Precise stamping device for hardware stamping part production

By designing a stamping mechanism including a lifting device and a hair dryer, as well as a precision stamping device for the production of hardware stamping parts, which includes a lifting device and a hair dryer, as well as a clamping mechanism for electric push rods and rubber pads, the problems of waste chip cleaning and lower mold fixing in stamping parts are solved, and the product quality and practicality of the device are improved.

CN222970702UActive Publication Date: 2025-06-13PENGFEI PRECISION METAL PROD (WUXI) CO LTD
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Patent Information

Application Number
CN202421304593.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-09
Publication Date
2025-06-13
Estimated Expiration
2034-06-09

AI Technical Summary

Technical Problem

When the existing stamping device produces hardware stamping parts, iron filings will fall off the outside of the material, causing the material position to shift and affect the product quality; at the same time, it is troublesome to disassemble and assemble the lower mold and lacks clamping and fixing function.

Method used

A precision stamping device for the production of hardware stamping parts is designed, including an operating table, a stamping mechanism and a clamping mechanism. The stamping mechanism cleans up waste chips through a lifting device and a hair dryer, and the clamping mechanism realizes clamping and fixing of the lower mold through an electric push rod and a rubber pad.

Benefits of technology

The complete cleaning of waste chips is achieved, avoiding product deviation and quality influence caused by iron chip accumulation; at the same time, the disassembly and assembly and fixing of the lower mold is simplified, and the quality of stamping processing and the practicality of the device are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a precision stamping device for hardware stamping part production, which relates to the technical field of hardware stamping part production and comprises an operation table, a stamping mechanism and a clamping mechanism, and the stamping mechanism and the clamping mechanism are arranged on the operation table. The stamping mechanism comprises a supporting column, a top frame, a lifting device, a lifting base, a blocking base and a stamping die. The top frame is arranged on the operation table through the supporting columns. The lifting base and the stamping die are arranged at the top and the bottom of the blocking base respectively, the lifting device is arranged on the top frame, and the output end of the lifting device penetrates through the top frame to be arranged on the lifting base. An air distribution cavity is formed in an interlayer of the lifting base, an air blowing nozzle communicated with the air distribution cavity is arranged at the bottom of the lifting base, and air outlet holes communicated with the air distribution cavity are formed in the bottom, not making contact with the stamping die, of the blocking base. According to the stamping die, scrap iron can be cleaned and collected easily, the lower die can be clamped and fixed, the lower die can be disassembled and fixed easily, and the stamping quality is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of hardware stamping part production, in particular to a precision stamping device for hardware stamping part production. Background Technique

[0002] Hardware stamping parts are widely used in various fields of our life. Hardware: parts processed from steel or some non-ferrous metals. Processing means: cold / hot stamping, extrusion, rolling, welding, cutting, etc. also include other processes, and the definition is relatively broad; Stamping parts: the most used in hardware processing, referring to the forming of specified shapes from steel / non-ferrous metal sheets and other sheets by a mold under room temperature conditions with the pressure provided by a press. It includes some electronic devices, auto parts, decorative materials, etc. The stamping parts we usually refer to generally mean cold stamping parts. For example, if you want to turn an iron plate into a fast food tray, you have to design a set of molds first. The working surface of the mold is the shape of the tray. Press the iron plate with the mold, and it will become the tray you want. This is cold stamping, which is directly stamping the hardware material with the mold.

[0003] However, when the existing stamping device produces hardware stamping parts, some iron filings will fall off the outside of the material during stamping. The long-term accumulation of iron filings is likely to cause the position of the material to shift, affecting the product quality; Therefore, it does not meet the existing requirements;

[0004] At the same time, the upper and lower molds of the existing stamping device are both fixedly installed on the operating table by bolts. The stamping device does not have the function of clamping and fixing the lower mold, making the disassembly and assembly of the lower mold very troublesome. For this reason, we propose a precision stamping device for hardware stamping part production. Content of the Utility Model

[0005] The purpose of the utility model is to provide a precision stamping device for hardware stamping part production, which is easy to clean and collect waste iron filings, and realizes the clamping and fixing function for the lower mold, not only easy to disassemble and fix the lower mold, but also ensuring the quality of stamping processing.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a precision stamping device for hardware stamping part production, including an operating table, a stamping mechanism and a clamping mechanism arranged on the operating table; the stamping mechanism includes a support column, a top frame, a lifting device, a lifting seat, a blocking seat, and a stamping die; the top frame is arranged on the operating table through the support column; the lifting seat and the stamping die are respectively arranged at the top and bottom of the blocking seat, the lifting device is arranged on the top frame, and the output end of the lifting device penetrates through the top frame and is arranged on the lifting seat;

