Lung suction device for poultry treatment
By designing a lung-absorbing device for poultry treatment including lung-absorbing mechanisms and multi-movement mechanisms, the problem of low accuracy of existing lung-absorbing devices is solved, and efficient and accurate poultry lung aspiration is achieved, reducing production costs and labor consumption.
Patent Information
- Application Number
- CN202422179543.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The existing poultry lung extractor has complex structure and low accuracy, which cannot effectively remove poultry lungs, resulting in slow artificial removal, large labor consumption and increased costs.
A lung suction device for poultry treatment is designed, including a lung suction mechanism and a multi-movement mechanism. The lung suction mechanism cooperates with the lung suction tube through a negative pressure device to suck the poultry lungs. The multi-movement mechanism can adjust the position of the lung suction mechanism to ensure accurate aspiration and removal.
It improves the accuracy and efficiency of lung aspiration, reduces manual intervention, reduces labor consumption and production costs, and enhances processing efficiency and product utilization.
Smart Images
Figure CN222954783U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of poultry processing equipment, and specifically relates to a lung suction device for poultry processing. Background Art
[0002] China is a large country with a large population. To meet the living standards of people, the workload of poultry breeding and slaughtering is very large. During the production process, the lungs of many poultry need to be removed and then refrigerated. There are many lung extractors on the market, but their structural designs are complex, and the lung extraction effect is not good. They cannot accurately move to the working position of the poultry chest to remove the lungs. Manually removing the lungs of poultry is slow, seriously consuming a large amount of labor and increasing the costs of enterprises. Content of the Utility Model
[0003] The purpose of the utility model is to solve the problems in the prior art and propose a lung suction device for poultry processing.
[0004] The purpose of the utility model is achieved through the following technical solutions:
[0005] A lung suction device for poultry processing includes: a lung suction mechanism for sucking the lungs of poultry. The lung suction mechanism performs displacement movement in the up and down direction under the drive of a first motion mechanism; the lung suction mechanism includes a lung suction pipe. The top of the lung suction pipe is connected to a negative pressure device, and the bottom of the lung suction pipe is connected to a pressing plate. When the pressing plate is pressed against the opening of the poultry chest, the negative pressure device and the lung suction pipe cooperate to suck out the lungs in the opening of the poultry chest.
[0006] Preferably, it further includes a second motion mechanism. The lung suction mechanism performs displacement movement in the left and right direction under the drive of the second motion mechanism.
[0007] Preferably, it further includes a third motion mechanism. The lung suction mechanism performs displacement movement in the front and back direction under the drive of the third motion mechanism.
[0008] Preferably, a pressure sensor is provided between the lung suction pipe and the pressing plate.
[0009] Preferably, the first motion mechanism includes: a first assembly seat for connecting the lung suction mechanism. The first assembly seat is slidably connected to a vertical guide rail. The vertical guide rail is connected to the second motion mechanism. A first motor is connected to the vertical guide rail. The first driving wheel connected to the output end of the first motor is connected to a first driven wheel installed on the vertical guide rail through a first synchronous belt. The first assembly seat is connected to the first synchronous belt to perform displacement movement in the up and down direction on the vertical guide rail under the drive of the first synchronous belt.
[0010] Preferably, the second motion mechanism includes: a second mounting seat for connecting the vertical guide rail, the second mounting seat is slidably connected to the left and right guide rails, and the left and right guide rails are connected to the third motion mechanism; a second motor is connected to the left and right guide rails, and a second driving wheel connected to the output end of the second motor is connected to a second driven wheel mounted on the left and right guide rails through a second synchronous belt. The second mounting seat is connected to the second synchronous belt to perform a displacement motion in the left and right directions on the left and right guide rails under the drive of the second synchronous belt.
[0011] Preferably, the third motion mechanism includes: two third mounting seats oppositely connected to both ends of the left and right guide rails, and the two third mounting seats are slidably connected to two parallel front and rear guide rails; a third motor is connected to one of the front and rear guide rails, the output end of the third motor is connected to a transmission shaft rotatably connected to the two front and rear guide rails, and two second driving wheels connected to the transmission shaft are connected to two third driven wheels through two second synchronous belts. The two third driven wheels are rotatably connected to the two front and rear guide rails one by one; the two third mounting seats are connected to the two second synchronous belts one by one to perform a displacement motion in the front and rear directions on the two front and rear guide rails under the drive of the two second synchronous belts.
