Ball screening device

By designing a screening device including a screening ball box, a cleaning chamber and a screening ball chamber, the expansion rod spacing of the screening ball club and the water pump and spray head of the cleaning unit, the cumbersome problems of impurities cleaning and screening of the steel ball surface of the ball mill are solved, and rapid screening and cleaning are achieved, and operating efficiency and the speed of the steel ball are improved.

CN222970354UActive Publication Date: 2025-06-13JIAN YUSHUN NEW MATERIALS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421753415.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-06-13
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

In the prior art, more grinding impurities adhere to the surface of the steel ball of the ball mill need to be cleaned before screening. The operation is complicated and takes a long time, which is not conducive to the rapid use of the steel ball of the ball mill.

Method used

A sieve device is designed, including a sieve ball box, a cleaning chamber and a sieve ball chamber, and is equipped with a sieve ball mechanism and a cleaning unit. The screening ball mechanism gradually increases through the expansion rod segment of the screening club, realizing steel ball screening of ball mills of different diameters; the cleaning unit cleanses impurities on the surface of the steel ball through a water pump and a cleaning nozzle.

Benefits of technology

It realizes rapid screening and cleaning of steel balls in ball mills, which are easy to operate and have high screening efficiency, and the steel balls can be put into use quickly.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222970354U_ABST
    Figure CN222970354U_ABST
Patent Text Reader

Abstract

The utility model discloses a ball screening device which comprises a ball screening box, a fixing plate is fixedly connected to the bottom end in the ball screening box, a cleaning bin and a ball screening bin are formed in the ball screening box through the fixing plate, a ball screening mechanism is installed in the ball screening box, the ball screening mechanism is arranged in the cleaning bin and the ball screening bin, and the ball screening bin is arranged in the cleaning bin. The ball screening mechanism is used for screening steel balls of the ball mill into different sizes and specifications, a cleaning unit is arranged in the cleaning bin and used for cleaning the steel balls of the ball mill to be screened, and a ball guiding unit is arranged in the ball screening bin. The distance between the expansion rod sections of the ball screening rod is gradually increased, so that ball mill steel balls with different diameters fall from different positions of the ball screening rod, the ball mill steel balls with different specifications are conveyed and collected in a classified mode through the ball guiding unit, classified ball screening treatment of the ball mill steel balls is achieved, operation is convenient, and the screening efficiency is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of ball mills, in particular to a ball screening device. Background Art

[0002] After the ball mill is used for one year or longer, the steel balls in the mill will gradually be consumed, resulting in an imbalance in the grading of different specifications and a decrease in output. Therefore, after a period of production, it is necessary to pour out the steel balls in the mill and screen and classify them according to size, so as to determine the amount to be supplemented for different existing specifications. The existing ball discharging device of the ball screening machine has the following disadvantages. Since the balls screened by the existing equipment are not easy to distinguish in size, balls of different volumes are stacked together and need to be manually selected, making the equipment have certain limitations.

[0003] After retrieval, Chinese Patent Publication No.: CN219898996U discloses a ball discharging device of a ball screening machine, including a base. The left part and the right part of the upper end of the base are both fixedly installed with supports. The upper ends of both supports are fixedly installed with connecting frames. A screening component is movably installed between the two connecting frames. A cover plate is fixedly installed together at the upper ends of the two connecting frames. An outlet ball rack is fixedly installed at the upper end of the base. Although this solution can screen the steel balls of the ball mill, during the use of the steel balls of the ball mill, a large amount of ground impurities will adhere to their surfaces, and they need to be cleaned before screening. Through the treatment of two processes, the operation is cumbersome and time-consuming, which is not conducive to the rapid use of the steel balls of the ball mill. Therefore, it is necessary to design a ball screening device to improve the above problems. Summary of the Utility Model

[0004] 1. Technical Problems to be Solved by the Utility Model

[0005] Aiming at the deficiencies of the prior art, the purpose of the present utility model is to provide a ball screening device, aiming to solve the problems in the prior art that a large amount of ground impurities will adhere to the surfaces of the steel balls of the ball mill, and they need to be cleaned before screening, with cumbersome operation, long time consumption, and not conducive to the rapid use of the steel balls of the ball mill.

