Flexible automatic assembly line for position sensor

Abstract

The utility model discloses a position sensor flexible automatic assembly line which comprises a rack, and the rack is provided with a base feeding mechanism, a PCB installation mechanism, a tin soldering mechanism, a cover plate installation mechanism, a welding mechanism, an aluminum piece installation mechanism, a base turnover mechanism, a fan blade installation mechanism, a riveting mechanism, a finished product discharging mechanism and a circulation carrier conveying line mechanism. The circulating carrier conveying line mechanism is at least used for driving a carrier and a base to sequentially pass through the base feeding mechanism, the PCB mounting mechanism, the tin soldering mechanism, the cover plate mounting mechanism, the welding mechanism, the aluminum piece mounting mechanism, the base overturning mechanism, the fan blade mounting mechanism, the riveting mechanism and the finished product discharging mechanism. According to the utility model, the PCB and the cover plate can be automatically installed on the base, tin soldering is carried out on the PCB, the cover plate is welded on the base, the base and the fan blade are automatically installed on the aluminum piece, and the fan blade is riveted on the aluminum piece, so that automation is realized, and a large amount of manpower is saved.

Description

Technical Field

[0001] The utility model relates to a flexible automatic assembly line for a position sensor, belonging to the technical field of sensor processing. Background Art

[0002] The position sensor includes a base, a PCB board, a cover plate, an aluminum part and a fan blade. During the processing, the PCB board and the cover plate need to be installed on the base and welded to the base, and the base and the fan blade need to be installed on the aluminum part and the fan blade need to be riveted on the aluminum part.

[0003] The existing operation method is to manually assemble multiple components together, which not only requires a large amount of manpower, but also results in poor consistency and high defect rate of the produced position sensors. Summary of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a flexible automatic assembly line for a position sensor that can automatically assemble each component together, with high production efficiency, good consistency of the produced products and high qualified rate.

[0005] To achieve the foregoing utility model purpose, the technical solutions adopted by the utility model include:

[0006] A flexible automatic assembly line for a position sensor, comprising

[0007] A base feeding mechanism, which is at least used to feed and install the base onto a carrier;

[0008] A PCB board installation mechanism, which is at least used to install the PCB board onto the base;

[0009] A soldering mechanism, which is at least used to solder the PCB board;

[0010] A cover plate installation mechanism, which is at least used to install the cover plate on the base;

[0011] A welding mechanism, which is at least used to weld and fuse the cover plate and the base together;

[0012] An aluminum part installation mechanism, which is at least used to place the aluminum part onto the carrier;

[0013] A base flipping mechanism, which is at least used to flip the base and install the base on the aluminum part;

[0014] A fan blade installation mechanism, which is at least used to install the fan blade into the aluminum part;

[0015] A riveting mechanism, which is at least used to rivet the fan blade on the aluminum part;

[0016] The finished product blanking mechanism, which is at least used for blanking the finished products.

[0017] The circulating carrier conveyor line mechanism, which is at least used to drive the carrier and the base to pass through the base loading mechanism, the PCB board mounting mechanism, the soldering mechanism, the cover plate mounting mechanism, the welding mechanism, the aluminum part mounting mechanism, the base flipping mechanism, the fan blade mounting mechanism, the riveting mechanism and the finished product blanking mechanism in sequence.

[0018] Furthermore: The base loading mechanism includes a base magazine. One side of the inlet of the base magazine is provided with a base elevator, and one side of the outlet of the base magazine is provided with a base flexible vibrating disk. The base is conveyed from the base elevator to the base magazine and then from the base magazine to the base flexible vibrating disk. One side of the base flexible vibrating disk is provided with a first moving component for moving the base on the base flexible vibrating disk onto the carrier and a first vision detection component for detecting the direction of the base.

[0019] Furthermore: The circulating carrier conveyor line mechanism includes a conveyor line. A first conveyor track and a second conveyor track are arranged on the conveyor line. A first shifting module and a second shifting module are arranged between the first conveyor track and the second conveyor track. The first shifting module and the second shifting module are respectively arranged at both ends of the first conveyor track and the second conveyor track. The carrier passes through the first conveyor track, the first shifting module, the second conveyor track and the second shifting module in sequence.

