seat 3, and the other end passes through the support platform 201 in turn to enter the hollow connector 401, and then passes through the connector 401 to connect with the external argon filling device. The argon filling pipe 12 is an L-shaped structure as a whole, and the argon gas from the argon filling device directly enters the practice pipe through the argon filling pipe 12. Therefore, the back of the practice pipe can be filled with argon through the internal argon filling pipe 12, and the back can be quickly filled with argon for protection.

[0043] Embodiment 3:

[0044] This embodiment involves an obstacle training device, which includes a training operating mechanism as in Embodiment 1 or Embodiment 2, wherein the operating mechanism is connected to a fixed tooling operating frame, and the fixed tooling operating frame provides support for the operating mechanism. The fixed tooling operating frame can adopt a structure similar to a support frame, and the entire fixed tooling operating frame is placed on a support platform. Other specific fixed tooling structures with similar functions can also be adopted, as long as they have a supporting effect on the operating mechanism, which will not be described in detail here.

[0045] The above specific implementation methods further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above are only specific implementation methods of the utility model and are not used to limit the protection scope of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. An obstacle training operating mechanism for improving welder skills, characterized in that: The invention comprises an obstacle simulation part (1), a bearing part (2), a connecting seat (3), a training pipe, and a fixed connecting assembly (4); a plurality of obstacle simulation parts (1) are arranged and fixedly mounted on the bearing part (2); the bearing parts (2) are arranged at intervals; the connecting seat (3) and the fixed connecting assembly (4) are respectively fixedly mounted on two sides of the bearing part (2); one end of the training pipe is connected to the connecting seat (3); and the fixed connecting assembly (4) is connected to a fixed tooling operating frame.

2. The obstacle training operating mechanism for improving welder skills according to claim 1, characterized in that: The obstacle simulation member (1) is a tubular structure, and each of the obstacle simulation members (1) is arranged in parallel and located on the same side of the supporting member (2).

3. An obstacle training operating mechanism for improving welder skills according to claim 1 or 2, characterized in that: The bearing member (2) comprises a bearing platform (201) and a plurality of connecting platforms (202), each of the connecting platforms (202) being connected to the bearing platform (201), and the connecting platforms (202) being distributed in an array along the circumference of the bearing platform (201), the connecting seat (3) and the fixed connection assembly (4) being both connected to the bearing platform (201), and each of the connecting platforms (202) being fixedly connected to at least one obstacle simulation member (1).

4. The obstacle training operating mechanism for improving welder skills according to claim 3, characterized in that: Each obstacle simulation component (1) is fixed to the connecting platform (202) by means of connecting bolts (6).

5. The obstacle training operating mechanism for improving welder skills according to claim 4, characterized in that: Each of the connecting platforms (202) is provided with a long slot hole (5) along its axial direction to provide space for the obstacle simulation component (1) to move along the connecting platform (202); the connecting bolt (6) passes through the long slot hole (5) to connect the obstacle simulation component (1).

6. An obstacle training operating mechanism for improving welder skills according to any one of claims 4 to 5, characterized in that: A mounting hole (7) is provided in the middle of the connection seat (3), and the end of the exercise pipe can be inserted into the mounting hole (7). A mounting bolt (8) is provided on the outside of the connection seat (3), and the mounting bolt (8) passes through the side wall of the connection seat (3) to enter the mounting hole (7) to abut against the exercise pipe for fixing.

7. The obstacle training operating mechanism for improving welder skills according to claim 6, characterized in that: The fixed connection assembly (4) comprises a connection head (401) and a connection rod (402), one end of the connection rod (402) is inserted into the connection head (401), the connection rod (402) and the connection head (401) are detachably fixedly matched, and the connection rod (402) is connected to a fixed tooling operating frame.

8. The obstacle training operating mechanism for improving welder skills according to claim 7, characterized in that: The connecting head (401) and the connecting rod (402) are fixedly connected via a locking bolt (9); The connecting rod (402) is provided with a plugging slot (10), and two side surfaces of the connecting rod (402) are provided with plugging holes (11), and the two plugging holes (11) are connected to the plugging slot (10).

9. The obstacle training operating mechanism for improving welder skills according to claim 8, characterized in that: An argon filling tube (12) is provided on the connection seat (3), and one end of the argon filling tube (12) passes through the connection seat (3), the supporting platform (201) and the connecting head (401) in sequence to be connected to the argon filling device.

10. An obstacle training device for improving welder skills, characterized in that: It comprises the obstacle training operating mechanism as described in any one of claims 1 to 9, and also comprises a fixed tool, and the obstacle training operating mechanism is connected to the fixed tool.

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