[0006] 2. Technical Solutions

[0007] To achieve the above purpose, the present utility model provides the following technical solutions:

[0008] A ball screening device, comprising a ball screening box, wherein a fixed plate is fixedly connected to the inner bottom end of the ball screening box, and a cleaning chamber and a ball screening chamber are formed inside the ball screening box through the fixed plate. A ball screening mechanism is installed inside the ball screening box, and the ball screening mechanism is placed inside the cleaning chamber and the ball screening chamber. The ball screening mechanism is used for screening the steel balls of the ball mill into different size specifications. A cleaning unit is arranged in the cleaning chamber, and the cleaning unit is used for cleaning the steel balls of the ball mill to be screened. A ball guiding unit is arranged in the ball screening chamber, and the ball guiding unit is used for classifying and guiding the screened steel balls of the ball mill.

[0009] Preferably, the ball screening mechanism includes two ball screening rods fixedly connected to the inside of the ball screening box. The ball screening rods are divided into parallel rod segments and expanding rod segments. The parallel rod segments of the two ball screening rods are placed in the cleaning chamber and have equal spacing between them. The expanding rod segments of the two ball screening rods are placed in the ball screening chamber and the spacing between them gradually increases.

[0010] Preferably, the ball screening rods are inclined, and the ball screening rods are inclined downward along the parallel rod segments towards the expanding rod segments.

[0011] Preferably, anti - detachment plates are fixedly connected to the outer sides of the parallel rod segments and the expanding rod segments of the ball screening rods. The anti - detachment plates are arc - shaped structures and are arranged in multiple groups along the length direction of the ball screening rods.

[0012] Preferably, the bottom of the ball screening chamber is designed with an opening. The ball guiding unit includes a ball guiding plate fixedly connected to the bottom of the ball screening chamber and inclined. The ball guiding plate is divided into multiple ball guiding cavities by partition plates, and the width of the ball guiding cavities gradually increases along the direction from the parallel rod segments to the expanding rod segments.

[0013] Preferably, support rods are fixedly connected to both sides of the ball screening box, and the same bottom plate is fixedly connected to the bottoms of the support rods. A collection box is installed on the top of the bottom plate. The collection box corresponds to the position of the ball guiding plate. Multiple collection cavities are provided in the collection box, and the number of the collection cavities is the same as that of the ball guiding cavities and they correspond one by one.

[0014] Preferably, the cleaning unit includes a cleaning water tank installed on the top of the bottom plate, a water pump installed on the outer wall of the ball screening box, and a cleaning spray head installed at the inner top end of the cleaning chamber. The water inlet of the water pump is connected to the cleaning water tank through a water inlet pipe, and the water outlet of the water pump is connected to the cleaning spray head through a water delivery pipe. Multiple cleaning spray heads are provided and are located above the parallel rod segments of the ball screening rods.

[0015] Preferably, a drain port is provided between the cleaning chamber and the cleaning water tank, and a filter screen is installed at the drain port.

[0016] Preferably, a maintenance door is hingedly installed at one side of the ball screening box at the position of the filter screen.

[0017] Preferably, a ball inlet hopper is fixedly connected to the top of the ball screening box, and a ball inlet pipe is fixedly connected to the bottom of the ball inlet hopper. The ball inlet pipe is located above the parallel rod section of the ball screening rod.

[0018] 3. Beneficial effects

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0020] (1) By means of the ball screening mechanism provided in the present utility model, the distance between the expanding rod sections of the ball screening rod gradually increases, so that the ball mill steel balls with different diameters fall from different positions of the ball screening rod, and the ball mill steel balls of different specifications are classified, transported and collected through the ball guiding unit, realizing the classified ball screening treatment of the ball mill steel balls, with convenient operation and high screening efficiency.

[0021] (2) Through the cleaning unit provided in the present utility model, the cleaning liquid in the cleaning water tank is transported to the cleaning nozzles by the pump and sprayed out through the cleaning nozzles to clean the ball mill steel balls moving on the parallel rod section of the ball screening rod, effectively removing the impurities on their surfaces, so that the screened ball mill steel balls can be quickly put into use.