[0020] Furthermore: One side of the first shifting module is provided with a first pushing component for pushing the carrier on the first shifting module onto the second track.

[0021] Furthermore: One side of the second shifting module is provided with a second pushing component for pushing the carrier on the second shifting module onto the first track.

[0022] Furthermore: The PCB board mounting mechanism includes a carrier tray conveying component. One end of the carrier tray conveying component is provided with a first lifting component. Both sides of the first lifting component are provided with first lifting mechanisms. The other end of the carrier tray conveying component is provided with a second lifting component. Both sides of the second lifting component are provided with second lifting components. One side of the carrier tray conveying component is provided with a first clamping component for clamping the PCB board. One side of the first clamping component is provided with a first up-and-down moving component for driving the first clamping component to move up and down. One side of the first up-and-down moving component is provided with a first transfer component for driving the first up-and-down moving component to move.

[0023] Furthermore, a second vision detection component for detecting whether there is a tray on the first lifting component is provided on one side of the first lifting component.

[0024] Furthermore, a third vision detection component for detecting whether the tray on the second lifting component is full is provided on one side of the second lifting component.

[0025] Furthermore, the cover plate mounting mechanism includes a cover plate magazine, a cover plate flexible vibrating disk is provided at the discharge port of the cover plate magazine, and a second moving component for grasping the cover plate and mounting the cover plate on the base and a tenth vision detection component for detecting the direction of the cover plate are provided on one side of the cover plate flexible vibrating disk.

[0026] Furthermore, the aluminum part mounting mechanism includes a first vibrating disk and a first track connected to the discharge end of the first vibrating disk. A first fixing component for fixing the aluminum part is provided at the end of the first track away from the first vibrating disk. A third pushing component for pushing the aluminum part is provided on one side of the first fixing component. A first rotating component for driving the aluminum part to rotate is provided on one side of the third pushing component. A second clamping component for clamping the aluminum part is provided on one side of the first rotating component. A second up-and-down moving component for driving the second clamping component to move up and down and a second transfer component for driving the second clamping component to move are provided on one side of the second clamping component.

[0027] Furthermore, a fourth vision detection component for detecting whether there is an aluminum part at a specified position is provided on one side of the first fixing component.

[0028] Furthermore, a fifth vision detection component for detecting the direction of the aluminum part is provided on one side of the first rotating component.

[0029] Furthermore, the base flipping mechanism includes a third clamping component for clamping the base component. A second flipping component for driving the third clamping component to flip is provided on one side of the third clamping component. A fourth clamping component for clamping the flipped base component is provided on one side of the second flipping component. A third up-and-down moving component for driving the fourth clamping component to move up and down is provided on one side of the fourth clamping component. A third transfer component for driving the third up-and-down moving component to move is provided on one side of the third up-and-down moving component.

[0030] Furthermore, the fan blade mounting mechanism includes a second vibrating bowl and a second discharging track connected to the second vibrating bowl. One side of the end of the second discharging track far from the second vibrating bowl is provided with a fourth pushing component for pushing the fan blade to a designated position. One side of the fourth pushing component is provided with a fifth clamping component for clamping the fan blade. One side of the fifth clamping component is provided with a fifth vertical moving component for driving the fifth clamping component to move up and down and a fifth transfer component for driving the fifth clamping component to move.

[0031] Furthermore, one side of the fourth pushing component is provided with a sixth vision detection component for detecting whether there is a fan blade at the designated position.

[0032] Furthermore, the finished product discharging mechanism includes a sixth clamping component for clamping the finished product. One side of the sixth clamping component is provided with a sixth vertical moving component for driving the sixth clamping component to move up and down and a sixth transfer component for driving the sixth clamping component to move.

[0033] Furthermore, the automatic assembly line further includes a frame and a protective cover. The base feeding mechanism, PCB board mounting mechanism, soldering mechanism, cover plate mounting mechanism, welding mechanism, aluminum part mounting mechanism, base flipping mechanism, fan blade mounting mechanism, riveting mechanism, finished product discharging mechanism, circulating carrier conveying line mechanism and protective cover are all arranged on the frame.

[0034] Compared with the prior art, the advantages of the present utility model include:

[0035] 1) A position sensor flexible automatic assembly line provided by the present utility model can automatically mount a PCB board and a cover plate on a base, solder the PCB board and weld the cover plate on the base, automatically mount the base and fan blades on an aluminum part and rivet the fan blades on the aluminum part, realizing automation and saving a large amount of manpower.

