Mounting structure for flow sensor and pressure sensor of hydraulic system

By designing the installation structure of the hydraulic system flow sensor and pressure sensor, using the connection interface and mounting support of the installation base and the mounting joint, weldless installation and convenient replacement are achieved, solving the problem of pipeline damage caused by sensor installation in the prior art, and improving the stability and maintenance convenience of the system.

CN222963536UActive Publication Date: 2025-06-10AVIC XAC COMMERCIAL AIRCRAFT CO LTD
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Patent Information

Application Number
CN202421672906.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-06-10
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

In the existing hydraulic system pipelines, the connection and fixation of sensors and hydraulic pipelines lack corresponding devices, which leads to the need to weld the mounting support in actual applications, which easily leads to damage to the system pipeline and is inconvenient to replace.

Method used

A hydraulic system flow sensor and pressure sensor installation structure is designed, including a mounting base and a mounting joint, and is equipped with a connecting interface and a mounting support. The sensor is threaded to achieve welding-free installation and easy replacement.

Benefits of technology

It realizes the installation of sensors without damaging the pipeline, which is convenient for replacement, reduces maintenance costs, and improves the stability and service life of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mounting structure for a flow sensor and a pressure sensor of a hydraulic system. The mounting structure comprises a mounting base and a mounting joint, mutually communicated connecting interfaces are arranged on the left and right sides of the mounting base and the mounting joint, a mounting support is arranged at the top of the mounting base, and threads are arranged at the top of the mounting support and used for connecting a pressure sensor; a connecting port between the mounting base and the mounting connector is used for being connected with a flow sensor, and a connecting port outside the mounting base and the mounting connector is provided with threads used for being connected with a hydraulic hard pipe. The installation support of the sensor can be installed on the premise that a pipeline is not damaged, and replacement is convenient.
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Description

Technical Field

[0001] The utility model belongs to the field of hydraulic system pipelines and relates to an installation structure of a flow sensor and a pressure sensor in a hydraulic system. Background Art

[0002] The pressure and flow monitoring in the hydraulic system pipeline is a key link to ensure the efficient and safe operation of the system. The pressure monitoring in the hydraulic system pipeline is based on the principle of liquid static pressure transmission, and the working state of the system is reflected by measuring the static pressure of the liquid in a closed container. The flow monitoring is based on the principle of pipeline flow detection technology, and the flow velocity and flow rate of the medium are measured by installing sensors in the pipeline.

[0003] The pressure and flow monitoring in the hydraulic system pipeline is an important part of system maintenance and management. By installing a pressure sensor and a flow sensor, the changes in pressure and flow in the system pipeline can be monitored and recorded in real time. This helps to timely detect problems in the system and take corresponding measures for repair and adjustment, so as to ensure the stable operation of the system and extend its service life. At the same time, regular inspection and calibration of the monitoring equipment are also important measures to ensure the accuracy and reliability of the monitoring data.

[0004] However, for the hydraulic system pipelines on an aircraft, there is no corresponding device for connecting and fixing the sensors to the hydraulic pipelines. In actual applications, engineers will weld the mounting brackets of the pressure sensors and temperature sensors to the hydraulic system pipelines, which will cause problems such as damage to the system pipelines and inconvenience for replacement. Summary of the Utility Model

[0005] The purpose of the utility model is to overcome the above-mentioned shortcomings of the prior art and provide an installation structure of a flow sensor and a pressure sensor in a hydraulic system, which can install the mounting bracket of the sensor without damaging the pipeline and is convenient for replacement.

[0006] To achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An installation structure of a flow sensor and a pressure sensor in a hydraulic system includes a mounting base and a mounting joint;

[0008] On the left and right sides of the mounting base and the mounting joint, there are interconnected connection interfaces. On the top of the mounting base, there is a mounting bracket, and on the top of the mounting bracket, there is a thread for connecting the pressure sensor;

[0009] The connection interface between the mounting base and the mounting joint is used to connect a flow sensor, and the connection interfaces on the outer sides of the mounting base and the mounting joint are provided with threads for connecting hydraulic hoses.

