Pancake uncovering structure for full-automatic pancake machine

By designing a two-sided synchronous pancake structure in a fully automatic pancake machine, the problem of pancake edge damage in the prior art is solved, and the uniform stress and efficient pancake removal of pancakes are achieved, and the production efficiency is improved.

CN222967791UActive Publication Date: 2025-06-13SHANDONG YUAN INTELLIGENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421985075.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-06-13
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing fully automatic pancake machine has a single-sided pancake structure, which makes it easy to damage the edge area of ​​the pancake, especially when the pancake is thinner or the edges are crisper.

Method used

A fully automatic pancake machine has designed a two-side synchronous pancake structure. By setting up a mounting frame and a lifting rack above the rotating lens, the two peeling plates move in the direction of the rotating lens simultaneously, and the peeling plates start to peel the cake at the same time from both sides of the pancake. Through the coordination of the lifting plates and the peeling plates, the peeling plates start from the center part of the pancake.

Benefits of technology

The pancakes are subjected to uniform stress during the lifting process, which reduces the risk of edge damage, improves the efficiency and production efficiency of the peeling cakes, and reduces manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pancake uncovering structure for a full-automatic pancake machine, which relates to the technical field of food processing machinery and comprises a mounting frame erected above a rotary griddle, two symmetrically arranged lifting frames are assembled below the mounting frame in a sliding manner along the horizontal direction, and an uncovering plate is assembled on the lifting frames in a sliding manner along the vertical direction; a lifting plate is slidably assembled in the edge area of the upper end of the rotary griddle in the vertical direction, and in the initial state, the upper end face of the lifting plate is flush with the upper end face of the rotary griddle; in the horizontal direction, the two uncovering plates do linear motion synchronously approaching the rotary griddle to uncover pancakes on the upper end face of the rotary griddle, and meanwhile, in the vertical direction, the uncovering plates move from the position below the upper end face of the rotary griddle to the position above the rotary griddle. A bilateral synchronous pancake uncovering mechanism is designed, pancakes are uncovered from the positions below the edges of the pancakes, the pancake uncovering process is optimized, and the quality and appearance of the pancakes are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of food processing machinery, and particularly relates to a pancake peeling structure for a full-automatic pancake machine. Background Technique

[0002] Full-automatic pancake machines are widely used in modern food processing and can efficiently produce various pancakes. However, after the pancakes are made, peeling the pancakes from the heating plate is a key step. The existing pancake peeling structures usually peel the pancakes from one side. Although this unilateral peeling method can separate the pancakes from the heating plate, it often causes damage to the edge areas of the pancakes. This problem is more obvious especially when the pancakes are thinner or the edges are crisper.

[0003] Regarding the above technical problems, for example, Chinese Patent No. CN 219556129 U discloses a pancake peeling structure for a full-automatic manual imitation pancake machine, which includes a pneumatic lifting device, a pneumatic clamping device, and a stroke bracket. It adopts a pancake peeling structure that uses a bottom clamping piece and a moving clamping piece to clamp the pancakes. However, the unilateral pancake peeling causes uneven stress on the pancakes during the peeling process. Especially when the pancakes are larger, local overstress is likely to occur, resulting in deformation of the pancake shape. Therefore, we propose a pancake peeling structure for a full-automatic pancake machine. Summary of the Utility Model

[0004] In order to solve the technical problems existing in the above-mentioned prior art, the utility model provides a pancake peeling structure for a full-automatic pancake machine.

[0005] To achieve the above object, the utility model provides the following technical solution: A pancake peeling structure for a full-automatic pancake machine includes a mounting frame erected above a rotating griddle. Two symmetrically arranged lifting frames are slidably assembled horizontally below the mounting frame, and a peeling plate is slidably assembled vertically on the lifting frames; a lifting plate is slidably assembled vertically on the upper edge area of the rotating griddle. In the initial state, the upper end surface of the lifting plate is flush with the upper end surface of the rotating griddle; in the horizontal direction, the two peeling plates perform a straight-line movement of approaching the rotating griddle synchronously to peel the pancakes on the upper end surface of the rotating griddle, and at the same time, in the vertical direction, the peeling plate moves from a position below the upper end surface of the rotating griddle to above the rotating griddle.