[0036] 2) A position sensor flexible automatic assembly line provided by the present utility model improves production efficiency, has good production consistency and a high qualified product rate. Description of the Drawings

[0037] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments recorded in the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0038] Figure 1 It is a schematic diagram of the overall structure of a position sensor flexible automatic assembly line provided in a typical embodiment of the present utility model;

[0039] Figure 2 It is a partial structural schematic diagram of a position sensor flexible automatic assembly line provided in a typical implementation case of the present utility model;

[0040] Figure 3 It is a structural schematic diagram of a base loading mechanism provided in a typical implementation case of the present utility model;

[0041] Figure 4 It is a structural schematic diagram of a circulating carrier conveyor line mechanism provided in a typical implementation case of the present utility model;

[0042] Figure 5 It is a structural schematic diagram of a PCB board mounting mechanism provided in a typical implementation case of the present utility model;

[0043] Figure 6 It is a structural schematic diagram of a soldering mechanism provided in a typical implementation case of the present utility model;

[0044] Figure 7 It is a structural schematic diagram of a cover plate mounting mechanism provided in a typical implementation case of the present utility model;

[0045] Figure 8 It is a structural schematic diagram of a welding mechanism provided in a typical implementation case of the present utility model;

[0046] Figure 9 It is a structural schematic diagram of an aluminum part mounting mechanism provided in a typical implementation case of the present utility model;

[0047] Figure 10 It is a structural schematic diagram of a base flipping mechanism provided in a typical implementation case of the present utility model;

[0048] Figure 11 It is a structural schematic diagram of a fan blade mounting mechanism provided in a typical implementation case of the present utility model;

[0049] Figure 12 It is a structural schematic diagram of a riveting and pressing mechanism provided in a typical implementation case of the present utility model;

[0050] Figure 13 It is a structural schematic diagram of a finished product unloading mechanism provided in a typical implementation case of the present utility model;

[0051] Description of the drawing reference numerals: 1, frame; 2, protective cover; 3, base loading mechanism; 5, PCB board mounting mechanism; 6, soldering mechanism; 7, cover plate mounting mechanism; 8, welding mechanism; 9, aluminum part mounting mechanism; 10, base turning mechanism; 11, fan blade mounting mechanism; 12, riveting and pressing mechanism; 13, finished product unloading mechanism; 14, control mechanism; 31, base elevator; 32, base storage bin; 33, base flexible vibrating bowl; 34, first vision inspection component; 35, first moving component; 41, second shifting module; 42, first pushing component; 43, carrier; 45, first shifting module; 46, second pushing component; 47, conveyor line; 51, first lifting component; 52, first lifting mechanism; 53, carrier tray conveying component; 54, second lifting component; 55, third vision inspection component; 56, first clamping component; 57, first vertical moving component; 58, first transfer component; 71, cover plate storage bin; 72, cover plate flexible vibrating bowl; 73, tenth vision inspection component; 74, second moving component; 91, first vibrating bowl; 92, first track; 93, fourth vision inspection component; 94, first fixing component; 95, third pushing component; 96, second clamping component; 97, first rotating component; 98, fifth vision inspection component; 99, second transfer component; 101, third clamping component; 102, second turning component; 103, fourth clamping component; 104, third vertical moving component; 105, third transfer component; 111, second vibrating bowl; 112, second discharge track; 113, sixth vision inspection component; 114, fourth pushing component; 115, fifth clamping component; 116, fifth vertical moving component; 131, sixth clamping component; 132, sixth vertical moving component; 133, sixth transfer component; 134, slideway. Detailed implementation manners

[0052] In view of the deficiencies in the prior art, the inventors of this case have proposed the technical solution of the present utility model through long-term research and a large number of practices. The following will further explain the technical solution, its implementation process, principle, etc.

