Molding device for automobile foot mat
By designing a car foot pad forming device including a storage plate, a U-shaped frame and a protective mechanism, the problem of the inability to prevent the deformation of the foot pad corners in the prior art is solved, and uniform compression of the four corners of the foot pad and improvement of the forming quality are achieved.
Patent Information
- Application Number
- CN202421750260.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-23
AI Technical Summary
Existing automotive foot pad forming devices cannot effectively prevent the deformation of edges and corners during foot pad forming. The main reason is that the single point of pressure cannot be evenly distributed to the entire foot pad surface.
A forming device for automotive foot pads is designed, including a storage plate, a U-shaped frame and a protective mechanism. The protective mechanism achieves uniform compression of the four corners of the foot pad through the combination of cylinders, movable plates, rotating rods and fixed pads to prevent the corners from deforming.
Through uniform compression force, the deformation of edges and corners during the foot pad forming process is effectively prevented and the forming quality is improved.
Smart Images

Figure CN222972602U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile floor mat processing, and specifically, to a forming device for an automobile floor mat. Background Art
[0002] After retrieval, a patent with the publication number CN211136882U discloses a forming device for an automobile floor mat. This device is provided with a pressing mechanism. After placing the floor mat, only need to press down the two side rotating rods, so that the pressing block touches the floor mat for pressing and is fixed by the engagement of the ratchet teeth and the ratchet wheel. When it needs to be disassembled, the button can be pressed to drive the ratchet teeth to move down by the connecting rod, so that the ratchet wheel is in a movable state and reset by the torsion spring to lift the pressing block, solving the problem that the existing forming devices often use bolts and pressing plates for pressing, which is inconvenient for installation and disassembly, resulting in low efficiency when multiple floor mats need to be formed, and achieving the effect of convenience.
[0003] The above device only touches and presses one point on the top of the floor mat and cannot prevent the deformation of other corners during the forming process of the floor mat. The main reason is that the pressure applied at a single point cannot be evenly distributed to the entire surface of the floor mat. Therefore, the corner parts are deformed due to insufficient or uneven pressure received. Therefore, a forming device for an automobile floor mat is needed. Summary of the Utility Model
[0004] In view of the deficiencies of the prior art, the utility model provides a forming device for an automobile floor mat to solve the technical problems mentioned in the above background art.
[0005] The technical solution of the utility model is as follows: A forming device for an automobile floor mat includes a placing plate and a floor mat arranged inside the placing plate. The bottom of the placing plate is fixedly connected with a U-shaped frame, and a protection mechanism for evenly touching and pressing the top corners of the floor mat is arranged on the inner bottom wall of the U-shaped frame;
[0006] The protection mechanism includes a cylinder fixed on the inner bottom wall of the U-shaped frame. The telescopic end of the cylinder is fixedly connected with a movable plate. Four power components are arranged on the top of the movable plate. Four fixed cushion parts that rotate at a right angle and move down simultaneously through the four power components to press the floor mat are symmetrically arranged on the top of the placing plate.
[0007] Preferably, the power component includes a rotating rod rotating on the top of the movable plate. A connecting plate is fixedly connected to the circumferential surface of the top end of the rotating rod. The fixed cushion part is fixed to the bottom of the connecting plate. A spring is sleeved on the outer wall of the rotating rod. The two ends of the spring are respectively fixedly connected with the placing plate and the movable plate. A sleeve fixedly connected with the top of the placing plate is slidably sleeved on the outer wall of the rotating rod.
[0008] Preferably, a guiding groove is opened on the outer wall of the sleeve, and a sliding rod fixedly connected to the circumferential surface of the rotating rod is slidably connected to the inner wall of the guiding groove.
[0009] Preferably, two side plates are symmetrically and fixedly connected to both sides of the storage board, a top board is fixedly connected between the two side plates, and a heating lamp for baking and forming the foot pad is fixedly connected to the inner wall of the top board.
[0010] Preferably, a heat dissipation mechanism for quickly cooling the foot pad after the heating lamp bakes and forms the foot pad is arranged on the top of the top board, and the heat dissipation mechanism includes a refrigeration box fixed on the top of the top board.
[0011] Preferably, a refrigerating member is fixedly connected to the inner top wall of the refrigeration box, a plurality of heat dissipation holes are formed in the top of the refrigeration box, heat conducting rods are fixedly connected to the interiors of the plurality of heat dissipation holes, and the heat conducting rods are in contact with the refrigerating member.
[0012] Preferably, a blower pipe is fixedly communicated with the rear side of the refrigeration box, two cold conducting pipes are symmetrically and fixedly communicated with both sides of the refrigeration box, and spray heads are fixedly communicated with one ends of the two cold conducting pipes far away from the refrigeration box.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model designs a protection mechanism. Through the arrangement of the protection mechanism, the four fixed cushion parts can rotate at a right angle and move downward simultaneously to press the four corners of the foot pad, so that the surfaces of the four corners of the foot pad can be uniformly stressed, thereby preventing the corners from deforming during the forming process of the foot pad.