[0012] Preferably, a first limiting portion is provided on the vertical guide rail to control the lung suction mechanism to return to its position after the first mounting seat drives the lung suction mechanism to reach a preset position; a second limiting portion is provided on the left and right guide rails to control the vertical guide rail and the lung suction mechanism to return to their positions after the second mounting seat drives the vertical guide rail and the lung suction mechanism to reach a preset position; a third limiting portion is provided on the front and rear guide rails to control the left and right guide rails and the lung suction mechanism to return to their positions after the third mounting seat drives the left and right guide rails and the lung suction mechanism to reach a preset position.
[0013] The present utility model has the following beneficial effects:
[0014] In a lung suction device for poultry processing according to the present utility model, the lung suction mechanism is mounted on the first motion mechanism and can perform a displacement motion in the up and down direction under the drive of the first motion mechanism, which is convenient for moving downward to the lungs of poultry, so as to suck the lungs of poultry. The first motion mechanism is connected to the second motion mechanism, and the second motion mechanism is connected to the third motion mechanism, which can control the lung suction mechanism to perform multi-directional motion, effectively cooperate with the conveyor belt to suck the lungs of the open-chested poultry, and improve the lung suction accuracy and efficiency.
[0015] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings herein are incorporated into the specification and form a part of the specification, showing embodiments consistent with the present utility model and used together with the specification to explain the principles of the present utility model.
[0017] Figure 1 Schematic diagram of a lung suction device for poultry processing provided by an embodiment of the present utility model Figure 1 ;
[0018] Figure 2 Schematic diagram of a lung suction device for poultry processing provided by an embodiment of the present utility model Figure 2 ;
[0019] Figure 3 Schematic diagram of the lung suction mechanism provided by an embodiment of the present utility model;
[0020] Figure 4 Schematic diagram of the first motion mechanism provided by an embodiment of the present utility model;
[0021] Figure 5 Schematic diagram of the second motion mechanism provided by an embodiment of the present utility model;
[0022] Figure 6 Schematic diagram of the third motion mechanism provided by an embodiment of the present utility model.
[0023] Icons: Lung suction mechanism 100; Lung suction tube 101; Negative pressure device 102; Pressing plate 103; First motion mechanism 200; First assembly seat 201; Vertical guide rail 202; Second motion mechanism 300; Second assembly seat 301; Left - right guide rail 302; Third motion mechanism 400; Third assembly seat 401; Front - rear guide rail 402. Detailed implementation manners
[0024] The following description and drawings fully illustrate the specific implementation manners herein, enabling those skilled in the art to practice them. Parts and features of some embodiments may be included in or replaced by parts and features of other embodiments. The scope of the embodiments herein includes the entire scope of the claims and all available equivalents of the claims. Herein, terms such as "first", "second", etc. are only used to distinguish one element from another element, and do not require or imply any actual relationship or order between these elements. In fact, the first element can also be called the second element, and vice versa. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non - exclusive inclusion, so that a structure, device or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such structure, device or equipment. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of another identical element in the structure, device or equipment including the said element. The embodiments herein are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts among the embodiments can be referred to each other.
[0025] The terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. in this text indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this text and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In the description of this text, unless otherwise specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a mechanical connection or an electrical connection, or it can be the communication inside two components. It can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.
[0026] In this text, unless otherwise stated, the term "plurality" means two or more.
[0027] In this text, the character " / " indicates that the objects before and after are in an "or" relationship. For example, A / B means: A or B.
[0028] In this text, the term "and / or" is an associative relationship describing an object, indicating that three relationships can exist. For example, A and / or B means: A or B, or, the three relationships of A and B.
[0029] Without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.
[0030] The following will further describe the present utility model in detail with reference to the Figures 1-6 accompanying drawings.
[0031] As Figures 1-6 shown, a lung suction device for poultry processing includes: a lung suction mechanism 100 for sucking out the lungs of poultry. The lung suction mechanism 100 performs a displacement movement in the up and down direction under the drive of a first movement mechanism 200. The lung suction mechanism 100 includes a lung suction tube 101. The top of the lung suction tube 101 is connected to a negative pressure device 102, and the bottom of the lung suction tube 101 is connected to a pressing plate 103. When the pressing plate 103 is pressed against the opening of the poultry chest, the negative pressure device 102 and the lung suction tube 101 cooperate to suck out the lungs in the opening of the poultry chest. It further includes a second movement mechanism 300. The lung suction mechanism 100 performs a displacement movement in the left and right direction under the drive of the second movement mechanism 300. It further includes a third movement mechanism 400. The lung suction mechanism 100 performs a displacement movement in the front and back direction under the drive of the third movement mechanism 400.