[0022] (3) Anti-detachment plates are fixedly connected to the outer sides of the parallel rod section and the expanding rod section of the ball screening rod. By setting the anti-detachment plates, the ball mill steel balls moving on the ball screening rod are blocked, preventing the ball mill steel balls from detaching from the ball screening rod. Description of the drawings

[0023] Figure 1 It is a schematic three-dimensional structure diagram of the whole ball screening device;

[0024] Figure 2 It is an enlarged schematic diagram of the sectional structure of the ball screening box;

[0025] Figure 3 It is an enlarged schematic diagram of the structure of the ball screening mechanism.

[0026] In the figure: 1. Ball screening box; 2. Support rod; 3. Bottom plate; 4. Ball screening mechanism; 41. Ball screening rod; 411. Parallel rod section; 412. Expanding rod section; 42. Anti-detachment plate; 5. Ball inlet hopper; 6. Maintenance door; 7. Cleaning water tank; 8. Water pump; 9. Cleaning nozzle; 10. Filter screen; 11. Fixed plate; 12. Ball guiding plate; 13. Collection box. Detailed implementation manners

[0027] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0028] Embodiment:

[0029] Please refer to Figures 1-3 , this embodiment provides a ball screening device, which includes a ball screening box 1. A fixed plate 11 is fixedly connected to the bottom end inside the ball screening box 1. A cleaning chamber and a ball screening chamber are formed inside the ball screening box 1 through the fixed plate 11. A ball screening mechanism 4 is installed inside the ball screening box 1. The ball screening mechanism 4 is placed inside the cleaning chamber and the ball screening chamber. The ball screening mechanism 4 is used to screen the steel balls of the ball mill into different size specifications. A cleaning unit is arranged in the cleaning chamber, and the cleaning unit is used to clean the steel balls of the ball mill to be screened. A ball guiding unit is arranged in the ball screening chamber, and the ball guiding unit is used to classify and guide the steel balls of the ball mill after screening. A ball inlet hopper 5 is fixedly connected to the top of the ball screening box 1.

[0030] As an implementation manner of this embodiment, as shown in Figure 2 and Figure 3 , the ball screening mechanism 4 includes two ball screening rods 41 fixedly connected to the inside of the ball screening box 1. The ball screening rods 41 are divided into parallel rod segments 411 and expanding rod segments 412. The parallel rod segments 411 of the two ball screening rods 41 are placed in the cleaning chamber and the distance between them is equal. The expanding rod segments 412 of the two ball screening rods 41 are placed in the ball screening chamber and the distance between them gradually increases. The ball screening rods 41 are inclined. The ball screening rods 41 are inclined downward along the parallel rod segments 411 towards the expanding rod segments 412. A ball inlet pipe is fixedly connected to the bottom of the ball inlet hopper 5. The ball inlet pipe can accommodate one steel ball of the ball mill. The ball inlet pipe is located above the parallel rod segments 411 of the ball screening rods 41. By placing the steel balls of the ball mill into the ball inlet hopper 5 and transporting them to the ball screening rods 41 through the ball inlet pipe, the steel balls of the ball mill roll between the two ball screening rods 41. By rolling on the parallel rod segments 411 of the ball screening rods 41, the impurities on their surfaces are cleaned by the cleaning unit. After being cleaned, the steel balls of the ball mill move to the expanding rod segments 412 of the ball screening rods 41. Due to the gradually increasing distance between them, the steel balls of different diameters fall from different positions of the ball screening rods 41, and the ball guiding unit classifies and conveys and collects the steel balls of different specifications.

[0031] In this embodiment, as shown in Figure 3As shown in the figure, anti - detachment plates 42 are fixedly connected to the outer sides of both the parallel rod section 411 and the expanding rod section 412 of the screening ball rod 41. The anti - detachment plates 42 are of arc - shaped structure and are arranged in multiple groups along the length direction of the screening ball rod 41. By setting the anti - detachment plates 42, the steel balls of the ball mill moving on the screening ball rod 41 can be blocked, preventing the steel balls of the ball mill from detaching from the screening ball rod 41.