[0015] 2. The utility model designs a heat dissipation mechanism. Through the arrangement of the heat dissipation mechanism, a low-temperature gas flow can be formed, and the low-temperature gas flow directly contacts the surface of the foot pad in the form of spray, which can more efficiently reduce the temperature of the foot pad, making the cooling effect more uniform and rapid. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The following further describes the present utility model in detail with reference to the drawings and specific embodiments.
[0017] Figure 1 is a schematic three-dimensional structure diagram proposed by the present utility model;
[0018] Figure 2 is a schematic bottom view structure diagram proposed by the present utility model;
[0019] Figure 3 is a schematic partial structure diagram proposed by the present utility model;
[0020] Figure 4 is a schematic partial cross-sectional plane structure diagram proposed by the present utility model.
[0021] In the figure: 1, storage board; 2, foot mat; 3, U-shaped frame; 4, protection mechanism; 41, air cylinder; 42, movable plate; 43, rotating rod; 44, spring; 45, sleeve; 46, guide groove; 47, sliding rod; 48, connecting plate; 49, fixed cushioning part; 5, side plate; 6, top plate; 7, heating lamp; 8, heat dissipation mechanism; 81, blower pipe; 82, refrigeration box; 83, refrigeration part; 84, heat dissipation holes; 85, heat conduction rod; 86, cold conduction pipe; 87, nozzle. Detailed implementation mode
[0022] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.
[0023] An automotive foot mat is a protective item used to cover the interior floor of a vehicle, usually used to protect the vehicle carpet from being soiled or worn, and a forming device for an automotive foot mat is used to form the raw material into the final foot mat product.
[0024] The existing device only presses and compresses one point on the top of the foot mat and cannot prevent the deformation of other corners during the forming process of the foot mat. The main reason is that the pressure applied at a single point cannot be evenly distributed over the entire surface of the foot mat. Therefore, the corner parts are deformed due to insufficient or uneven pressure received. Please refer to Figures 1 - 4 , the embodiment provides a forming device for an automotive foot mat, including a storage board 1 and a foot mat 2 arranged inside the storage board 1, and a U-shaped frame 3 is fixedly connected to the bottom of the storage board 1.
[0025] Refer to Figures 2 - 3As shown in the figure, the existing device can only press and hold one point on the top of the foot mat 2, which cannot prevent deformation of other corners during the forming process of the foot mat 2. The main reason is that the pressure applied at a single point cannot be evenly distributed over the entire surface of the foot mat 2. Therefore, the corners are deformed due to insufficient or uneven pressure received. In order to enable the four corners of the foot mat 2 to be evenly stressed and thus avoid deformation of the corners, the following settings are made. A protection mechanism 4 for evenly pressing and holding the top of the four corners of the foot mat 2 is provided on the inner bottom wall of the U-shaped frame 3. The protection mechanism 4 includes a cylinder 41 fixed to the inner bottom wall of the U-shaped frame 3. The telescopic end of the cylinder 41 is fixedly connected to a movable plate 42. Four power components are provided on the top of the movable plate 42. The power component includes a rotating rod 43 rotatably mounted on the top of the movable plate 42. A connecting plate 48 is fixedly connected to the circumferential surface of the top end of the rotating rod 43. A fixed cushion member 49 is fixed to the bottom of the connecting plate 48. A spring 44 is sleeved on the outer wall of the rotating rod 43. The two ends of the spring 44 are respectively fixedly connected to the placement plate 1 and the movable plate 42. A sleeve 45 fixedly connected to the top of the placement plate 1 is slidably sleeved on the outer wall of the rotating rod 43. A guide groove 46 is provided on the outer wall of the sleeve 45. A sliding rod 47 fixedly connected to the circumferential surface of the rotating rod 43 is slidably connected to the inner wall of the guide groove 46. The guide groove 46 is composed of an arc groove and a vertical groove. When the sliding rod 47 slides in the arc groove, it can rotate 90° while moving downward, and when the sliding rod 47 moves to the vertical groove position, it will move vertically downward until the bottom end of the fixed cushion member 49 touches and presses the top of the foot mat 2. Four fixed cushion members 49 that simultaneously rotate at a right angle and move downward to press the foot mat 2 are symmetrically provided on the top of the placement plate 1 through four power components. After placing the foot mat 2 in the placement plate 1, the cylinder 41 is started. The telescopic end of the cylinder 41 drives the movable plate 42 to move downward. The downward movement of the movable plate 42 pulls the rotating rod 43 to move downward in the sleeve 45. During the downward movement of the rotating rod 43, the sliding rod 47 slides in the guide groove 46, causing the rotating rod 43 to rotate 90°, so that the fixed cushion member 49 applies uniform pressure to the four corners of the top of the foot mat 2, thereby avoiding deformation of the corners.