[0007] An air distribution cavity is provided inside the interlayer of the lifting seat, a blowing nozzle connected with the air distribution cavity is provided at the bottom of the lifting seat, an air outlet hole connected with the air distribution cavity is provided at the bottom of the blocking seat which is not in contact with the stamping die, and a hair dryer connected with the air distribution cavity is provided at the top of the lifting seat; a dust suction plate is vertically provided at the rear of the lifting seat, a dust suction cavity is provided inside the interlayer of the dust suction plate, a dust suction hole connected with the dust suction cavity is provided on a side of the dust suction plate facing the lifting seat, an exhaust fan connected with the dust suction cavity is provided on a side of the dust suction plate facing away from the lifting seat, and the other end of the exhaust fan is connected with a filter box.

[0008] In order to avoid deformation caused by extrusion due to contact between the lower die and the blowing nozzle, as a preferred precision stamping device for producing hardware stamping parts of the utility model, the area of ​​the blocking seat is smaller than the area of ​​the lifting seat, and the area of ​​the blocking seat is larger than the area of ​​the stamping die.

[0009] In order to facilitate the selection of the lifting device, as a preferred precision stamping device for the production of hardware stamping parts of the utility model, the lifting device is an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

[0010] In order to ensure that the lower mold does not shake, as a preferred precision stamping device for the production of hardware stamping parts of the utility model, the clamping mechanism is located below the stamping mechanism; the clamping mechanism includes a base, a group of mounting seats, and a group of clamping seats arranged between a group of mounting seats, a group of mounting seats are vertically arranged on the base, and an electric push rod is arranged on one side of the mounting seat facing the clamping seat, and the output end of the electric push rod is arranged on the clamping seat.

[0011] In order to enhance the fixing performance of the clamping seat, as a preferred embodiment of the utility model of a precision stamping device for producing hardware stamping parts, rubber pads are provided on both opposite sides of a group of the clamping seats.

[0012] In order to improve the stability of the movement of the clamping seat, as a preferred precision stamping device for the production of hardware stamping parts of the utility model, limiting grooves are provided on the front and rear sides of the base along the length direction, and limiting sliders are provided on the front and rear sides of the clamping seat. The limiting sliders are located in the limiting grooves, and the limiting sliders can slide in the limiting grooves.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The utility model starts the lifting device to move the lifting seat and the blocking seat downward to approach the lower mold, and starts the blower so that wind flows out from the blowing nozzle and the air outlet, and the waste chips in the lower mold core and above the mold can be cleaned by wind, so that the waste chips can be cleaned more thoroughly, and the accumulation of iron chips can be avoided to cause the stamping parts to deviate, or the iron chips can be pressed onto the stamping parts to affect the stamping quality of the stamping parts;

[0015] At the same time, the utility model starts the exhaust fan to generate suction in the dust suction chamber and the dust suction hole, which can collect waste chips and prevent the waste chips from falling into the lower mold core again, thereby improving the processing quality of the precision stamping device and enhancing the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a rear view structural schematic diagram of the utility model;

[0018] Figure 3 It is a cross-sectional structural schematic diagram of the lifting device of the utility model;

[0019] Figure 4 It is a schematic diagram of the side sectional structure of the dust collecting plate of the utility model.

[0020] In the figure: 1. operating table; 2. pillar; 3. top frame; 4. lifting device; 5. lifting seat; 6. blocking seat; 7. stamping die; 8. air distribution chamber; 9. blowing nozzle; 10. air outlet; 11. hair dryer; 12. dust suction plate; 13. dust suction chamber; 14. dust suction hole; 15. exhaust fan; 16. filter box; 17. base; 18. mounting seat; 19. clamping seat; 20. electric push rod; 21. rubber pad; 22. limit slide groove; 23. limit slider. DETAILED DESCRIPTION

[0021] See also Figures 1 to 4 A precision stamping device for the production of metal stamping parts, comprising an operating table 1, a stamping mechanism and a clamping mechanism arranged on the operating table 1; the stamping mechanism comprises a pillar 2, a top frame 3, a lifting device 4, a lifting seat 5, a blocking seat 6, and a stamping die 7; the top frame 3 is arranged on the operating table 1 through the pillar 2; the lifting seat 5 and the stamping die 7 are respectively arranged on the top and bottom of the blocking seat 6, the lifting device 4 is arranged on the top frame 3, and the output end of the lifting device 4 passes through the top frame 3 and is arranged on the lifting seat 5;

