Flat die of poultry pellet feed granulator

By adopting the flat mold of the poultry pellet feed pelletizer with assembled design, the problems of insufficient heat dissipation capacity, easy deformation and inconvenient maintenance in the prior art are solved, and higher utilization rate and lower production costs are achieved.

CN222967898UActive Publication Date: 2025-06-13JIANGSU GUILIU ANIMAL HUSBANDRY XUYI CO LTD
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Patent Information

Application Number
CN202422232184.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-06-13
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

In the prior art, the flat mold heat dissipation capacity of the feed pelletizer is insufficient, easy to deform, and inconvenient for maintenance, resulting in low utilization rate and increased production costs.

Method used

The flat mold of the poultry pellet feed pelletizer adopts an assembled design, including two horizontal and coaxial circular plates and a plurality of cylindrical blocks. The cylindrical block is equipped with a first vertical through hole and a second through hole. The cylindrical plate is equipped with a conical protrusion corresponding to the cylindrical block. The circular plate and cylindrical block are fixed by bolts and nuts, which enhances heat dissipation efficiency and facilitates local maintenance.

Benefits of technology

It greatly enhances the heat dissipation efficiency of the flat mold, facilitates local maintenance, improves the utilization rate of the flat mold, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222967898U_ABST
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Abstract

The utility model provides a flat die of a poultry pellet feed granulator. The flat die effectively solves the problems that in the prior art, a flat die is insufficient in heat dissipation capacity, prone to deformation, inconvenient to maintain and low in utilization rate. According to the technical scheme, the device comprises two horizontal and coaxial circular plates, a gap is formed between the two circular plates, a plurality of cylindrical blocks are arranged in the gap, the two circular plates can clamp the two ends of each cylindrical block to enable the cylindrical block to be fixed, a vertical first through hole is formed in each cylindrical block, and an opening of the end of each through hole is a conical face. The circular plate is provided with a plurality of conical protrusions in one-to-one correspondence with the cylindrical blocks, and the outer edge faces of the conical protrusions are tightly attached to the conical faces of the ends of the through holes. Second through holes are formed in the conical protrusions, and the second through holes and the first through holes are in one-to-one correspondence and are coaxial. The flat die has an ingenious structure, adopts an assembled design, greatly enhances the heat dissipation efficiency of the flat die, can conveniently carry out local maintenance on the flat die, can greatly increase the utilization rate of the flat die, and is favorable for saving the cost.
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Description

Technical Field

[0001] The utility model relates to the technical field of livestock and poultry feed pellet granulators, in particular to a flat die of a poultry pellet feed granulator. Background Technique

[0002] The main components of a flat die feed pellet machine are a flat round steel die and a set of grooved rollers that can rotate freely. The raw materials fall from top to bottom into the gap between the rollers and are pressed into the die holes by the rotating rollers. Long cylindrical objects are extruded from below the die holes and cut into pellets by knives. Essentially, it uses grooved rollers to extrude and granulate the materials. Among them, the die holes of the flat die bear great frictional force and extrusion force. After working for a period of time, the temperature of the flat die rises and the heat cannot be dissipated in time, resulting in deformation of the flat die or even deformation of some die holes. Once the above situation occurs, the entire flat die can only be replaced, causing problems such as low utilization rate of the flat die and increased production costs.

[0003] In the existing Chinese patent CN205962766U, a flat die for a feed pellet machine is disclosed. By setting bolt holes, grooves, tapered forming holes, strengthening blocks, etc., the materials can effectively enter the forming holes, achieving effects such as improving the material utilization rate. However, it still cannot solve the problems faced in the prior art, such as insufficient heat dissipation capacity of the flat die, easy deformation, inconvenient maintenance, and low utilization rate.

[0004] Now, a flat die for a poultry feed pellet granulator is provided. With an assembled design, it greatly enhances the heat dissipation efficiency of the flat die. At the same time, it is also convenient to perform local maintenance on the flat die, which can greatly increase the utilization rate of the flat die and is beneficial to cost savings. Content of the Utility Model

[0005] In view of the above situation, in order to overcome the deficiencies of the prior art, the utility model provides a flat die of a poultry pellet feed granulator, effectively solving the problems of insufficient heat dissipation capacity of the flat die, easy deformation, inconvenient maintenance, and low utilization rate faced in the prior art.

[0006] The technical solution it adopts is as follows: It includes two horizontal and coaxial circular plates with a gap between them. There are multiple cylindrical blocks in the gap. The two circular plates can clamp the two ends of the cylindrical blocks to make them fixed. Vertical first through holes are provided on the cylindrical blocks, and the end openings of the through holes are in the shape of a conical surface. Multiple conical protrusions corresponding to the cylindrical blocks one by one are provided on the circular plates, and the outer edge surface of the conical protrusions is in close contact with the conical surface at the end of the through hole; second through holes are provided at the conical protrusions, and the second through holes correspond to the first through holes one by one and are coaxial.

[0007] Furthermore, a vertical bolt is fixed on the upper circular plate. The bolt passes through the lower circular plate, and a nut is screwed at the lower end of the bolt. Screwing the nut can make the two circular plates approach each other and clamp the multiple cylindrical blocks.

