Clamping device for automatic instrument maintenance

By designing a clamping device for automated instrument repair, including two sets of clamping mechanisms and moving mechanisms, the problem of narrow adaptation range of existing devices is solved, and the firm clamping of instruments of different sizes and shapes is achieved, which improves the maintenance efficiency and practicality of the device.

CN222958409UActive Publication Date: 2025-06-10LIHUAYI WEIYUAN CHEM CO LTD
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Patent Information

Application Number
CN202421620780.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-06-10
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing instrument clamping device has a narrow range of adaptability and cannot adapt to instruments of different sizes and shapes, resulting in increased operational difficulties for users, increased purchase and maintenance costs, and reduced work efficiency.

Method used

An automatic clamping device for instrument maintenance is designed, including two sets of clamping mechanisms and moving mechanisms. The clamping rod is flexibly adjusted through the servo motor and gear mechanism, and can adapt to instrument bodies of different lengths.

Benefits of technology

The device can firmly clamp instruments of different sizes and shapes, improve the safety and accuracy of maintenance operations, reduce purchase and maintenance costs, improve work efficiency and practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automatic instrument maintenance, in particular to a clamping device for automatic instrument maintenance, which comprises a support frame, a moving mechanism is arranged on one side of the top of the support frame, and a left clamping mechanism is arranged on the moving mechanism. A right clamping mechanism opposite to the left clamping mechanism is arranged on the other side of the top of the supporting frame, and the moving mechanism controls the left clamping mechanism to be close to or away from the right clamping mechanism. By arranging the two clamping mechanisms, the left end and the right end of the instrument body can be clamped conveniently and rapidly, the left clamping mechanism can be driven to be close to or away from the right clamping mechanism through the moving mechanism, the distance between the clamping mechanisms on the two sides is changed, and the clamping efficiency is improved. And the device is well suitable for clamping instrument bodies with different lengths, the requirements of users are met, the maintenance efficiency is also improved, and therefore the practicability of the clamping device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic instrument maintenance, and particularly relates to a clamping device for automatic instrument maintenance. Background Art

[0002] In the chemical industry, instruments and meters are widely used and important, including measuring instruments for monitoring and controlling various physical quantities; control instruments for controlling and regulating the chemical production process to achieve production goals; analytical instruments for analyzing and detecting chemical components and physical properties; and safety instruments for monitoring and controlling safety parameters in the chemical process to ensure the safety and stability of the production process.

[0003] These instruments and meters have various types and functions, but they all have a common feature: when being repaired, the instruments and meters need to be stably and accurately clamped and fixed. However, in practical applications, the existing instrument clamping devices have limitations and a narrow adaptation range. They are usually designed to clamp a specific size or type of instrument, resulting in the need to use different clamping mechanisms for different sizes and shapes of instruments. This not only increases the operation difficulty for users, but also increases the purchase and maintenance costs and reduces the work efficiency. Content of the Utility Model

[0004] To solve the technical problem that the existing clamping device can only be used for specific types of instruments and has a narrow application range, the utility model provides a clamping device for automatic instrument maintenance, which can not only adapt to different sizes and shapes of instruments, meet the diverse needs of users, improve work efficiency, but also reduce the purchase and maintenance costs, and improve the practicability and economy of the device.

[0005] To achieve the above purpose, the technical solution of the utility model is: a clamping device for automatic instrument maintenance, including a support frame, a moving mechanism is arranged on one side of the top of the support frame, a left clamping mechanism is arranged on the moving mechanism, and a right clamping mechanism opposite to the left clamping mechanism is arranged on the other side of the top of the support frame, and the moving mechanism controls the left clamping mechanism to approach or move away from the right clamping mechanism.

[0006] Further, both the left clamping mechanism and the right clamping mechanism include fixed plates, a plurality of limiting grooves are uniformly arranged on the side surfaces of the fixed plates, clamping rods sliding along the limiting grooves are arranged in the limiting grooves, a sliding rod is arranged at one end of each clamping rod, a passive gear is rotatably connected to one side of each fixed plate, arc-shaped grooves matching the number of the limiting grooves are arranged in the passive gears, and the sliding rods are arranged in the arc-shaped grooves.