[0032] As an implementation manner of this embodiment, as Figure 1 and Figure 2 shown in the figure, the bottom of the screening ball bin is designed to be open. The ball guiding unit includes a ball guiding plate 12 fixedly connected to the bottom of the screening ball bin and arranged obliquely. The ball guiding plate 12 is divided into multiple ball guiding cavities by partitions. The width of the ball guiding cavity gradually increases from the parallel rod section 411 to the expanding rod section 412. Support rods 2 are fixedly connected to both sides of the screening ball box 1. The bottom of the support rods 2 is fixedly connected to the same bottom plate 3. A collection box 13 is installed on the top of the bottom plate 3. The collection box 13 corresponds to the position of the ball guiding plate 12. A plurality of collection cavities are provided in the collection box 13. The number of collection cavities is the same as that of the ball guiding cavities and they correspond one by one. By setting the support rods 2 and the bottom plate 3, the screening ball box 1 is stably supported. After screening by the screening mechanism 4, the steel balls of the ball mill with different diameter specifications fall onto the ball guiding plate 12 and then into the corresponding ball guiding cavities, and are transported to the collection box 13 through the ball guiding plate 12 and fall into the corresponding collection cavities, realizing the classified screening process of the steel balls of the ball mill. The operation is convenient and the screening efficiency is high.

[0033] As an implementation manner of this embodiment, as Figure 1 and Figure 2 shown in the figure, the cleaning unit includes a cleaning water tank 7 installed on the top of the bottom plate 3, a water pump 8 installed on the outer wall of the screening ball box 1, and a cleaning spray head 9 installed at the top end inside the cleaning bin. The water inlet of the water pump 8 is connected to the cleaning water tank 7 through a water inlet pipe, and the water outlet of the water pump 8 is connected to the cleaning spray head 9 through a water delivery pipe. A plurality of cleaning spray heads 9 are provided and are located above the parallel rod section 411 of the screening ball rod 41. By the operation of the water pump 8, the cleaning liquid in the cleaning water tank 7 is transported to the cleaning spray head 9 and sprayed out by the cleaning spray head 9 to clean the steel balls of the ball mill moving on the parallel rod section 411 of the screening ball rod 41, effectively removing the impurities on their surfaces, so that the screened steel balls of the ball mill can be quickly put into use.

[0034] In this embodiment, as Figure 2 shown in the figure, a drain port is provided between the cleaning bin and the cleaning water tank 7. A filter screen 10 is installed at the drain port. The filter screen 10 is used to filter the impurities in the cleaning liquid. The filtered cleaning liquid can be recycled back into the cleaning water tank 7, making the cleaning liquid recycled and saving resources. A maintenance door 6 is hingedly installed at the position of the filter screen 10 on one side of the screening ball box 1. By setting the maintenance door 6, it is convenient to clean the filter screen 10.

[0035] Working principle: Place the steel balls of the ball mill into the ball inlet hopper 5, and convey them to the ball screening rods 41 through the ball inlet pipe, so that the steel balls of the ball mill roll between the two ball screening rods 41. The steel balls of the ball mill roll on the parallel rod segments 411 of the ball screening rods 41. The water pump 8 works to convey the cleaning liquid in the cleaning water tank 7 into the cleaning nozzle 9, and the cleaning liquid is sprayed out through the cleaning nozzle 9 to clean the steel balls of the ball mill moving on the parallel rod segments 411 of the ball screening rods 41, effectively removing the impurities on their surfaces. After being cleaned, the steel balls of the ball mill move to the expanding rod segments 412 of the ball screening rods 41. As the distance between the expanding rod segments 412 gradually increases, the steel balls of the ball mill with different diameters fall from different positions of the ball screening rods 41, so that the steel balls of the ball mill with different diameter specifications fall onto the ball guiding plate 12 and into the corresponding ball guiding cavities, and are conveyed to the collection box 13 through the ball guiding plate 12 and fall into the corresponding collection cavities, realizing the classification and screening treatment of the steel balls of the ball mill. The operation is convenient and the screening efficiency is high.

[0036] The above embodiments are the preferred implementation schemes of the present utility model. In addition, the present utility model can also be implemented in other ways. Any obvious replacement without departing from the concept of the technical solution is within the protection scope of the present utility model.