[0022] An air distribution cavity 8 is provided inside the interlayer of the lifting seat 5, a blowing nozzle 9 connected with the air distribution cavity 8 is arranged at the bottom of the lifting seat 5, an air outlet hole 10 connected with the air distribution cavity 8 is provided at the bottom of the blocking seat 6 which is not in contact with the stamping die 7, and a hair dryer 11 connected with the air distribution cavity 8 is arranged on the top of the lifting seat 5; a dust suction plate 12 is vertically arranged at the rear of the lifting seat 5, a dust suction cavity 13 is arranged inside the interlayer of the dust suction plate 12, a dust suction hole 14 connected with the dust suction cavity 13 is arranged on the side of the dust suction plate 12 facing the lifting seat 5, an exhaust fan 15 connected with the dust suction cavity 13 is arranged on the side of the dust suction plate 12 facing away from the lifting seat 5, and the other end of the exhaust fan 15 is connected with a filter box 16.

[0023] In this embodiment: The lower die is placed on the operating table 1, and the workpiece to be processed is placed on the lower die. The lower die is clamped and fixed by the clamping mechanism to ensure that the lower die does not shake. By starting the lifting device 4, the lifting seat 5 drives the blocking seat 6 and the stamping die 7 to move downward synchronously, so that the stamping die 7 can perform stamping on the workpiece to be processed.

[0024] After stamping for a period of time, before placing the stamping part, the lifting device 4 can be started first to move the lifting seat 5 and the blocking seat 6 downward to approach the lower die. Then, the hair dryer 11 is started, and air is blown inside the air distribution cavity 8. The air flows out from the air blowing nozzles 9 and the air outlet holes 10 (the air blowing nozzles 9 blow air in four directions and can clean the lower die core). The waste chips inside the lower die core and above the die can be cleaned by the air, making the waste chip cleaning more thorough, avoiding the offset of the stamping part caused by the accumulation of iron chips, or the iron chips being pressed onto the stamping part, which affects the stamping quality of the stamping part. And while starting the hair dryer 11, the suction fan 15 can be started to generate suction in both the dust suction cavity 13 and the dust suction holes 14, so that the waste chips can be collected into the filter box 16, avoiding the waste chips from falling back into the lower die core again, improving the processing quality of the precision stamping device, and enhancing the practicability of the device.

[0025] As a technical optimization scheme of the present utility model, the area of the blocking seat 6 is smaller than that of the lifting seat 5, and the area of the blocking seat 6 is larger than that of the stamping die 7.

[0026] In this embodiment: When the stamping die 7 moves downward to stamp the workpiece, the blocking seat 6 plays a limiting role to avoid the contact and extrusion deformation between the lower die and the air blowing nozzles 9.

[0027] As a technical optimization scheme of the present utility model, the lifting device 4 is an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

[0028] In this embodiment: The lifting device 4 can adopt an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

[0029] As a technical optimization scheme of the present utility model, the clamping mechanism is located below the stamping mechanism; the clamping mechanism includes a base 17, a group of mounting seats 18, and a group of clamping seats 19 arranged between the group of mounting seats 18. The group of mounting seats 18 are vertically arranged on the base 17, and an electric push rod 20 is arranged on the side of the mounting seat 18 facing the clamping seat 19. The output end of the electric push rod 20 is arranged on the clamping seat 19.

[0030] In this embodiment: By starting the electric push rod 20, the group of clamping seats 19 move relative to each other, and the lower die can be clamped and fixed to ensure that the lower die does not shake during the stamping operation, improving the precision stamping quality of the metal stamping part.

[0031] As a technical optimization solution of the present utility model, rubber pads 21 are provided on both opposite sides of a set of clamping seats 19.

[0032] In this embodiment: Through the rubber pads 21, the clamping and fixing performance of the clamping seats 19 on the lower die base is further enhanced.

[0033] As a technical optimization solution of the present utility model, limiting sliding grooves 22 are provided along the length direction on the front and rear sides of the base 17, limiting sliding blocks 23 are provided on the front and rear sides of the clamping seats 19, the limiting sliding blocks 23 are located in the limiting sliding grooves 22, and the limiting sliding blocks 23 can slide in the limiting sliding grooves 22.