[0032] A lung suction device for poultry processing of the present utility model is used for sucking out the lungs of poultry after opening the chest. When the poultry moves to the lower part of the lung suction device through the conveyor belt after opening the chest, since the first moving mechanism 200 is connected to the second moving mechanism 300, it can perform displacement movement in the left - right direction under the drive of the second moving mechanism 300, thereby adjusting the left - right position of the lung suction mechanism 100; the second moving mechanism 300 is connected to the third moving mechanism 400, so that it can perform displacement movement in the front - back direction under the drive of the third moving mechanism 400, thereby adjusting the front - back position of the lung suction mechanism 100. After the lung suction mechanism 100 is aligned with the poultry lungs, the vertical position of the lung suction mechanism 100, that is, the height position of the lung suction mechanism 100, is adjusted through the first moving mechanism 200, controlling the lung suction mechanism 100 to be in contact with or close to the poultry lungs, facilitating the effective suction of the poultry lungs by the lung suction mechanism 100, effectively cooperating with the conveyor belt to suck out the lungs of the opened - chest poultry, improving the lung suction accuracy and efficiency; the bottom of the lung suction tube 101 is connected to the pressing plate 103. When the pressing plate 103 is pressed against the opening of the poultry chest, by pressing the pressing plate 103 against the opening of the poultry chest, it ensures that the cooperation between the negative pressure device 102 and the lung suction tube 101 is more precise, thereby improving the effect and consistency of lung suction. By efficiently and precisely sucking out the lungs, it can minimize the damage or waste to other parts of the poultry body, improving the overall efficiency of processing and the utilization rate of products.
[0033] The negative pressure device 102 is a negative pressure fan or a negative pressure pump. After the negative pressure fan or the negative pressure pump is started, the lungs of the poultry are quickly sucked out through the lung suction tube 101, quickly cleaning the residues in the poultry body.
[0034] A pressure sensor is provided between the lung suction tube 101 and the pressing plate 103. The pressure sensor can monitor and feedback the pressure between the lung suction tube 101 and the pressing plate 103 in real time, facilitating the adjustment of the working state of the negative pressure device according to the real - time data, ensuring that the pressure is maintained within the optimal range, thereby improving the accuracy and effect of lung suction. Through the feedback of the pressure sensor, the pressing force of the pressing plate 103 can be adjusted to ensure its cooperation degree with the opening of the poultry chest, avoiding incomplete processing or damage to the poultry meat caused by excessive or too small pressure.
[0035] The first motion mechanism 200 includes: a first mounting seat 201 for connecting the lung suction mechanism 100. The first mounting seat 201 is slidably connected to the vertical guide rail 202, and the vertical guide rail 202 is connected to the second motion mechanism 300. A first motor is connected to the vertical guide rail 202. The first driving wheel connected to the output end of the first motor is connected to a first driven wheel mounted on the vertical guide rail 202 through a first synchronous belt. The first mounting seat 201 is connected to the first synchronous belt to perform a displacement motion in the up and down direction on the vertical guide rail 202 under the drive of the first synchronous belt. After the first motor is started, it drives the first driving wheel to rotate. The first driving wheel drives the first driven wheel to rotate through the first synchronous belt. During the movement of the first synchronous belt, it drives the first mounting seat 201 to perform a sliding motion in the up and down direction on the vertical guide rail 202, adjusts the horizontal height of the lung suction mechanism 100, and controls the distance between the lung suction mechanism 100 and the poultry.
[0036] The second motion mechanism 300 includes: a second mounting seat 301 for connecting the vertical guide rail 202. The second mounting seat 301 is slidably connected to the left and right guide rails 302, and the left and right guide rails 302 are connected to the third motion mechanism 400. A second motor is connected to the left and right guide rails 302. The second driving wheel connected to the output end of the second motor is connected to a second driven wheel mounted on the left and right guide rails 302 through a second synchronous belt. The second mounting seat 301 is connected to the second synchronous belt to perform a displacement motion in the left and right direction on the left and right guide rails 302 under the drive of the second synchronous belt. When the second motor is started, it can drive the second driving wheel to rotate. The second driving wheel drives the second driven wheel to rotate through the second synchronous belt. During the movement of the second synchronous belt, it drives the second mounting seat 301 to perform a displacement motion in the left and right direction on the left and right guide rails 302, and finally adjusts the left and right positions of the lung suction mechanism 100.