[0053] As Figure 1 , Figure 2As shown in the figure, the utility model discloses a flexible automatic assembly line for a position sensor, which comprises a frame 1 and a control mechanism 14. A protective cover 2, a base feeding mechanism 3, a PCB board mounting mechanism 5, a soldering mechanism 6, a cover plate mounting mechanism 7, a welding mechanism 8, an aluminum part mounting mechanism 9, a base turning mechanism 10, a fan blade mounting mechanism 11, a riveting mechanism 12, a finished product discharging mechanism 13 and a circulating carrier conveying line mechanism 4 are arranged on the frame 1. The base feeding mechanism 3 is at least used for feeding and mounting the base onto the carrier 43; the PCB mounting mechanism is at least used for mounting the PCB board onto the base; the soldering mechanism is at least used for soldering the PCB board; the cover plate mounting mechanism 7 is at least used for mounting the cover plate on the base; the welding mechanism 8 is at least used for welding and fusing the cover plate and the base together to form a base assembly; the aluminum part mounting mechanism 9 is at least used for placing the aluminum part onto the carrier 43; the base turning mechanism 10 is at least used for turning the base and mounting the base on the aluminum part; the fan blade mounting mechanism 11 is at least used for mounting the fan blade into the aluminum part; the riveting mechanism 12 is at least used for riveting the fan blade on the aluminum part; the finished product discharging mechanism 13 is at least used for discharging the finished product; and the circulating carrier conveying line mechanism 4 is at least used for driving the carrier 43 and the base to sequentially pass through the base feeding mechanism 3, the PCB board mounting mechanism 5, the soldering mechanism 6, the cover plate mounting mechanism 7, the welding mechanism 8, the aluminum part mounting mechanism 9, the base turning mechanism 10, the fan blade mounting mechanism 11, the riveting mechanism 12 and the finished product discharging mechanism 13.

[0054] The utility model can automatically mount the PCB board and the cover plate on the base, solder the PCB board and weld the cover plate on the base, automatically mount the base and the fan blade on the aluminum part and rivet the fan blade on the aluminum part, realizing automation, saving a large amount of manpower, improving the production efficiency, having good production consistency and high qualified product rate.

[0055] Specifically, as Figure 3 shown, the base feeding mechanism 3 comprises a base bin 32. A base elevator 31 is arranged on one side of the feeding port of the base bin 32, and a base flexible vibrating disk 33 is arranged on one side of the discharging port of the base bin 32. The base is conveyed from the base elevator 31 to the base bin 32 and then from the base bin 32 to the base flexible vibrating disk 33. A first moving component 35 for moving the base on the base flexible vibrating disk 33 onto the carrier 43 and a first vision detection component 34 for detecting the direction of the base are arranged on one side of the base flexible vibrating disk 33.

[0056] An artificial or external device places the base into the base elevator 31, and the base is conveyed by the base elevator 31 into the base bin 32. The base bin 32 vibrates and conveys the base into the base flexible vibrating disk 33. When the first vision detection component 34 detects that the base flexible vibrating disk 33 is full of bases, it sends a signal to the control mechanism 14. The control mechanism 14 controls the base bin 32 to stop inputting bases into the base flexible vibrating disk 33. The base flexible vibrating disk 33 drives the base to vibrate. When the first vision detection mechanism detects that there is a base with a specified direction facing up in the base flexible vibrating disk 33, it sends a signal to the control mechanism 14. The control mechanism 14 drives the first moving component 35 to drive the base to move onto the carrier 43.

[0057] In some embodiments, as Figure 4 shown, the circulating carrier conveying line mechanism 4 includes a conveying line 47. A first conveying track and a second conveying track are provided on the conveying line 47. A first shifting module 45 and a second shifting module 41 are provided between the first conveying track and the second conveying track. The first shifting module 45 and the second shifting module 41 are respectively arranged at both ends of the first conveying track and the second conveying track. The carrier 43 sequentially passes through the first conveying track, the first shifting module 45, the second conveying track, and the second shifting module 41. One side of the first shifting module 45 is provided with a first pushing component 46 for pushing the carrier 43 on the first shifting module 45 onto the second track. One side of the second shifting module 41 is provided with a second pushing component 42 for pushing the carrier 43 on the second shifting module 41 onto the first track 92. Detection components for detecting whether the carrier 43 has moved in place are provided on both the first shifting module 45 and the second shifting module 41.