[0007] Further, the moving mechanism includes a fixed frame disposed on the support frame. A driving motor is arranged on the fixed frame. A plurality of groups of driving sprockets are arranged on the output shaft of the driving motor. On one side of the fixed frame close to the right clamping mechanism, driven sprockets with the same number as the driving sprockets are arranged. Chains are arranged between the driving sprockets and the driven sprockets in the same vertical plane. A moving plate is fixedly arranged on the chains. The left clamping mechanism is arranged on the moving plate.

[0008] Further, second chutes are arranged on the side walls of the limiting grooves. On one side of the clamping rod, a sliding plate matching the second chutes is arranged.

[0009] Further, a stop block is arranged on one side of the sliding plate. The stop block is arranged in the second chutes.

[0010] Further, a servo motor is arranged on the fixed plate. A driving gear is arranged on the output shaft of the servo motor. The driving gear meshes with the driven gear.

[0011] Further, the fixed plate of the left clamping mechanism is arranged on the moving plate inside the moving mechanism, and the fixed plate of the right clamping mechanism is arranged on the support frame.

[0012] Further, first chutes are arranged on both sides of the moving plate inside the fixed frame. The moving plate can move in the first chutes.

[0013] Further, two groups of baffles are arranged between the driving sprockets and the driven sprockets. Through grooves for the chains to pass through are arranged through the baffles.

[0014] Further, one of the baffles is close to the driving sprocket, and the other is close to the driven sprocket.

[0015] The beneficial effects achieved by the present utility model are as follows:

[0016] 1. The present utility model is provided with left and right two groups of clamping mechanisms, which can respectively clamp the left end part and the right end part on the instrument body, ensuring the stability of clamping, preventing the instrument from sliding or shifting during the maintenance process, guaranteeing the safety and accuracy of the maintenance operation. At the same time, the independent operation of the two groups of clamping mechanisms also makes the clamping process more convenient and fast, greatly improving the maintenance efficiency.

[0017] 2. A moving mechanism is arranged at the bottom of the left clamping mechanism of the present utility model. The moving mechanism can drive the left clamping mechanism to approach or move away from the right clamping mechanism, realizing flexible adjustment of the distance between the two side clamping mechanisms, enabling the device to be applicable to instrument bodies of different lengths. Whether it is a small instrument or a large instrument, stable clamping can be obtained, meeting the needs of users and also improving the maintenance efficiency, thereby improving the practicability of the clamping device. Brief Description of the Drawings

[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model Figure 1 ;

[0019] Figure 2 is a schematic diagram of the overall structure of the present utility model Figure 2 ;

[0020] Figure 3 is a schematic structural diagram of the clamping mechanism in the present utility model;

[0021] Figure 4 is a schematic structural diagram of the fixing plate in the present utility model;

[0022] Figure 5 is Figure 1 an enlarged structural diagram of part A in

[0023] Explanation of the marks in the figure: 1, support frame; 2, moving mechanism; 3, left clamping mechanism; 4, right clamping mechanism; 101, instrument body; 102, left end; 103, right end; 201, driving sprocket; 202, driven sprocket; 203, chain; 204, moving plate; 205, baffle; 206, driving motor; 207, first chute; 208, fixing frame; 301, fixing plate; 302, limiting groove; 303, second chute; 304, sliding plate; 305, stop block; 306, sliding rod; 307, passive gear; 308, arc groove; 309, active gear; 310, servo motor; 311, clamping rod. Detailed Description of the Preferred Embodiment

[0024] In order to better understand the purpose, structure and function of the present utility model, the following further describes in detail a clamping device for automated instrument maintenance according to the present utility model with reference to the drawings.

[0025] As Figures 1 to 5 shown, a clamping device for automated instrument maintenance includes a support frame 1. A moving mechanism 2 is provided on the left side of the top of the support frame 1. A left clamping mechanism 3 is provided on the moving mechanism 2. A right clamping mechanism 4 opposite to the left clamping mechanism 3 is provided on the right side of the top of the support frame 1. The moving mechanism 2 controls the left clamping mechanism 3 to approach or move away from the right clamping mechanism 4. The left clamping mechanism 3 and the right clamping mechanism 4 cooperate with each other to clamp the instrument body 101. The left end 102 and the right end 103 are respectively provided on the left and right sides of the instrument body 101. The left clamping mechanism 3 clamps the left end 102 of the instrument body 101, and the right clamping mechanism 4 clamps the right end 103 of the instrument body 101.