[0037] The third motion mechanism 400 includes: two third mounting seats 401 relatively connected to both ends of the left and right guide rails 302, and the two third mounting seats 401 are slidably connected to two parallel front and rear guide rails 402; a third motor is connected to one of the front and rear guide rails 402, the output end of the third motor is connected to a transmission shaft rotatably connected to the two front and rear guide rails 402, and two second driving wheels connected to the transmission shaft are drivingly connected to two third driven wheels through two second synchronous belts, and the two third driven wheels are rotatably connected to the two front and rear guide rails 402 one by one; the two third mounting seats 401 are connected to the two second synchronous belts one by one to perform a displacement movement in the front and rear directions on the two front and rear guide rails 402 driven by the two second synchronous belts. When the third motor is started, it can drive the transmission shaft to rotate. When the transmission shaft rotates, it drives the two second driving wheels to rotate. The two second driving wheels drive the two third driven wheels to rotate through the two second synchronous belts. During the operation of the two second synchronous belts, the two third mounting seats 401 are driven to perform a displacement movement in the front and rear directions on the two front and rear guide rails 402, finally adjusting the front and rear positions of the lung suction mechanism 100, realizing multi-directional adjustment of the position of the lung suction mechanism 100, and enabling it to perform the poultry lung suction work more accurately.
[0038] A first limiting portion is provided on the vertical guide rail 202 to control the lung suction mechanism 100 to return to its position after the first mounting seat 201 drives the lung suction mechanism 100 to reach a preset position; a second limiting portion is provided on the left and right guide rails 302 to control the vertical guide rail 202 and the lung suction mechanism 100 to return to their positions after the second mounting seat 301 drives the vertical guide rail 202 and the lung suction mechanism 100 to reach a preset position; a third limiting portion is provided on the front and rear guide rails 402 to control the left and right guide rails 302 and the lung suction mechanism 100 to return to their positions after the third mounting seat 401 drives the left and right guide rails 302 and the lung suction mechanism 100 to reach a preset position. The settings of the first limiting portion, the second limiting portion, and the third limiting portion can ensure that the lung suction mechanism 100 can accurately reach the preset position in each working stage, improve the lung suction efficiency. After the lung suction work is completed, the limiting portion will control it to automatically return to its position, reducing manual intervention, improving the degree of automation of the operation, and reducing the workload of the operator; it can also prevent the lung suction mechanism 100 from moving excessively or exceeding the working range, reducing the risks of equipment damage and operator injury, increasing the stability of the equipment, making the lung suction work process stable and not easily affected by vibration or displacement, thereby ensuring the continuity and consistency of the work.
[0039] The various embodiments in the specification are described in a progressive manner. The key point of each embodiment is to illustrate the differences from other embodiments. The same or similar parts among the various embodiments can be referred to each other. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of this application, several improvements and modifications can also be made to this application, and these improvements and modifications also fall within the protection scope of the claims of this application.
[0040] In one embodiment, a computer device is further provided, including a memory and a processor. A computer program is stored in the memory, and when the processor executes the computer program, the steps in the above method embodiment are implemented.
[0041] In one embodiment, a computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the steps in the above method embodiment are implemented.
[0042] Those of ordinary skill in the art can understand that all or part of the processes in the above method embodiments can be completed by instructing relevant hardware through a computer program. The computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the above method embodiments. Among them, any reference to a memory, storage, database, or other medium used in the embodiments provided by the present invention can include at least one of non-volatile and volatile memories. Non-volatile memory can include Read-Only Memory (ROM), magnetic tape, floppy disk, flash memory, or optical memory, etc. Volatile memory can include Random Access Memory (RAM) or an external cache. By way of illustration and not limitation, RAM can be in various forms, such as Static Random Access Memory (SRAM) or Dynamic Random Access Memory (DRAM), etc.