[0058] In this embodiment, the carrier 43 loaded with the base is conveyed in the first conveying track, and the empty carrier 43 is conveyed in the second conveying track. When the detection component on the second shifting module 41 detects that the empty carrier 43 has moved in place, the second shifting module 41 drives the empty carrier 43 to move to the docking position of the first conveying track. The first pushing component 46 pushes the empty carrier 43 into the first conveying track. The base loading mechanism 3 places the base into the carrier 43. The conveying line 47 drives the carrier 43 to move. Similarly, when the detection component of the first shifting module 45 detects that the carrier 43 has moved in place, the first shifting module 45 drives the carrier 43 to move to the docking position of the second conveying track. The second pushing component 42 pushes the empty carrier 43 into the second conveying track. The conveying line 47 drives the empty carrier 43 to move, and so on in a cycle.

[0059] In some embodiments, as Figure 5As shown, the PCB board mounting mechanism 5 includes a tray conveying component 53. One end of the tray conveying component 53 is provided with a first lifting component 51, which is used to drive the stack of trays filled with PCB boards to move downward. Driven by the first lifting component 51, the lowermost tray moves onto the tray conveying component 53. On both sides of the first lifting component 51, there are first lifting mechanisms 52, which are used to lift the upper trays, so that the lowermost tray is separated from the adjacent trays, facilitating the movement of the lowermost tray onto the tray conveying component 53. At the other end of the tray conveying component 53, there is a second lifting component, which is used to drive the stack of empty trays to move upward. On both sides of the second lifting component, there are second lifting mechanisms 54, which are used to lift the stack of empty trays, so that the empty trays can move to the second lifting component. On one side of the tray conveying component 53, there is a first clamping component 56 for clamping PCB boards. On one side of the first clamping component 56, there is a first up-and-down moving component 57 for driving the first clamping component 56 to move up and down. On one side of the first up-and-down moving component 57, there is a first transfer component 58 for driving the first up-and-down moving component 57 to move. The first clamping component 56 is used to clamp the PCB boards on the tray. Driven by the first up-and-down moving component 57 and the first transfer component 58, the first clamping component 56 drives the PCB boards to move to the carrier 43 and mounts the PCB boards on the base. On one side of the first lifting component 51, there is a second vision detection component for detecting whether there is a tray on the first lifting component. The second vision detection component is used to detect whether there is a tray on the first lifting component. When the second vision detection component detects that there is no tray on the first lifting component, it sends a signal to the control mechanism 14, and the control mechanism 14 controls the alarm to give an alarm. On one side of the second lifting component, there is a third vision detection component 55 for detecting whether the tray on the second lifting component is full. The third vision detection component 55 is used to detect whether the tray on the second lifting component is full. When the third vision detection component 55 detects that the tray on the second lifting component is full, it sends a signal to the control mechanism 14, and the control mechanism 14 controls the alarm to give an alarm.

[0060] In some embodiments, such as Figure 6As shown, the soldering mechanism includes a solder feeding mechanism 61, a module displacement mechanism 62, an up-and-down mechanism 63, a soldering mechanism 64, and a cleaning mechanism 65. The solder feeding mechanism 61 is installed behind the soldering mechanism and feeds the solder wire into place through a stepping motor. The module displacement mechanism 62 is displaced to the soldering position through a servo motor. The up-and-down mechanism 63 sends the soldering mechanism 64 to the soldering position of the PCB board. The soldering mechanism 64 solders the PCB board. After soldering is completed, the module displacement mechanism 62 displaces the soldering mechanism 64 to the cleaning mechanism 65, and the cleaning mechanism 65 cleans the soldering head.

[0061] In some embodiments, as Figure 7 shown, the cover plate mounting mechanism 7 includes a cover plate magazine 71. A cover plate flexible vibrating bowl 72 is provided at the discharge port of the cover plate magazine 71. A second moving component 74 for grasping the cover plate and mounting the cover plate on the base and a tenth vision detection component 73 for detecting the direction of the cover plate are provided on one side of the cover plate flexible vibrating bowl 72. The cover plates in the cover plate magazine 71 move into the cover plate flexible vibrating bowl 72 under the vibration of the cover plate magazine 71. When the tenth vision detection component 73 detects that the cover plate flexible vibrating bowl 72 is full, it sends a signal to the control mechanism 14, and the control mechanism 14 controls the cover plate magazine 71 to stop operating. When the tenth vision detection component 73 detects that there is a cover plate in the cover plate flexible vibrating bowl 72 facing the specified direction, it sends a signal to the control mechanism 14, and the control mechanism 14 controls the second moving component 74 to move the cover plate in the specified direction to the base and mount the cover plate on the base.