[0008] Furthermore, the diameter of the first through hole is smaller than that of the second through hole.

[0009] The structure of the utility model is ingenious. With an assembled design, the heat dissipation efficiency of the flat die is greatly enhanced. At the same time, it is convenient to perform local maintenance on the flat die, which can greatly increase the utilization rate of the flat die and is beneficial to cost saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic view of the die hole in the prior art.

[0011] Figure 2 It is an overall view of the utility model.

[0012] Figure 3 It is a front sectional view of the utility model.

[0013] Figure 4 It is Figure 3 a partial enlarged view in

[0014] Figure 5 It is a structural schematic diagram of the circular plate in the utility model Figure 1 .

[0015] Figure 6 It is a structural schematic diagram of the circular plate in the utility model Figure 2 . DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] The following further elaborates on the specific embodiments of the utility model with reference to the accompanying drawings.

[0017] As given by Figures 1 to 6 , the utility model includes two horizontal and coaxial circular plates 1. There is a gap between the two circular plates 1. Inside the gap, there are multiple cylindrical blocks 2. The two circular plates 1 can clamp the two ends of the cylindrical blocks 2 to make them fixed. A vertical first through hole 3 is provided on the cylindrical block 2. The opening at the end of the through hole is a conical surface. Multiple conical protrusions 4 corresponding to the cylindrical blocks 2 are provided on the circular plate 1. The outer edge surface of the conical protrusion 4 is in close contact with the conical surface at the end of the through hole; A second through hole 5 is provided at the conical protrusion 4. The second through hole 5 corresponds to the first through hole 3 one by one and is coaxial.

[0018] In order to firmly fix the multiple cylindrical blocks 2 between the two circular plates 1, a vertical bolt 6 is fixed on the upper circular plate 1. The bolt 6 penetrates the lower circular plate 1. A nut 7 is screwed at the lower end of the bolt 6. Screwing the nut 7 can make the two circular plates 1 approach each other and clamp the multiple cylindrical blocks 2.

[0019] In order to facilitate feeding and discharging better, the diameter of the first through hole 3 is smaller than that of the second through hole 5.

[0020] It should be noted that the shape of the die holes of the existing flat die is as shown in Figure 1 and is similar to a stepped shape. Such a design is for the material to be more conveniently extruded into the die holes and for the material to be easily separated from the die holes, reducing the extrusion resistance. Thus, the thinnest part in the middle of the stepped holes is the main heat generation part and also the part with the fastest wear. In this solution, the die holes are divided into three sections, and the middle section that determines the particle diameter is the first through hole 3 in this application. When a large deformation or damage occurs in the first through hole 3, only the damaged cylindrical block 2 needs to be replaced.

[0021] Of course, there are gaps between adjacent cylindrical blocks 2. Thus, even if heat appears during the pelletizing extrusion process, the heat can be dissipated in time, preventing the cylindrical blocks 2 from expanding due to heat absorption and also facilitating the normal progress of the pelletizing work.

[0022] During use, this device is fixed on a flat die pelletizer, and then the grooved roller rotates to extrude the material. The material enters through the second through hole 5 in the upper circular plate 1, then becomes strip-shaped after passing through the first through hole 3 in the cylindrical block 2, and finally goes downward through the second through hole 5 on the lower side and is finally formed into pellets after being cut by the cutting tool.

[0023] After using for a period of time, the first through hole 3 in some of the cylindrical blocks 2 is severely worn. Only the nut 7 needs to be removed and the severely worn cylindrical block 2 replaced, which is convenient for maintenance and greatly improves the utilization rate.

[0024] The utility model has a clever structure and adopts an assembled design, greatly enhancing the heat dissipation efficiency of the flat die. At the same time, it can also facilitate local maintenance of the flat die, greatly increasing the utilization rate of the flat die and being beneficial to cost saving.

Claims

1. A flat die for a poultry pellet feed granulator, characterized in that: The invention comprises two horizontal and coaxial circular plates (1), a gap being provided between the two circular plates (1), a plurality of cylindrical blocks (2) being provided in the gap, the two circular plates (1) being able to clamp the two ends of the cylindrical blocks (2) to fix them in place, a vertical first through hole (3) being provided on the cylindrical blocks (2), the end opening of the through hole being a conical surface, a plurality of conical protrusions (4) being provided on the circular plates (1) corresponding one-to-one to the cylindrical blocks (2), the outer edge surface of the conical protrusion (4) being in close contact with the conical surface of the end of the through hole; a second through hole (5) being provided at the conical protrusion (4), the second through hole (5) being corresponding one-to-one to the first through hole (3) and being coaxial.

2. The flat die of a poultry pellet feed pelletizing machine according to claim 1, characterized in that: A vertical bolt (6) is fixed on the upper circular plate (1), the bolt (6) passes through the lower circular plate (1), a nut (7) is screwed on the lower end of the bolt (6), and screwing the nut (7) can bring the two circular plates (1) closer to each other and clamp the plurality of cylindrical blocks (2).

3. A flat die for a poultry pellet feed pelletizing machine according to claim 1 or 2, characterized in that: The diameter of the first through hole (3) is smaller than the diameter of the second through hole (5).

Citation Information

Patent Citations

  • Flat -die for feed granulator

    CN205962766U