[0034] In this embodiment: Restricted by the limiting sliding grooves 22, the limiting sliding blocks 23 further enhance the stability of the movement of the clamping seats 19.

[0035] Working principle: The lower die can be clamped and fixed through the clamping mechanism to ensure that the lower die does not shake during the stamping operation; by starting the lifting device 4, the lifting seat 5 drives the blocking seat 6 and the stamping die 7 to move downward synchronously, so that the stamping die 7 can perform stamping processing on the workpiece; when it is necessary to clean the waste chips, the lifting device 4 can be started to move the lifting seat 5 and the blocking seat 6 downward to approach the lower die, and then the hair dryer 11 is started, air is generated inside the air distribution cavity 8, and the air flows out from the air blowing nozzles 9 and the air outlet holes 10, and the waste chips inside the lower die core and above the die can be cleaned by the air, making the waste chip cleaning more thorough, avoiding the offset of the stamped parts caused by the accumulation of iron chips, or the iron chips being pressed onto the stamped parts, affecting the stamping quality of the stamped parts; and when the hair dryer 11 is started, the exhaust fan 15 can be started at the same time, so that suction is generated in both the dust collection cavity 13 and the dust suction holes 14, and the waste chips can be collected to avoid the waste chips falling back into the lower die core again, improving the processing quality of the precision stamping device and enhancing the practicability of the device.

[0036] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A precision stamping device for producing metal stamping parts, comprising an operating table (1), a stamping mechanism and a clamping mechanism arranged on the operating table (1); characterized in that: The punching mechanism comprises a support (2), a top frame (3), a lifting device (4), a lifting seat (5), a blocking seat (6), and a punching die (7); the top frame (3) is arranged on the operating table (1) through the support (2); the lifting seat (5) and the punching die (7) are arranged at the top and bottom of the blocking seat (6), respectively; the lifting device (4) is arranged on the top frame (3), and the output end of the lifting device (4) passes through the top frame (3) and is arranged on the lifting seat (5); An air distribution chamber (8) is provided inside the interlayer of the lifting seat (5); a blowing nozzle (9) connected to the air distribution chamber (8) is provided at the bottom of the lifting seat (5); an air outlet hole (10) connected to the air distribution chamber (8) is provided at the bottom of the blocking seat (6) not in contact with the stamping die (7); a blower (11) connected to the air distribution chamber (8) is provided at the top of the lifting seat (5); a dust suction plate (12) is vertically provided at the rear of the lifting seat (5); a dust suction chamber (13) is provided inside the interlayer of the dust suction plate (12); a dust suction hole (14) connected to the dust suction chamber (13) is provided on one side of the dust suction plate (12) facing the lifting seat (5); an exhaust fan (15) connected to the dust suction chamber (13) is provided on one side of the dust suction plate (12) facing away from the lifting seat (5); the other end of the exhaust fan (15) is connected to a filter box (16).

2. A precision stamping device for producing metal stamping parts according to claim 1, characterized in that: The area of ​​the blocking seat (6) is smaller than the area of ​​the lifting seat (5), and the area of ​​the blocking seat (6) is larger than the area of ​​the stamping die (7).

3. A precision stamping device for producing metal stamping parts according to claim 1, characterized in that: The lifting device (4) is an electric telescopic rod, a pneumatic telescopic rod or a hydraulic telescopic rod.

4. A precision stamping device for producing metal stamping parts according to claim 1, characterized in that: The clamping mechanism is located below the stamping mechanism; the clamping mechanism comprises a base (17), a group of mounting seats (18), and a group of clamping seats (19) arranged between the group of mounting seats (18); the group of mounting seats (18) is vertically arranged on the base (17); an electric push rod (20) is arranged on one side of the mounting seat (18) facing the clamping seat (19); and an output end of the electric push rod (20) is arranged on the clamping seat (19).

5. A precision stamping device for producing metal stamping parts according to claim 4, characterized in that: A set of rubber pads (21) are arranged on opposite sides of the clamping seats (19).

6. A precision stamping device for producing metal stamping parts according to claim 5, characterized in that: The front and rear sides of the base (17) are provided with limit slide grooves (22) along the length direction, and the front and rear sides of the clamping seat (19) are provided with limit slide blocks (23). The limit slide blocks (23) are located in the limit slide grooves (22), and the limit slide blocks (23) can slide in the limit slide grooves (22).