[0062] In some preferred embodiments, as Figure 9As shown, the aluminum part mounting mechanism 9 includes a first vibrating disk 91 and a first track 92 connected to the discharge end of the first vibrating disk 91. One end of the first track 92 away from the first vibrating disk 91 is provided with a first fixing component 94 for fixing the aluminum part. One side of the first fixing component 94 is provided with a third pushing component 95 for pushing the aluminum part. One side of the third pushing component 95 is provided with a first rotating component 97 for driving the aluminum part to rotate. One side of the first rotating component 97 is provided with a second clamping component 96 for clamping the aluminum part. One side of the second clamping component 96 is provided with a second vertical movement component for driving the second clamping component 96 to move up and down and a second transfer component 99 for driving the second clamping component 96 to move. One side of the first fixing component 94 is provided with a fourth vision detection component 93 for detecting whether there is an aluminum part at a specified position. One side of the first rotating component 97 is provided with a fifth vision detection component 98 for detecting the direction of the aluminum part. The aluminum part passes through the first track 92 under the vibration of the first vibrating disk 91. When the fourth vision detection component 93 detects that the aluminum part can reach the specified position, it sends a signal to the control mechanism 14. The control mechanism 14 controls the first fixing component 94 to fix the aluminum part for positioning the aluminum part. Then the third pushing component 95 pushes the aluminum part to the specified position. The second clamping component 96 places the aluminum part on the first rotating component 97. The first rotating component 97 drives the aluminum part to rotate. When the fifth vision detection component 98 detects that the aluminum part rotates to the specified angle, the second vertical movement component and the second transfer component 99 drive the second clamping component 96 to place the aluminum part on the carrier 43.

[0063] In some preferred embodiments, as Figure 10 shown, the base flipping mechanism 10 includes a third clamping component 101 for clamping the base component. One side of the third clamping component 101 is provided with a second flipping component 102 for driving the third clamping component 101 to flip. One side of the second flipping component 102 is provided with a fourth clamping component 103 for clamping the flipped base component. One side of the fourth clamping component 103 is provided with a third vertical movement component 104 for driving the fourth clamping component 103 to move up and down. One side of the third vertical movement component 104 is provided with a third transfer component 105 for driving the third vertical movement component 104 to move. The third clamping component 101 clamps the base component from the carrier 43. The second flipping component 102 drives the third clamping component 101 and the base component to flip 180°. The fourth clamping component 103 clamps the flipped base component. Driven by the third vertical movement component 104 and the third transfer component 105, the fourth clamping component 103 drives the base component to move to the carrier 43 and loads the base component into the aluminum part.

[0064] On the above basis, asFigure 11 As shown in the figure, the blade mounting mechanism 11 includes a second vibrating disk 111 and a second discharging track 112 connected to the second vibrating disk 111. On one side of the end of the second discharging track 112 away from the second vibrating disk 111, there is a fourth pushing component 114 for pushing the blade to a specified position. On one side of the fourth pushing component 114, there is a fifth clamping component 115 for clamping the blade. On one side of the fifth clamping component 115, there is a fifth vertical movement component 116 for driving the fifth clamping component 115 to move up and down and a fifth transfer component for driving the fifth clamping component 115 to move. On one side of the fourth pushing component 114, there is a sixth vision detection component 113 for detecting whether there is a blade at the specified position. The blade passes through the second discharging track 112 under the vibration of the second vibrating disk 111. When the sixth vision detection component 113 detects that there is a blade at the specified position, it sends a signal to the control mechanism 14. The control mechanism 14 controls the fourth pushing component 114 to push the blade to the specified position. The fifth clamping component 115 clamps the blade and loads the blade into the aluminum sheet of the base component under the drive of the fifth transfer component.