[0010] Preferably, a first port and a second port are provided on the left and right sides of the mounting base. The first port and the second port are respectively connected to the two connection interfaces of the mounting base. The first port is provided with an imperial non-flared external thread, and the second port is provided with a metric external thread.

[0011] Preferably, a third port is provided on the top of the mounting support. A metric internal thread is provided on the third port.

[0012] Furthermore, an O-ring rubber seal is provided on the top of the third port.

[0013] Preferably, a fourth port and a fifth port are provided on the left and right sides of the mounting joint. The fourth port and the fifth port are respectively connected to the two connection interfaces of the mounting joint. A metric external thread is provided on the fourth port, and an imperial non-flared external thread is provided on the fifth port.

[0014] Preferably, a sealing gasket is provided at the connection interface between the mounting base and the mounting joint.

[0015] Furthermore, the material of the sealing gasket is T2 copper.

[0016] Preferably, the mounting base and the mounting support are connected by welding.

[0017] Furthermore, the weld seam after welding the mounting base and the mounting support is a third-class weld seam, and the weld leg height is 4 mm.

[0018] Preferably, the mounting base, the mounting support and the mounting joint are all made of 06Cr19Ni10.

[0019] Compared with the prior art, the present utility model has the following beneficial effects:

[0020] In the present utility model, a hydraulic hard pipe is connected to one end of the mounting base, and a flow sensor is provided on the other side of the mounting base. A mounting joint is provided on the other side of the flow sensor, and another hydraulic hard pipe is connected to the mounting joint. A mounting support is provided on the mounting base, and the mounting support is used to fix the pressure sensor. The pressure-sensing part of the pressure sensor can be placed in the communication pipeline, and the flow sensor is connected in series. The present utility model can measure the pressure and flow of the hydraulic system without damaging the pipeline. The present utility model adopts a tee + series structure form, which has the advantages of light weight, simple operation, simple structure and easy implementation, low use and maintenance cost, and the pressure sensor and the flow sensor can be disassembled and reused. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic structural diagram of the mounting structure of the present utility model;

[0022] Figure 2 is a schematic diagram of the use state of the mounting structure of the present utility model;

[0023] Among them, 1. Installation base; 2. Installation support; 3. Installation joint; 4. Pressure sensor; 5. Flow sensor; 6. Sealing gasket; 7. O-ring rubber seal; 8. First port; 9. Second port; 10. Third port; 11. Fourth port; 12. Fifth port; 13. Inlet hydraulic rigid pipe; 14. Outlet hydraulic rigid pipe. Specific implementation mode

[0024] The following details the implementation mode of the present utility model. Examples of the implementation mode are shown in the attached drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions from beginning to end. The implementation mode described below by referring to the attached drawings is exemplary and is only used to explain the present utility model, and cannot be understood as a limitation to the present utility model.

[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the attached drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present utility model, "a plurality" means two or more, unless otherwise specifically defined.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this utility model belongs. The terms "installation", "connection", and "coupling" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, an electrical connection, or a connection that allows for mutual communication; it may be a direct connection, or an indirect connection through an intermediate medium, and it may be the internal communication between two components or the interaction relationship between two components. The term "and / or" used herein includes any and all combinations of one or more of the related listed items. For those of ordinary skill in the art, the specific meaning of the above terms in this utility model can be understood according to specific circumstances. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model.

[0027] In this utility model, unless otherwise clearly specified and defined, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over", and "on top of" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "beneath", and "underneath" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the horizontal height of the first feature is lower than that of the second feature.

[0028] The following disclosure provides many different embodiments or examples for implementing different structures of the present utility model. To simplify the disclosure of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the present utility model. In addition, the present utility model may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present utility model provides examples of various specific processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.

[0029] As Figure 1 shown, it is the installation structure of the hydraulic system flow sensor and pressure sensor described in this utility model, including an installation base 1 and an installation joint 3.

[0030] The installation base 1 has a cavity provided therein. On the two opposite left and right surfaces of the installation base 1, connection interfaces are provided. The two connection interfaces communicate with the cavity to form a communication pipeline, such that hydraulic oil enters from one of the connection interfaces, passes through the cavity, and then flows out from the other connection interface.