[0006] Preferably, a lifting groove is formed at the upper edge area of the rotating griddle, and the lifting groove extends to the outer circumferential surface of the rotating griddle. The lifting plate is slidably assembled vertically in the lifting groove, and a spring is installed between the lifting plate and the bottom wall of the lifting groove.

[0007] Preferably, the lifting plate is slidably assembled obliquely in the lifting groove along the direction of approaching the central area of the rotating griddle, and the end surface of the lifting groove and the lifting plate close to the central area of the rotating griddle is an inclined surface.

[0008] Preferably, the lifting frame includes a U-shaped plate, the upper end of the U-shaped plate is slidably assembled on the transverse guide rail through a slider, the transverse guide rail is fixedly mounted on the mounting frame along the horizontal direction, and a vertical guide rod is installed in the U-shaped plate along the vertical direction; the lifting plate includes a horizontal part, a connecting plate is installed at the end of the horizontal part away from the rotating griddle, the connecting plate is slidably sleeved on the vertical guide rod, a connecting rod is installed at the upper end of the vertical guide rod, and a guide rod is installed at the upper end of the connecting rod; guide plates are provided on both sides of the guide rod, the guide plates are fixedly mounted on the mounting frame, a guide groove running through the front and rear is provided at the front end of the guide plate, and the guide rod is slidably assembled in the guide groove.

[0009] Preferably, the guide groove is composed of a first high horizontal portion, a first descending portion, a first ascending portion, a low horizontal portion, a second ascending portion and a second high horizontal portion connected end to end, the first high horizontal portion is located on the outside away from the rotating griddle, the second high horizontal portion is located on the inside close to the rotating griddle, the first high horizontal portion and the second high horizontal portion are located on the same horizontal line, the first descending portion is inclined, and the end away from the first high horizontal portion is located below the low horizontal portion, and the low horizontal portion is located below the first high horizontal portion and is horizontally arranged.

[0010] Preferably, an inclined portion is installed between the horizontal portion and the connecting plate, and a downwardly recessed area is provided in the middle of the inclined portion.

[0011] Preferably, two pulleys are installed in the mounting frame, a belt is sleeved between the two pulleys, the center of one of the pulleys is fixedly connected to the motor shaft of the motor, and two U-shaped plates are fixedly connected to both sides of the belt respectively.

[0012] Compared with the prior art, the utility model provides a pancake-opening structure for a fully automatic pancake machine, which has the following beneficial effects:

[0013] (1) The pancake-lifting action is achieved by setting two lifting plates to move synchronously toward the rotating griddle, and the pancake is lifted from both sides at the same time, so that the pancake is evenly stressed during the lifting process, reducing the risk of edge damage.

[0014] (2) By setting a lifting plate in conjunction with the lifting plate, the pancake can be inserted below the edge of the pancake, ensuring that the pancake lifting process starts from the center of the pancake instead of directly from the fragile edge area, further reducing the possibility of edge damage.

[0015] (3) The composite movement of the lifting plate in the horizontal and vertical directions is driven by the same power source, which reduces the manufacturing cost.

[0016] (4) The double-sided synchronous pancake removal not only reduces the damage to the pancakes, but also increases the speed of removing the pancakes, allowing the fully automatic pancake machine to work more efficiently and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present utility model and form a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the accompanying drawings:

[0018] Figure 1 It is a schematic structural diagram of the entire pancake uncovering structure in the initial state in the embodiment;

[0019] Figure 2 It is a schematic structural diagram of the entire pancake uncovering structure in the state of completing the pancake uncovering action in the embodiment;

[0020] Figure 3 It is a schematic distribution diagram of each structure on the uncovering plate in the embodiment;

[0021] Figure 4 It is an assembly schematic diagram of the uncovering plate in the embodiment;

[0022] Figure 5 It is a partial sectional schematic diagram of the rotary griddle in the embodiment;

[0023] Figure 6 It is a schematic structural diagram of the guide plate in the embodiment.

[0024] In the figure: 1, rotary griddle; 11, lifting groove; 12, lifting plate; 13, spring; 2, mounting frame; 3, uncovering plate; 31, horizontal part; 32, inclined part; 33, connecting plate; 34, connecting rod; 35, guide rod; 4, transverse guide rail; 5, lifting frame; 51, U-shaped plate; 52, vertical guide rod; 6, pulley; 7, belt; 8, motor; 9, guide plate; 91, first high-level horizontal part; 92, first descending part; 93, first ascending part; 94, low-level horizontal part; 95, second ascending part; 96, second high-level horizontal part. Specific Embodiments

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Usually, the components of the embodiments of the present utility model described and shown in the accompanying drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the present utility model to be protected, but only represents the selected embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present utility model.

