Large-aperture honeycomb ceramic end cutting equipment

By designing a honeycomb ceramic end cutting device that includes electric push rods, connecting rods, mobile adjustment frames and cutting wheels, the problem that only fixed-size honeycomb ceramics and cutting processes in the prior art requires manual operation, and adaptive processing and automated cutting of honeycomb ceramics of different sizes are achieved, and safety and efficiency are improved.

CN222972516UActive Publication Date: 2025-06-13PINGXIANG CITY HONGYUAN CERAMICS IND
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Patent Information

Application Number
CN202421722132.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-06-13
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing honeycomb ceramic end cutting device can only handle fixed-size honeycomb ceramics, and the cutting process requires manual operation, which can easily cause debris to splash, which is dangerous and inconvenient to honeycomb ceramics of different sizes.

Method used

A large-aperture honeycomb ceramic end cutting equipment is designed, using components such as electric push rods, connecting rods, mobile adjustment frames and cutting wheels to realize the automatic fixing and cutting process through the controller, and collect the cut debris through the water tank and electric valve.

Benefits of technology

Adaptive processing of honeycomb ceramics of different sizes is achieved, reducing the risk of manual operation, preventing debris from splashing, and improving the safety and efficiency of cutting.

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Abstract

The utility model discloses large-aperture honeycomb ceramic end cutting equipment which comprises a working table, a sliding groove is formed in the working table, a groove is formed in the working table, a controller is installed on the working table, a first sliding rod is fixedly connected to the sliding groove of the working table, and two first fixing frames are fixedly connected to the working table. A first electric push rod is fixedly installed on the first fixing frame, a first connecting rod is connected to a telescopic rod of the first electric push rod, a movable adjusting frame is slidably connected to the first sliding rod, the movable adjusting frame is slidably connected with the workbench, and the movable adjusting frame is connected with the first connecting rod. According to the actual size of a honeycomb ceramic body, the first electric push rod is controlled to drive the first connecting rod and the movable adjusting frame to move, the honeycomb ceramic body machining device adapts to honeycomb ceramic bodies of different sizes by adjusting the position of the movable adjusting frame, and the problem of single machining is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of large-aperture honeycomb ceramic processing, and particularly relates to an end cutting device for large-aperture honeycomb ceramics. Background Technique

[0002] Honeycomb ceramics are a new type of ceramic product with a honeycomb-like structure. They were first used in the purification of small car exhaust gases and are now widely used in industries such as chemical engineering, electric power, metallurgy, petroleum, electronic appliances, and machinery, and their applications are becoming more and more extensive, with quite promising development prospects.

[0003] The utility model patent with the publication number of CN220297429U discloses a honeycomb ceramic end cutting device, which includes a working platform. A linear cutting mechanism is arranged on the lower side of the working platform. Support sliders are arranged in the slide rails. A backing plate and a motor on the backing plate are jointly arranged on the two support sliders. A clamping and anti-deformation mechanism is arranged on the upper side of the working platform. The clamping and anti-deformation mechanism includes two symmetrically distributed dovetail chutes. A dovetail slider is slidably connected to each dovetail chute, and a support block and a positioning disk on the support block are arranged on the upper side of each dovetail slider. This device can only process honeycomb ceramics with fixed dimensions and is not suitable for honeycomb ceramics of other dimensions. Moreover, during cutting, it is operated manually. If the chips generated during cutting fly out, they are likely to cause harm to the body. Therefore, an end cutting device for large-aperture honeycomb ceramics is proposed. Content of the Utility Model

[0004] The purpose of the utility model is to provide an end cutting device for large-aperture honeycomb ceramics to solve the problems raised in the above background technique.

[0005] A large-aperture honeycomb ceramic end cutting device, which comprises a workbench. The workbench is provided with a chute and a groove. A controller is installed on the workbench. A first sliding rod is fixedly connected at the chute of the workbench. Two first fixing frames are fixedly connected to the workbench. A first electric push rod is fixedly installed on the first fixing frame. A first connecting rod is connected to the telescopic rod of the first electric push rod. A moving adjustment frame is slidably connected to the first sliding rod. The moving adjustment frame is slidably connected to the workbench and is connected to the first connecting rod. Two fixing rings are fixedly connected to the workbench. Two second fixing frames are fixedly connected to the workbench. A second electric push rod is fixedly installed on the second fixing frame. A second connecting rod is connected to the telescopic rod of the second electric push rod. The second connecting rod is slidably connected to the fixing ring. A fixer is connected to the second connecting rod. A first distance sensor is installed on the fixer. Two second sliding rods are fixedly connected to the workbench. Two third fixing frames are fixedly connected to the workbench. A third electric push rod is fixedly installed on the third fixing frame. The top end of the telescopic rod of the third electric push rod is connected to a third connecting rod. A lifting frame body is slidably connected between the two second sliding rods. The lifting frame body is connected to the third connecting rod. A fourth fixing frame is fixedly connected to the lifting frame body. A driving motor is fixedly installed on the fourth fixing frame. A rotating shaft is rotatably connected to the lifting frame body. The rotating shaft is connected to the output shaft of the driving motor. A cutting wheel is connected to the rotating shaft. A second distance sensor is installed on the second sliding rod. A collection water tank is fixedly connected to the workbench. The collection water tank is connected to a discharge pipe. A water inlet pipe is fixedly connected to the collection water tank. An electric valve is installed on the discharge pipe of the collection water tank.