[0065] On the basis of the above, as Figure 13 As shown in the figure, the finished product discharging mechanism 13 includes a sixth clamping component 131 for clamping the finished product. On one side of the sixth clamping component 131, there is a sixth vertical movement component 132 for driving the sixth clamping component 131 to move up and down and a sixth transfer component 133 for driving the sixth clamping component 131 to move. Under the drive of the sixth vertical movement component 132 and the sixth transfer component 133, the sixth clamping component 131 clamps the finished product from the carrier 43 and clamps the finished product above the slideway 134. The finished product slides out along the slideway 134 to complete the discharging.

[0066] It should be understood that the above embodiments are only used to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly, and it cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit and essence of the present invention should be covered within the protection scope of the present invention.

Claims

1. A flexible automated assembly line for position sensors, characterized in that: include A base loading mechanism (3), the base loading mechanism (3) being used at least to install the base loading material onto a carrier (43); A PCB board mounting mechanism (5), the PCB board mounting mechanism being used at least to mount the PCB board on the base; A soldering mechanism (6), the soldering mechanism being used at least for soldering a PCB board; A cover plate mounting mechanism (7), the cover plate mounting mechanism (7) being used at least to mount the cover plate on the base; A welding mechanism (8), the welding mechanism (8) being used at least to weld and fuse the cover plate and the base together; An aluminum component installation mechanism (9), wherein the aluminum component installation mechanism (9) is at least used to place the aluminum component on a carrier (43); A base turning mechanism (10), the base turning mechanism (10) being used at least to turn over the base and install the base on the aluminum part; A fan blade installation mechanism (11), wherein the fan blade installation mechanism (11) is at least used to install the fan blade into the aluminum part; A riveting mechanism (12), the riveting mechanism (12) being used at least to rivet the fan blade onto the aluminum part; A finished product unloading mechanism (13), wherein the finished product unloading mechanism (13) is at least used for unloading the finished product; A circulating carrier conveyor line mechanism (4), wherein the circulating carrier conveyor line mechanism (4) is at least used to drive a carrier (43) and a base to sequentially pass through a base loading mechanism (3), a PCB board mounting mechanism (5), a soldering mechanism (6), a cover plate mounting mechanism (7), a welding mechanism (8), an aluminum component mounting mechanism (9), a base turning mechanism (10), a fan blade mounting mechanism (11), a riveting mechanism (12) and a finished product unloading mechanism (13).

2. A position sensor flexible automated assembly line according to claim 1, characterized in that: The base loading mechanism (3) comprises a base silo (32), a base elevator (31) is arranged on one side of the inlet of the base silo (32), a base flexible vibration disk (33) is arranged on one side of the outlet of the base silo (32), the base is transported from the base elevator (31) to the base silo (32) and from the base silo (32) to the base flexible vibration disk (33), and a first moving component (35) for moving the base on the base flexible vibration disk (33) to a carrier (43) and a first visual detection component (34) for detecting the direction of the base are arranged on one side of the base flexible vibration disk (33).

3. The position sensor flexible automated assembly line according to claim 1, characterized in that: The circulating carrier conveyor line mechanism (4) comprises a conveyor line (47), a first conveyor track and a second conveyor track are arranged on the conveyor line (47), a first shift module (45) and a second shift module (41) are arranged between the first conveyor track and the second conveyor track, the first shift module (45) and the second shift module (41) are arranged at two ends of the first conveyor track and the second conveyor track respectively, and the carrier (43) passes through the first conveyor track, the first shift module (45), the second conveyor track and the second shift module (41) in sequence; And / or, a first pushing component (46) for pushing the carrier (43) on the first shifting module (45) onto the second track is provided on one side of the first shifting module (45); And / or, a second pushing component (42) for pushing the carrier (43) on the second shifting module (41) onto the first track (92) is provided on one side of the second shifting module (41).

4. The position sensor flexible automatic assembly line according to claim 1, characterized in that: The PCB board installation mechanism (5) comprises a carrier plate conveying assembly (53), one end of the carrier plate conveying assembly (53) is provided with a first lifting assembly (51), both sides of the first lifting assembly (51) are provided with a first holding mechanism (52), the other end of the carrier plate conveying assembly (53) is provided with a second lifting assembly, both sides of the second lifting assembly are provided with a second holding assembly (54), one side of the carrier plate conveying assembly (53) is provided with a first clamping assembly (56) for clamping a PCB board, one side of the first clamping assembly (56) is provided with a first up-and-down moving assembly (57) for driving the first clamping assembly (56) to move up and down, and one side of the first up-and-down moving assembly (57) is provided with a first transfer assembly (58) for driving the first up-and-down moving assembly (57) to move; And / or, a second visual detection component for detecting whether there is a material tray on the first lifting component (51) is provided on one side of the first lifting component (51); And / or, a third visual detection component (55) for detecting whether the loading tray of the second lifting component is full is provided on one side of the second lifting component.