[0043] The present invention is not limited to the structures already described and shown in the drawings, and various modifications and changes can be made without departing from its scope. The scope of the present invention is only limited by the appended claims.
Claims
1. A lung suction device for poultry processing, characterized in that: include: A lung suction mechanism (100) for sucking out the lungs of poultry, wherein the lung suction mechanism (100) performs displacement movement in the up-and-down direction under the drive of a first motion mechanism (200); the lung suction mechanism (100) comprises a lung suction tube (101), wherein the top of the lung suction tube (101) is connected to a negative pressure device (102), and the bottom of the lung suction tube (101) is connected to a pressing plate (103), so that when the pressing plate (103) is pressed against the opening of the chest of the poultry, the negative pressure device (102) cooperates with the lung suction tube (101) to suck out the lungs in the opening of the chest of the poultry.
2. A lung suction device for poultry processing according to claim 1, characterized in that: It also includes a second motion mechanism (300), and the lung suction mechanism (100) performs displacement movement in the left and right directions under the drive of the second motion mechanism (300).
3. A lung suction device for poultry processing according to claim 2, characterized in that: It also includes a third motion mechanism (400), and the lung suction mechanism (100) performs displacement movement in the front-rear direction under the drive of the third motion mechanism (400).
4. A lung suction device for poultry processing according to claim 3, characterized in that: The first motion mechanism (200) comprises: a first assembly seat (201) for connecting to the lung suction mechanism (100); the first assembly seat (201) is slidably connected to a vertical guide rail (202); the vertical guide rail (202) is connected to a second motion mechanism (300); a first motor is connected to the vertical guide rail (202); a first driving wheel connected to an output end of the first motor is connected to a first driven wheel installed on the vertical guide rail (202) through a first synchronous belt transmission; the first assembly seat (201) is connected to the first synchronous belt so as to perform displacement movement in an up-and-down direction on the vertical guide rail (202) driven by the first synchronous belt.
5. A lung suction device for poultry processing according to claim 4, characterized in that: The second motion mechanism (300) comprises: a second assembly seat (301) for connecting to the vertical guide rail (202); the second assembly seat (301) is slidably connected to the left and right guide rails (302); the left and right guide rails (302) are connected to the third motion mechanism (400); the left and right guide rails (302) are connected to a second motor; a second driving wheel connected to the output end of the second motor is connected to a second driven wheel installed on the left and right guide rails (302) through a second synchronous belt transmission; the second assembly seat (301) is connected to the second synchronous belt so as to perform displacement movement in the left and right directions on the left and right guide rails (302) driven by the second synchronous belt.
6. A lung suction device for poultry processing according to claim 5, characterized in that: The third motion mechanism (400) comprises: two third assembly seats (401) relatively connected to the two ends of the left and right guide rails (302), the two third assembly seats (401) being slidably connected to two parallel front and rear guide rails (402); a third motor being connected to one front and rear guide rail (402), the output end of the third motor being connected to a transmission shaft rotatably connected to the two front and rear guide rails (402), two second driving wheels connected to the transmission shaft being connected to two third driven wheels through two second synchronous belts, the two third driven wheels being rotatably connected to the two front and rear guide rails (402) one by one; the two third assembly seats (401) being connected to the two second synchronous belts one by one, so as to perform displacement movement in the front and rear directions on the two front and rear guide rails (402) driven by the two second synchronous belts.
7. A lung suction device for poultry processing according to claim 6, characterized in that: A first limiting portion is provided on the vertical guide rail (202) to control the lung suction mechanism (100) to return to its original position after the first assembly seat (201) drives the lung suction mechanism (100) to reach a preset position.
8. A lung suction device for poultry processing according to claim 6, characterized in that: The left and right guide rails (302) are provided with second limiting parts to control the vertical guide rails (202) and the lung suction mechanism (100) to return to their original positions after the second assembly seat (301) drives the vertical guide rails (202) and the lung suction mechanism (100) to reach a preset position.
9. A lung suction device for poultry processing according to claim 6, characterized in that: A third limiting portion is provided on the front and rear guide rails (402) to control the left and right guide rails (302) and the lung suction mechanism (100) to return to their original positions after the third assembly seat (401) drives the left and right guide rails (302) and the lung suction mechanism (100) to reach a preset position.
10. A lung suction device for poultry processing according to claim 1, characterized in that: The negative pressure device (102) is a negative pressure fan or a negative pressure pump.