[0006] Further, a start button and a discharging button are arranged on the controller.

[0007] Further, an anti-slip pad is attached to the moving adjustment frame.

[0008] The beneficial effects of the present utility model are as follows:

[0009] 1. According to the actual size of the honeycomb ceramic body, the present utility model controls the first electric push rod to drive the first connecting rod and the moving adjustment frame to move. By adjusting the position of the moving adjustment frame, it can adapt to honeycomb ceramic bodies of different sizes, thus solving the problem of single processing.

[0010] 2. Through the cooperation among the second electric push rod, the second connecting rod, the fixer, the first distance sensor, the third electric push rod, the third connecting rod, the lifting frame body, the driving motor, the rotating shaft, the cutting wheel and the second distance sensor, the present utility model realizes the processing steps of automatic fixing and cutting, subtracts the steps of manual fixing and manual cutting, and at the same time prevents the flying debris from hurting the body parts. Description of the Drawings

[0011] Figure 1This is a three-dimensional structural schematic diagram of the large-aperture honeycomb ceramic end cutting equipment of the present utility model;

[0012] Figure 2 This is a side three-dimensional structural schematic diagram of the first fixing frame;

[0013] Figure 3 This is a first side three-dimensional structural schematic diagram of the workbench;

[0014] Figure 4 This is a side three-dimensional structural schematic diagram of the second sliding rod;

[0015] Figure 5 This is a side three-dimensional structural schematic diagram of the lifting frame body;

[0016] Figure 6 This is a second side three-dimensional structural schematic diagram of the workbench.

[0017] In the figure, 1 - workbench, 2 - controller, 3 - first sliding rod, 4 - first fixing frame, 5 - first electric push rod, 6 - first connecting rod, 7 - moving adjustment frame, 8 - fixing ring, 9 - second fixing frame, 10 - second electric push rod, 11 - second connecting rod, 12 - fixer, 13 - first distance sensor, 14 - second sliding rod, 15 - third fixing frame, 16 - third electric push rod, 17 - third connecting rod, 18 - lifting frame body, 19 - fourth fixing frame, 20 - driving motor, 21 - rotating shaft, 22 - cutting wheel, 23 - second distance sensor, 24 - collecting water tank, 25 - water inlet pipe, 26 - electric valve. Specific embodiments

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0019] Such as Figures 1 to 6The large-aperture honeycomb ceramic end cutting device of the present utility model shown in the figure includes a workbench 1. The workbench 1 is provided with a chute and a groove. A controller 2 is installed on the workbench 1. A first slide bar 3 is fixedly connected at the chute of the workbench 1. Two first fixing frames 4 are fixedly connected to the workbench 1. A first electric push rod 5 is fixedly installed on the first fixing frame 4. A first connecting rod 6 is connected to the telescopic rod of the first electric push rod 5. A moving and adjusting frame 7 is slidably connected to the first slide bar 3. The moving and adjusting frame 7 is slidably connected to the workbench 1. The moving and adjusting frame 7 is connected to the first connecting rod 6. The moving and adjusting frame 7 is used to carry the honeycomb ceramic body. Two fixing rings 8 are fixedly connected to the workbench 1. Two second fixing frames 9 are fixedly connected to the workbench 1. A second electric push rod 10 is fixedly installed on the second fixing frame 9. A second connecting rod 11 is connected to the telescopic rod of the second electric push rod 10. The second connecting rod 11 is slidably connected to the fixing ring 8. A fixator 12 is connected to the second connecting rod 11. The fixator 12 is used to fix the honeycomb ceramic body. A first distance sensor 13 is installed on the fixator 12. Two second slide bars 14 are fixedly connected to the workbench 1. Two third fixing frames 15 are fixedly connected to the workbench 1. A third electric push rod 16 is fixedly installed on the third fixing frame 15. The top of the telescopic rod of the third electric push rod 16 is connected to a third connecting rod 17. A lifting frame body 18 is slidably connected between the two second slide bars 14. The lifting frame body 18 is connected to the third connecting rod 17. A fourth fixing frame 19 is fixedly connected to the lifting frame body 18. A driving motor 20 is fixedly installed on the fourth fixing frame 19. A rotating shaft 21 is rotatably connected to the lifting frame body 18. The rotating shaft 21 is connected to the output shaft of the driving motor 20. A cutting wheel 22 is connected to the rotating shaft 21. The cutting wheel 22 is used to cut the honeycomb ceramic body. A second distance sensor 23 is installed on the second slide bar 14. A collection water tank 24 is fixedly connected to the workbench 1. The collection water tank 24 is connected with a discharge pipe. A water inlet pipe 25 is fixedly connected to the collection water tank 24. An electric valve 26 is installed on the discharge pipe of the collection water tank 24.