[0026] This embodiment provides a pancake uncovering structure for a fully automatic pancake machine, as Figures 1 to 6As shown in the figure, it includes a mounting frame 2 installed above the rotating griddle 1. Two symmetrically arranged pancake-lifting plates 3 are slidably assembled horizontally below the mounting frame 2. The pancake-lifting plates 3 are flush with the upper end surface of the rotating griddle 1. Horizontally, the two pancake-lifting plates 3 perform a linear motion of approaching the rotating griddle 1 synchronously to perform the pancake-lifting operation on the pancake on the upper end surface of the rotating griddle 1. By performing the pancake-lifting operation on the pancake in two directions simultaneously, the pancake-lifting efficiency is improved.

[0027] On the basis of the above solution, when the pancake-lifting plate 3 contacts the pancake, it may cause damage to the edge area of the pancake. Therefore, by contacting the bottom of the edge of the pancake with the pancake-lifting plate 3, the edge of the pancake is lifted to minimize the damage to the edge area of the pancake. Specifically, two symmetrically arranged lifting frames 5 are slidably assembled horizontally below the mounting frame 2. The pancake-lifting plate 3 is slidably assembled vertically on the lifting frame 5; a lifting plate 12 is slidably assembled vertically on the upper edge area of the rotating griddle 1. In the initial state, the upper end surface of the lifting plate 12 is flush with the upper end surface of the rotating griddle 1; vertically, the pancake-lifting plate 3 moves from a position below the upper end surface of the rotating griddle 1 to above the rotating griddle 1. Specifically, when performing the pancake-lifting operation, the pancake-lifting plate 3 presses down the lifting plate 12, causing the lifting plate 12 to move to a position below the upper end surface of the rotating griddle 1, creating a gap between the lifting plate 12 and the pancake. At this time, the pancake-lifting plate 3 is below the edge of the pancake. Subsequently, the pancake-lifting plate 3 moves upward to a position flush with the upper end surface of the rotating griddle 1. Horizontally, the pancake-lifting plate 3 performs a linear motion in the direction of the center of the rotating griddle 1, causing the pancake-lifting plate 3 to gradually penetrate into the center of the pancake, separating the pancake from the rotating griddle 1 completely. Finally, the pancake-lifting plate 3 moves upward synchronously in the vertical direction to lift the pancake above the rotating griddle 1, completing the pancake-lifting operation.

[0028] Specifically, a lifting groove 11 starts from the upper edge area of the rotating griddle 1 and extends to the outer circumferential surface of the rotating griddle 1. The lifting plate 12 is slidably assembled in the lifting groove 11 in the vertical direction, and a spring 13 is installed between the lifting plate 12 and the bottom wall of the lifting groove 11. In the initial state, the lifting plate 12 is flush with the rotating griddle 1. When the pancake removing plate 3 contacts the lifting plate 12 and presses the lifting plate 12 downward, the lifting plate 12 moves to a position below the upper end surface of the rotating griddle 1. At this time, the pancake removing plate 3 is located below the edge area of the pancake. In this embodiment, in order for the pancake removing plate 3 to move smoothly from the lifting groove 11 to the upper end surface of the rotating griddle 1, the lifting plate 12 is slidably assembled in the lifting groove 11 along the inclined direction close to the central area of the rotating griddle 1. The end surfaces of the lifting groove 11 and the lifting plate 12 close to the center of the rotating griddle 1 are inclined surfaces. The inclined surfaces guide the pancake removing plate 3 to move from the lifting groove 11 to the upper end surface of the rotating griddle 1, improving the smoothness of the movement of the pancake removing plate 3. It should be noted that when removing the pancake, the rotating griddle 1 may still be in a rotating state. In order to ensure that the horizontal portion 31 can still move from the lifting groove 11 to the upper end surface of the rotating griddle 1 when the rotating griddle 1 is in a rotating state, the width of the lifting plate 12 is designed to be much larger than the width of the horizontal portion 31, reserving sufficient time for the horizontal portion 31 to move in the horizontal direction.