[0031] like Figure 2 As shown, one side of the two connection interfaces is connected to the oil inlet hydraulic hard pipe 13, and the other side is connected to the flow sensor 5.

[0032] A mounting support 2 is provided on the top of the mounting base 1. The top of the mounting support is used to fix the pressure sensor 4. The mounting support 2 is connected to the cavity. The pressure sensing part of the pressure sensor 4 can extend into the mounting support 2 and be placed in the connecting pipeline between the two connecting interfaces.

[0033] Connection interfaces are provided on the left and right facing surfaces of the mounting joint 3 . The two connection interfaces are connected, one side is connected to the flow sensor 5 , and the other side is connected to the oil outlet hydraulic hard pipe 14 .

[0034] The pressure sensing portion of the pressure sensor 4 is flush with the oil in the connecting pipeline.

[0035] In another embodiment of the present application, the first port 8 and the second port 9 are provided on the left and right sides of the mounting base 1, and the first port 8 and the second port 9 are respectively connected to the two connection interfaces of the mounting base 1, the left side is the first port 8, and the right side is the second port 9. The British non-flared external thread of the first port 8 is butted and tightened with the internal thread of the outer nut of the oil inlet hydraulic hard pipe 13. The metric external thread of the second port 9 is butted and tightened with the internal thread of the flow sensor 5.

[0036] In another embodiment of the present application, a third port 10 is provided at the top of the mounting support 2. The third port 10 is provided with a metric internal thread, which can be connected and tightened with the external thread of the pressure sensor 4, and the pressure sensor 4 is fixed in the third port 10. An O-type rubber sealing ring 7 is provided at the joint between the mounting support 2 and the pressure sensor 4 to prevent leakage of hydraulic oil. Specifically, the O-type rubber sealing ring 7 is located at the top of the third port 10. When the mounting support 2 is connected and tightened with the pressure sensor 4, the O-type rubber sealing ring 7 is located at the bottom of the outer ring of the external thread of the pressure sensor 4. The thread glue is applied at the connection between the third port 10 and the pressure sensor 4 to prevent loosening.

[0037] In another embodiment of the present application, the fourth port 11 and the fifth port 12 are provided on the left and right sides of the mounting joint 3, and the fourth port 11 and the fifth port 12 are respectively connected to the two connection interfaces of the mounting joint 3, the fourth port 11 is on the left side, and the fifth port 12 is on the right side. The fourth port 11 is provided with a metric external thread, which can be butt-jointed and tightened with the internal thread of the flow sensor 5. The fifth port 12 is an imperial non-flared external thread, which can be butt-jointed and tightened with the internal thread of the outer nut of the oil outlet hydraulic hard pipe 14.

[0038] In another embodiment of the present application, a sealing gasket 6 is provided at the joint between the mounting base 1 and the mounting joint 3 and the flow sensor 5. The material of the sealing gasket 6 is T2 copper, which is annealed.

[0039] In another embodiment of the present application, the mounting base 1, the mounting support 2 and the mounting joint 3 are all made of 06Cr19Ni10 resistant to phosphate-based hydraulic oil, and the mounting base 1 and the mounting support 2 are welded to form an assembly. The weld is a third-level weld, the weld angle height is 4 mm, and the weld is smooth, free of bubbles and slag inclusions.

[0040] In another embodiment of the present application, when the above hydraulic system flow sensor and pressure sensor installation structure is used, Figure 2 As shown, the oil inlet hydraulic hard pipe 13 is threadedly connected to the first port 8 of the mounting base 1, and the outer nut of the oil inlet hydraulic hard pipe 13 is tightened, and the mounting base 1, the flow sensor 5 and the mounting joint 3 are threadedly connected and tightened. A sealing gasket 6 is provided between the mounting base 1 and the flow sensor 5, and a sealing gasket 6 is provided between the flow sensor 5 and the mounting joint 3 to prevent leakage of hydraulic oil.