Claims

1. A ball screening device, characterized in that: The invention comprises a ball screening box (1), wherein a fixing plate (11) is fixedly connected to the bottom end of the ball screening box (1), a cleaning bin and a ball screening bin are formed inside the ball screening box (1) through the fixing plate (11), a ball screening mechanism (4) is installed inside the ball screening box (1), the ball screening mechanism (4) is arranged inside the cleaning bin and the ball screening bin, the ball screening mechanism (4) is used to screen ball mill steel balls into different sizes, a cleaning unit is arranged inside the cleaning bin, the cleaning unit is used to clean the ball mill steel balls to be screened, and a ball guiding unit is arranged inside the ball screening bin, the ball guiding unit is used to classify and guide the screened ball mill steel balls.

2. A ball screening device according to claim 1, characterized in that: The ball screening mechanism (4) comprises two ball screening rods (41) fixedly connected to the inside of the ball screening box (1); the ball screening rod (41) is divided into a parallel rod section (411) and an expansion rod section (412); the parallel rod sections (411) of the two ball screening rods (41) are placed in the cleaning bin with an equal spacing therebetween; and the expansion rod sections (412) of the two ball screening rods (41) are placed in the ball screening bin with a gradually increasing spacing therebetween.

3. A ball screening device according to claim 2, characterized in that: The ball screening rod (41) is arranged in an inclined manner, and the ball screening rod (41) is inclined downward along the direction from the parallel rod section (411) to the expansion rod section (412).

4. A ball screening device according to claim 2, characterized in that: The parallel rod section (411) and the expansion rod section (412) of the ball screening rod (41) are both fixedly connected to the outer sides thereof with anti-slip plates (42); the anti-slip plates (42) are arc-shaped structures and are provided in multiple groups along the length direction of the ball screening rod (41).

5. A ball screening device according to claim 2, characterized in that: The bottom of the ball screening bin is designed to be open, and the ball guiding unit comprises a ball guiding plate (12) fixedly connected to the bottom of the ball screening bin and arranged in an inclined manner, and the ball guiding plate (12) is divided into a plurality of ball guiding cavities by a partition, and the width of the ball guiding cavity gradually increases along the parallel rod segment (411) toward the expansion rod segment (412).

6. A ball screening device according to claim 5, characterized in that: Both sides of the ball screening box (1) are fixedly connected to support rods (2), the bottom of the support rods (2) is fixedly connected to the same bottom plate (3), a collecting box (13) is installed on the top of the bottom plate (3), the collecting box (13) corresponds to the position of the ball guide plate (12), and a plurality of collecting cavities are arranged in the collecting box (13), and the number of the collecting cavities is the same as that of the ball guide cavities and they correspond one to one.

7. A ball screening device according to claim 6, characterized in that: The cleaning unit comprises a cleaning water tank (7) installed on the top of the bottom plate (3), a water pump (8) installed on the outer wall of the ball screening box (1), and a cleaning nozzle (9) installed on the top of the inner part of the cleaning bin. The water inlet of the water pump (8) is connected to the cleaning water tank (7) via a water inlet pipe, and the water outlet of the water pump (8) is connected to the cleaning nozzle (9) via a water pipe. The cleaning nozzle (9) is provided with a plurality of nozzles and is located above the parallel rod section (411) of the ball screening rod (41).

8. A ball screening device according to claim 7, characterized in that: A drainage outlet is provided between the cleaning chamber and the cleaning water tank (7), and a filter screen (10) is installed at the drainage outlet.

9. A ball screening device according to claim 8, characterized in that: A maintenance door (6) is hingedly installed on one side of the ball screening box (1) at the filter screen (10).

10. A ball screening device according to claim 4, characterized in that: The top of the ball screening box (1) is fixedly connected to a ball scoring bucket (5), and the bottom of the ball scoring bucket (5) is fixedly connected to a ball scoring tube, wherein the ball scoring tube is located above the parallel rod section (411) of the ball screening rod (41).

Citation Information

Patent Citations

  • Ball discharging device of ball screening machine

    CN219898996U