[0026] The left clamping mechanism 3 can be driven by the moving mechanism 2 to approach or move away from the right clamping mechanism 4, changing the distance between the left clamping mechanism 3 and the right clamping mechanism 4, so that the clamping device can be well adapted to clamp the instrument body 101 of different lengths, meeting the needs of the staff.

[0027] Both the left clamping mechanism 3 and the right clamping mechanism 4 include a fixing plate 301. A number of limiting grooves 302 are uniformly arranged on the side surface of the fixing plate 301. A clamping rod 311 sliding along the limiting groove 302 is arranged in the limiting groove 302. A second sliding groove 303 is arranged on the side wall of the limiting groove 302. A sliding plate 304 matching the second sliding groove 303 is arranged on the side wall of the clamping rod 311. The sliding plate 304 can slide in the second sliding groove 303. The sliding plate 304 cooperates with the second sliding groove 303 to prevent the clamping rod 311 from disengaging from the limiting groove 302, ensuring that the clamping rod 311 can smoothly slide in the limiting groove 302, improving the sliding stability of the clamping rod 311. A stop block 305 is arranged on one side of the sliding plate 304. The stop block 305 is arranged in the second sliding groove 303. The total thickness of the sliding plate 304 and the stop block 305 matches the depth of the second sliding groove 303. A limiting plate is arranged at the end of the second sliding groove 303 in the limiting groove 302. When the clamping rod 311 moves, the limiting plate can block the stop block 305 to prevent the clamping rod 311 from moving too far and disengaging from the limiting groove 302.

[0028] The circumferential surface of the fixing plate 301 is rotatably connected with a passive gear 307 through a bearing. A number of arc-shaped grooves 308 are uniformly formed through the passive gear 307. The number of the arc-shaped grooves 308 is the same as that of the clamping rods 311. A sliding rod 306 is arranged at one end of the clamping rod 311. The sliding rod 306 is located inside the arc-shaped groove 308.

[0029] A servo motor 310 is installed outside the fixing plate 301. A driving gear 309 is also rotatably connected to the fixing plate 301. The driving gear 309 is fixedly connected to the output end of the servo motor 310, and the driving gear 309 meshes with the passive gear 307.

[0030] The principles of the left clamping mechanism 3 and the right clamping mechanism 4 are as follows: The output end of the servo motor 310 drives the driving gear 309 to rotate, causing the passive gear 307 to rotate. Under the cooperation of the arc-shaped groove 308 and the sliding rod 306, a number of clamping rods 311 move closer to or away from the center position. When the clamping rods 311 approach the center, the left end 102 and the right end 103 of the instrument body 101 can be clamped; when the clamping rods 311 move away from the center, the clamping is released, which is convenient and fast.

[0031] The moving mechanism 2 is provided with a fixed frame 208 on the support frame 1. A driving motor 206 is arranged on the fixed frame 208. A plurality of groups of driving sprockets 201 are arranged on the output shaft of the driving motor 206. The driving sprockets 201 are arranged side by side. On the side of the fixed frame 208 close to the right clamping mechanism 4, driven sprockets 202 with the same number as the driving sprockets 201 are arranged. A chain 203 is arranged between the driving sprocket 201 and the driven sprocket 202 in the same vertical plane. A moving plate 204 is fixedly arranged on the chain 203. A left clamping mechanism 3 is arranged on the moving plate 204. The moving plate 204 is connected to the fixed plate 301 in the left clamping mechanism 3. The fixed plate 301 in the right clamping mechanism 4 is connected to the right side of the top of the support frame 1. The moving plate 204 is installed on a plurality of chains 203 arranged side by side. The chains 203 can share the gravity of the moving plate 204 and the left clamping mechanism 3, and enable the left clamping mechanism 3 to move smoothly, increasing the stability of the left clamping mechanism 3.

[0032] On both sides of the moving plate 204 inside the fixed frame 208, first chutes 207 are arranged. The moving plate 204 can move in the first chutes 207. Two groups of baffles 205 are arranged between the driving sprocket 201 and the driven sprocket 202. Through grooves for the chain 203 to pass through are arranged through the baffles 205. One of the baffles 205 is close to the driving sprocket 201, and the other is close to the driven sprocket 202. There is a certain distance between the two baffles 205. The two baffles 205 can limit the movement of the moving plate 204, so that the moving plate 204 always moves between the two baffles 205, preventing the chain 203 from moving too far and causing the moving plate 204 on the chain 203 to move below the chain 203.