[0041] Thread the oil outlet hydraulic pipe 14 to the fifth port 12 of the mounting joint 3, and tighten it with the outer nut of the oil outlet hydraulic pipe 14. Butt and tighten the pressure sensor 4 to the third port 10 of the mounting support 2. An O-type rubber sealing ring 7 is provided between the pressure sensor 4 and the mounting support 2 to prevent leakage of hydraulic oil. Before tightening, it is necessary to apply thread glue to prevent loosening.

[0042] In addition, the pressure sensing part of the pressure sensor 4 is flush with the oil in the connecting pipeline. After the pressure sensor 4 and the flow sensor 5 are installed, the sealing test and the sealing test of the hydraulic pipeline are completed together.

[0043] The oil is fed into the first port 8 through the hydraulic hard pipe 13 and is fed out of the fifth port 12 . The pressure sensor 4 and the flow sensor 5 continuously collect the pressure and flow indexes of the oil in the main pipeline.

[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0045] It should be understood that the above description is for illustrative purposes and not for limitation. By reading the above description, many embodiments and many applications other than the provided examples will be obvious to those skilled in the art. Therefore, the scope of the present teachings should not be determined with reference to the above description, but should be determined with reference to the full scope of the foregoing claims and the equivalents thereof. For the sake of completeness, all articles and references, including the disclosures of patent applications and publications, are incorporated herein by reference. The omission of any aspect of the subject matter disclosed herein from the foregoing claims is not intended to abandon such subject matter, nor should it be considered that the applicant has not considered such subject matter to be part of the disclosed utility model subject matter.

Claims

1. A hydraulic system flow sensor and pressure sensor installation structure, characterized in that: It comprises a mounting base (1) and a mounting joint (3); The left and right sides of the mounting base (1) and the mounting joint (3) are both provided with interconnected connection interfaces, the top of the mounting base (1) is provided with a mounting support (2), and the top of the mounting support (2) is provided with a thread for connecting a pressure sensor (4); The connection interface between the mounting base (1) and the mounting joint (3) is used to connect a flow sensor (5), and the connection interface outside the mounting base (1) and the mounting joint (3) is provided with threads for connecting a hydraulic hard pipe.

2. The hydraulic system flow sensor and pressure sensor installation structure according to claim 1, characterized in that: A first port (8) and a second port (9) are provided on the left and right sides of the mounting base (1); the first port (8) and the second port (9) are respectively connected to two connection interfaces of the mounting base (1); the first port (8) is provided with an English non-flared external thread, and the second port (9) is provided with a metric external thread.

3. The hydraulic system flow sensor and pressure sensor installation structure according to claim 1, characterized in that: A third port (10) is arranged on the top of the mounting support (2), and a metric internal thread is provided on the third port (10).

4. The hydraulic system flow sensor and pressure sensor installation structure according to claim 3, characterized in that: An O-type rubber sealing ring (7) is arranged on the top of the third port (10).

5. The hydraulic system flow sensor and pressure sensor installation structure according to claim 1, characterized in that: A fourth port (11) and a fifth port (12) are provided on the left and right sides of the installation joint (3); the fourth port (11) and the fifth port (12) are respectively connected to two connection interfaces of the installation joint (3); a metric external thread is provided on the fourth port (11), and an imperial non-flared external thread is provided on the fifth port (12).

6. The hydraulic system flow sensor and pressure sensor installation structure according to claim 1, characterized in that: A sealing gasket (6) is provided at the connection interface between the mounting base (1) and the mounting joint (3).

7. The hydraulic system flow sensor and pressure sensor installation structure according to claim 6, characterized in that: The material of the sealing gasket (6) is T2 copper.

8. The hydraulic system flow sensor and pressure sensor installation structure according to claim 1, characterized in that: The mounting base (1) and the mounting support (2) are connected by welding.

9. The hydraulic system flow sensor and pressure sensor installation structure according to claim 8, characterized in that: The weld between the mounting base (1) and the mounting support (2) is a third-level weld, and the weld angle height is 4 mm.

10. The hydraulic system flow sensor and pressure sensor installation structure according to claim 1, characterized in that: The mounting base (1), the mounting support (2) and the mounting joint (3) are all made of 06Cr19Ni10.