5. The position sensor flexible automatic assembly line according to claim 1, characterized in that: The cover plate installation mechanism (7) comprises a cover plate material bin (71), a cover plate flexible vibration disk (72) is arranged at the material outlet of the cover plate material bin (71), and a second moving component (74) for grabbing the cover plate and installing the cover plate on the base and a tenth visual detection component (73) for detecting the direction of the cover plate are arranged on one side of the cover plate flexible vibration disk (72).

6. The position sensor flexible automatic assembly line according to claim 1, characterized in that: The aluminum component installation mechanism (9) comprises a first vibration plate (91) and a first track (92) connected to the discharge end of the first vibration plate (91); a first fixing component (94) for fixing the aluminum component is arranged at one end of the first track (92) away from the first vibration plate (91); a third pushing component (95) for pushing the aluminum component is arranged on one side of the first fixing component (94); a first rotating component (97) for driving the aluminum component to rotate is arranged on one side of the third pushing component (95); a second clamping component (96) for clamping the aluminum component is arranged on one side of the first rotating component (97); a second up-and-down moving component for driving the second clamping component (96) to move up and down and a second transfer component (99) for driving the second clamping component (96) to move are arranged on one side of the second clamping component (96); And / or, a fourth visual detection component (93) for detecting whether there is an aluminum part at a specified position is provided on one side of the first fixing component (94); And / or, a fifth visual inspection component (98) for inspecting the direction of the aluminum part is disposed on one side of the first rotating component (97).

7. The position sensor flexible automatic assembly line according to claim 1, characterized in that: The base flip mechanism (10) comprises a third clamping component (101) for clamping the base component; a second flipping component (102) for driving the third clamping component (101) to flip is arranged on one side of the third clamping component (101); a fourth clamping component (103) for clamping the flipped base component is arranged on one side of the second flipping component (102); a third up-and-down moving component (104) for driving the fourth clamping component (103) to move up and down is arranged on one side of the fourth clamping component (103); and a third transfer component (105) for driving the third up-and-down moving component (104) to move is arranged on one side of the third up-and-down moving component (104).

8. The position sensor flexible automatic assembly line according to claim 1, characterized in that: The fan blade installation mechanism (11) comprises a second vibration disk (111) and a second discharge track (112) connected to the second vibration disk (111); a fourth pushing component (114) for pushing the fan blade to a specified position is arranged on one side of the second discharge track (112) away from one end of the second vibration disk (111); a fifth clamping component (115) for clamping the fan blade is arranged on one side of the fourth pushing component (114); a fifth up-and-down moving component (116) for driving the fifth clamping component (115) to move up and down and a fifth transfer component for driving the fifth clamping component (115) to move are arranged on one side of the fifth clamping component (115); And / or, a sixth visual detection component (113) for detecting whether there is a fan at a specified position is provided on one side of the fourth pushing component (114).

9. The position sensor flexible automatic assembly line according to claim 1, characterized in that: The finished product unloading mechanism (13) comprises a sixth clamping component (131) for clamping the finished product, and a sixth up-and-down moving component (132) for driving the sixth clamping component (131) to move up and down and a sixth transfer component (133) for driving the sixth clamping component (131) to move are arranged on one side of the sixth clamping component (131); And / or, a slideway (134) is provided below the sixth clamping assembly (131).

10. The position sensor flexible automatic assembly line according to claim 1, characterized in that: The automated assembly line further comprises a frame (1) and a protective cover (2); the base loading mechanism (3), the PCB board mounting mechanism (5), the soldering mechanism (6), the cover mounting mechanism (7), the welding mechanism (8), the aluminum component mounting mechanism (9), the base turning mechanism (10), the fan blade mounting mechanism (11), the riveting mechanism (12), the finished product unloading mechanism (13), the circulating carrier conveyor line mechanism (4) and the protective cover (2) are all arranged on the frame (1).

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