[0020] The controller 2 is provided with a start button and a discharge button.

[0021] An anti-slip pad is attached to the moving and adjusting frame 7.

[0022] The working principle of the present utility model is as follows: The first distance sensor is provided with a first threshold value and a second threshold value, and the value of the first threshold is larger than the value of the second threshold.

[0023] The second distance sensor is provided with a first threshold value and a second threshold value, and the value of the first threshold is larger than the value of the second threshold.

[0024] First step, after injecting water into the collection water tank through the water inlet pipe, according to the actual size of the honeycomb ceramic body, control the first electric push rod to drive the first connecting rod and the moving adjustment frame to move. By adjusting the position of the moving adjustment frame, it can adapt to honeycomb ceramic bodies of different sizes, solving the problem of single processing.

[0025] Second step, after the moving adjustment frame is adjusted, place the honeycomb ceramic body on the moving adjustment frame, and then press the start button to control the second electric push rod to work. The second electric push rod drives the second connecting rod, the fixator and the first distance sensor to move inward. After the fixator moves inward and contacts the honeycomb ceramic body, the fixator fixes the honeycomb ceramic body to prevent displacement during cutting. When the distance between the first distance sensor and the second fixed frame reaches the first threshold preset by the first distance sensor, control the second electric push rod to stop working, and at the same time control the third electric push rod and the drive motor to work. The third electric push rod drives the third connecting rod, the lifting frame body, the fourth fixed frame, the drive motor, the rotating shaft and the cutting wheel to descend. After the cutting wheel descends and contacts the honeycomb ceramic body, cut it to realize the cutting work. The debris generated during cutting will fall into the collection water tank, avoiding random splashing of debris and reducing the dust concentration. When the distance between the lifting frame body and the second distance sensor reaches the first threshold preset by the second distance sensor, control the third electric push rod to drive the third connecting rod, the lifting frame body, the fourth fixed frame, the drive motor, the rotating shaft and the cutting wheel to rise. When the distance between the lifting frame body and the second distance sensor reaches the second threshold preset by the second distance sensor, control the third electric push rod and the drive motor to stop working, and at the same time control the second electric push rod to drive the second connecting rod, the fixator and the first distance sensor to move outward, so that the fixator disengages from the honeycomb ceramic body. When the distance between the first distance sensor and the second fixed frame reaches the second threshold preset by the first distance sensor, control the second electric push rod to stop working.

[0026] Third step, press the discharging button to control the electric valve to open the discharging pipe channel of the collection water tank, so that the sewage is discharged through the discharging pipe of the collection water tank. After the sewage is discharged, press the discharging button again to control the electric valve to close the discharging pipe channel of the collection water tank.

[0027] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A large-aperture honeycomb ceramic end cutting device, characterized in that: The large-aperture honeycomb ceramic end cutting equipment comprises a workbench, a slide groove is provided on the workbench, a groove is provided on the workbench, a controller is installed on the workbench, a first slide rod is fixedly connected to the slide groove of the workbench, two first fixed frames are fixedly connected to the workbench, a first electric push rod is fixedly installed on the first fixed frame, a first connecting rod is connected to the telescopic rod of the first electric push rod, a mobile adjustment frame is slidably connected to the first slide rod, the mobile adjustment frame is slidably connected to the workbench, the mobile adjustment frame is connected to the first connecting rod, two fixed rings are fixedly connected to the workbench, two second fixed frames are fixedly connected to the workbench, a second electric push rod is fixedly installed on the second fixed frame, a second connecting rod is connected to the telescopic rod of the second electric push rod, the second connecting rod is slidably connected to the fixed ring, and a fixer is connected to the second connecting rod. A first distance sensor is installed on the fixer, two second sliding bars are fixedly connected to the workbench, two third fixing frames are fixedly connected to the workbench, a third electric push rod is fixedly installed on the third fixing frame, a third connecting rod is connected to the top of the telescopic rod of the third electric push rod, a lifting frame body is slidably connected between the two second sliding bars, the lifting frame body is connected to the third connecting rod, a fourth fixing frame is fixedly connected to the lifting frame body, a driving motor is fixedly installed on the fourth fixing frame, a rotating shaft is rotatably connected to the lifting frame body, the rotating shaft is connected to the output shaft of the driving motor, a cutting wheel is connected to the rotating shaft, a second distance sensor is installed on the second sliding bar, a collecting water tank is fixedly connected to the workbench, the collecting water tank is connected to a discharge pipe, a water inlet pipe is fixedly connected to the collecting water tank, and an electric valve is installed on the discharge pipe of the collecting water tank.

2. The large-aperture honeycomb ceramic end cutting device according to claim 1, characterized in that: The controller is provided with a start button and a discharge button.

3. The large-aperture honeycomb ceramic end cutting device according to claim 1, characterized in that: The movable adjustment frame is fitted with an anti-skid pad.

Citation Information

Patent Citations

  • Honeycomb ceramic end cutting device

    CN220297429U