[0029] As a preferred embodiment, the lifting frame 5 includes a U-shaped plate 51, the upper end of the U-shaped plate 51 is slidably assembled on the transverse guide rail 4 through a slider, the transverse guide rail 4 is fixedly installed on the mounting frame 2 along the horizontal direction, and a vertical guide rod 52 is installed in the U-shaped plate 51 along the vertical direction; the lifting plate 3 includes a horizontal portion 31, and a connecting plate 33 is installed at the end of the horizontal portion 31 away from the rotating griddle 1, and the connecting plate 33 is slidably sleeved on the vertical guide rod 52, and a connecting rod 34 is installed at the upper end of the vertical guide rod 52, and a guide rod 35 is installed at the upper end of the connecting rod 34; guide plates 9 are provided on both sides of the guide rod 35, and the guide plates 9 are fixedly installed on the mounting frame 2, and the front end of the guide plate 9 has a front-to-back penetration The guide groove is connected to the first high-level portion 91, the first descending portion 92, the first ascending portion 93, the low-level portion 94, the second ascending portion 95 and the second high-level portion 96, the first high-level portion 91 is located on the outer side away from the rotating griddle 1, the second high-level portion 96 is located on the inner side close to the rotating griddle 1, the first high-level portion 91 and the second high-level portion 96 are located on the same horizontal line, the first descending portion 92 is inclined, and the end away from the first high-level portion 91 is located below the low-level portion 94, and the low-level portion 94 is located below the first high-level portion 91 and is horizontally arranged. In the initial state, the guide rod 35 is located at the head end of the first high-level portion 91. At this time, the lift plate 3 is located above and outside the lifting plate 12. When the guide rod 35 moves from the first high-level portion 91 to the first descending portion 92, the lift plate 3 moves toward the lifting plate 12 in the horizontal and vertical directions until it comes into contact with the lifting plate 12. When the guide rod 35 moves to the end of the first descending portion 92, the lift plate 3 just presses the lifting plate 12 to below the upper end surface of the rotating griddle 1. At this time, the lift plate 3 is located below the edge area of ​​the pancake. When the guide rod 35 moves to the head end of the low horizontal portion 94 through the first rising portion 93, the lifting plate 3 just moves to a position flush with the upper end surface of the rotating griddle 1; when the guide rod 35 moves toward the end of the low horizontal portion 94, in the horizontal direction, the lifting plate 3 makes a linear motion toward the direction close to the center of the rotating griddle 1 to separate the pancake from the rotating griddle 1; when the guide rod 35 moves to the second high horizontal portion 96 through the second rising portion 95, the lifting plate 3 completely lifts the pancake to the top of the rotating griddle 1, waiting for the next process to perform the pancake clamping operation.

[0030] When the lifting plate 3 lifts the pancake, in order to increase the stability of the pancake on the lifting plate 3, we install an inclined portion 32 between the horizontal portion 31 and the connecting plate 33. The middle part of the inclined portion 32 is provided with a downwardly recessed area. When the pancake is located in the recessed area, due to the pancake's own gravity, the middle part of the pancake will be in the recessed area, forming a positioning function to prevent the pancake from shifting on the lifting plate 3.

[0031] As a preferred embodiment, the synchronous relative movement of the two pancake plates 3 in the horizontal direction is realized through the belt component. Specifically, two belt pulleys 6 are installed in the mounting frame 2, and a belt 7 is sleeved between the two belt pulleys 6. The center of one of the belt pulleys 6 is fixedly connected to the motor shaft of the motor 8, and the two U-shaped plates 51 are respectively fixedly connected to both sides of the belt 7. In this embodiment, taking the forward rotation of the motor shaft of the motor 8 as an example: when the motor shaft of the motor 8 rotates forward, both sides of the belt 7 drive the two lifting frames 5 to move relatively closer. During this process, the guide rod 35 is affected by the guide groove and drives the pancake plate 3 to move in the vertical direction, realizing the operation of flipping the pancake.

[0032] In the description of the present invention, the terms "first", "second", "another", and "yet another" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more features. In the description of the embodiments of the present invention, the meaning of "a plurality" is two or more, unless otherwise specifically defined.

[0033] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. In addition, in the description of the present invention, unless otherwise stated, the meaning of "a plurality" is two or more.