[0033] When the utility model is in use, the left clamping mechanism 3 and the right clamping mechanism 4 can respectively clamp the left end 102 and the right end 103 on the instrument body 101, which is convenient and fast. Secondly, the moving mechanism 2 can drive the left clamping mechanism 3 to approach or move away from the right clamping mechanism 4, changing the distance between the left clamping mechanism 3 and the right clamping mechanism 4, so that the clamping device is well applicable to clamping instrument bodies 101 of different lengths, meeting the needs of users, and also improving the maintenance efficiency, thereby improving the practicability of the clamping device.

[0034] It can be understood that the utility model is described through some embodiments. As is known to those skilled in the art, without departing from the spirit and scope of the utility model, various changes or equivalent replacements can be made to these features and embodiments. In addition, under the teaching of the utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the utility model.

Claims

1. A clamping device for automated instrument maintenance, characterized in that: The invention comprises a support frame (1), wherein a moving mechanism (2) is arranged on one side of the top of the support frame (1), a left clamping mechanism (3) is arranged on the moving mechanism (2), and a right clamping mechanism (4) opposite to the left clamping mechanism (3) is arranged on the other side of the top of the support frame (1), and the moving mechanism (2) controls the left clamping mechanism (3) to approach or move away from the right clamping mechanism (4).

2. The clamping device for automatic instrument maintenance according to claim 1, characterized in that: The left clamping mechanism (3) and the right clamping mechanism (4) both comprise a fixed plate (301), a plurality of direction-limiting grooves (302) being evenly arranged on the side surface of the fixed plate (301), a clamping rod (311) sliding along the direction-limiting groove (302) being arranged in the direction-limiting groove (302), a sliding rod (306) being arranged at one end of the clamping rod (311), a passive gear (307) being rotatably connected to one side of the fixed plate (301), an arc groove (308) matching the number of the direction-limiting grooves (302) being arranged in the passive gear (307), and the sliding rod (306) being arranged in the arc groove (308).

3. The clamping device for automatic instrument maintenance according to claim 2, characterized in that: The moving mechanism (2) comprises a fixed frame (208) arranged on the supporting frame (1), a driving motor (206) being arranged on the fixed frame (208), a plurality of driving sprockets (201) being arranged on the output shaft of the driving motor (206), a driven sprocket (202) being the same in number as the driving sprocket (201) being arranged on a side of the fixed frame (208) close to the right clamping mechanism (4), a chain (203) being arranged between the driving sprocket (201) and the driven sprocket (202) on the same vertical plane, a moving plate (204) being fixedly arranged on the chain (203), and the moving plate (204) being arranged on the left clamping mechanism (3).

4. The clamping device for automatic instrument maintenance according to claim 2, characterized in that: A second sliding groove (303) is arranged on the side wall of the limiting groove (302), and a sliding plate (304) matching the second sliding groove (303) is arranged on one side of the clamping rod (311).

5. The clamping device for automatic instrument maintenance according to claim 4, characterized in that: A stopper (305) is provided on one side of the slide plate (304), and the stopper (305) is arranged in the second slide groove (303).

6. The clamping device for automatic instrument maintenance according to claim 2, characterized in that: A servo motor (310) is disposed on the fixed plate (301), a driving gear (309) is disposed on the output shaft of the servo motor (310), and the driving gear (309) is meshed with the driven gear (307).

7. The clamping device for automatic instrument maintenance according to claim 3 is characterized in that: The fixed plate (301) of the left clamping mechanism (3) is arranged on the moving plate (204) in the moving mechanism (2), and the fixed plate (301) of the right clamping mechanism (4) is arranged on the supporting frame (1).

8. The clamping device for automatic instrument maintenance according to claim 3 is characterized in that: First sliding grooves (207) are arranged on both sides of the movable plate (204) in the fixed frame (208), and the movable plate (204) can move in the first sliding grooves (207).

9. The clamping device for automatic instrument maintenance according to claim 3, characterized in that: Two groups of baffles (205) are arranged between the driving sprocket (201) and the driven sprocket (202), and through slots for the chain (203) to pass through are arranged through the baffles (205).

10. The clamping device for automatic instrument maintenance according to claim 9, characterized in that: One of the baffles (205) is close to the driving sprocket (201), and the other is close to the driven sprocket (202).