[0034] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims

1. A pancake-opening structure for a fully automatic pancake machine, comprising a mounting frame (2) mounted above a rotating griddle (1), characterized in that: Two symmetrically arranged lifting frames (5) are slidably mounted in the horizontal direction below the mounting frame (2), and a lifting plate (3) is slidably mounted on the lifting frames (5) in the vertical direction; a lifting plate (12) is slidably mounted in the vertical direction on the upper edge region of the rotating griddle (1); in an initial state, the upper end surface of the lifting plate (12) is flush with the upper end surface of the rotating griddle (1); in the horizontal direction, the two lifting plates (3) perform a linear motion synchronously approaching the rotating griddle (1) to lift the pancakes on the upper end surface of the rotating griddle (1); at the same time, in the vertical direction, the lifting plate (3) moves from a position below the upper end surface of the rotating griddle (1) to an upper portion of the rotating griddle (1).

2. The pancake-opening structure for a fully automatic pancake machine according to claim 1, characterized in that: A lifting groove (11) is formed at the upper edge region of the rotating griddle (1), and the lifting groove (11) extends to the outer circumferential surface of the rotating griddle (1). A lifting plate (12) is slidably assembled in the lifting groove (11) in a vertical direction, and a spring (13) is installed between the lifting plate (12) and the bottom wall of the lifting groove (11).

3. The pancake-opening structure for a fully automatic pancake machine according to claim 1, characterized in that: The lifting plate (12) is slidably assembled in the lifting groove (11) along an inclined direction close to the central area of ​​the rotating griddle (1), and the end surfaces of the lifting groove (11) and the lifting plate (12) close to the center of the rotating griddle (1) are inclined surfaces.

4. The pancake-opening structure for a fully automatic pancake machine according to claim 1, characterized in that: The lifting frame (5) comprises a U-shaped plate (51), the upper end of the U-shaped plate (51) is slidably mounted on the transverse guide rail (4) through a slider, the transverse guide rail (4) is fixedly mounted on the mounting frame (2) in the horizontal direction, and a vertical guide rod (52) is mounted in the U-shaped plate (51) in the vertical direction; the lifting plate (3) comprises a horizontal portion (31), the end of the horizontal portion (31) away from the rotating pan (1) is mounted with a connecting plate (33), the connecting plate (33) is slidably sleeved on the vertical guide rod (52), the upper end of the vertical guide rod (52) is mounted with a connecting rod (34), and the upper end of the connecting rod (34) is mounted with a guide rod (35); guide plates (9) are arranged on both sides of the guide rod (35), the guide plates (9) are fixedly mounted on the mounting frame (2), the front end of the guide plate (9) is provided with a guide groove which passes through the front and rear, and the guide rod (35) is slidably mounted in the guide groove.

5. The pancake-opening structure for a fully automatic pancake machine according to claim 4, characterized in that: The guide groove is composed of a first high horizontal portion (91), a first descending portion (92), a first ascending portion (93), a low horizontal portion (94), a second ascending portion (95) and a second high horizontal portion (96) connected end to end. The first high horizontal portion (91) is located on the outer side away from the rotating griddle (1), and the second high horizontal portion (96) is located on the inner side close to the rotating griddle (1). The first high horizontal portion (91) and the second high horizontal portion (96) are located on the same horizontal line. The first descending portion (92) is arranged in an inclined manner, and one end away from the first high horizontal portion (91) is located below the low horizontal portion (94). The low horizontal portion (94) is located below the first high horizontal portion (91) and is arranged horizontally.

6. The pancake-opening structure for a fully automatic pancake machine according to claim 4, characterized in that: An inclined portion (32) is installed between the horizontal portion (31) and the connecting plate (33), and a downwardly recessed area is provided in the middle of the inclined portion (32).

7. The pancake-opening structure for a fully automatic pancake machine according to claim 4, characterized in that: Two pulleys (6) are installed in the mounting frame (2), and a belt (7) is sleeved between the two pulleys (6). The center of one of the pulleys (6) is fixedly connected to the motor shaft of the motor (8), and the two U-shaped plates (51) are fixedly connected to the two sides of the belt (7) respectively.

Citation Information

Patent Citations

  • Pancake uncovering structure of full-automatic imitation handmade pancake machine

    CN219556129U