[0026] Reference Figure 2 As shown in the figure, two side plates 5 are symmetrically and fixedly connected to both sides of the placement plate 1. A top plate 6 is fixedly connected between the two side plates 5. A heating lamp 7 for baking and forming the foot mat 2 is fixedly connected to the inner wall of the top plate 6. The heating lamp 7 is the prior art in the publication number CN211136882U and is used for baking and forming the foot mat 2.
[0027] Reference Figure 4As shown in the figure, after the heating lamp 7 in the prior art bakes the foot mat 2 to make it formed, the foot mat 2 is quickly cooled by the operation of the fan. However, the fan only forms an air flow of the outside air and blows it on the surface of the foot mat 2. If in an environment with a relatively high temperature, the cooling effect of the fan will be poor. In order to improve the cooling effect of the foot mat 2, the following settings are made specifically. A heat dissipation mechanism 8 is provided on the top of the top plate 6 for quickly cooling the foot mat 2 after the heating lamp 7 bakes and forms the foot mat 2. The heat dissipation mechanism 8 includes a refrigeration box 82 fixed on the top of the top plate 6. The inner top wall of the refrigeration box 82 is fixedly connected with a refrigeration element 83. A plurality of heat dissipation holes 84 are opened on the top of the refrigeration box 82. Heat conduction rods 85 are fixedly connected inside the plurality of heat dissipation holes 84. The heat conduction rods 85 are in contact with the refrigeration element 83. The heat energy generated by the refrigeration of the refrigeration element 83 is discharged outside the heat dissipation holes 84 through the heat conduction rods 85 to ensure the normal operation of the refrigeration element. A fan pipe 81 is fixedly communicated with the rear side of the refrigeration box 82. Two cold conduction pipes 86 are symmetrically and fixedly communicated with both sides of the refrigeration box 82. One ends of the two cold conduction pipes 86 far away from the refrigeration box 82 are fixedly communicated with spray heads 87. When cooling the foot mat 2 after baking and forming, the fan pipe 81 is connected to the air outlet end of the fan and then the fan is started. The gas is quickly cooled by the refrigeration element 83 in the refrigeration box 82 to form a low-temperature gas flow. These cooled gas flows are transmitted to the spray heads 87 through the cold conduction pipes 86. The spray heads 87 release the cooled gas in a spray form onto the surface of the baked and formed foot mat 2. Such a cooling method can quickly absorb the heat on the surface of the foot mat 2, thereby quickly reducing the temperature of the foot mat 2. This method can more efficiently reduce the temperature of the foot mat 2 compared with simply relying on the fan to blow air, and realizes the extremely fast cooling of the foot mat 2 after baking and forming.
[0028] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A molding device for a car mat, comprising a storage plate (1) and a mat (2) arranged inside the storage plate (1), characterized in that: A U-shaped frame (3) is fixedly connected to the bottom of the storage plate (1), and a protective mechanism (4) is provided on the inner bottom wall of the U-shaped frame (3) for evenly contacting and pressing the tops of the four corners of the foot pad (2); The protection mechanism (4) comprises a cylinder (41) fixed to the inner bottom wall of the U-shaped frame (3); the telescopic end of the cylinder (41) is fixedly connected to a movable plate (42); four power components are arranged on the top of the movable plate (42); and four fixed pads (49) are symmetrically arranged on the top of the storage plate (1) and are rotated at right angles simultaneously by the four power components and moved downward to press the foot pad (2).
2. The forming device of a car mat according to claim 1, characterized in that: The power assembly comprises a rotating rod (43) rotating on the top of the movable plate (42); the peripheral surface of the top of the rotating rod (43) is fixedly connected to a connecting plate (48); a fixed pad (49) is fixed to the bottom of the connecting plate (48); the outer wall of the rotating rod (43) is sleeved with a spring (44); the two ends of the spring (44) are respectively fixedly connected to the storage plate (1) and the movable plate (42); the outer wall of the rotating rod (43) is slidably sleeved with a sleeve (45) fixedly connected to the top of the storage plate (1).
3. The forming device of the automobile floor mat according to claim 2, characterized in that: The outer wall of the sleeve (45) is provided with a guide groove (46), and the inner wall of the guide groove (46) is slidably connected with a slide rod (47) fixedly connected to the circumference of the rotating rod (43).
4. The forming device of a car mat according to claim 1, characterized in that: Two side panels (5) are symmetrically fixedly connected to the two sides of the storage plate (1), a top panel (6) is fixedly connected between the two side panels (5), and a heating lamp (7) for baking and shaping the foot pad (2) is fixedly connected to the inner wall of the top panel (6).
5. The forming device of the automobile floor mat according to claim 4, characterized in that: A heat dissipation mechanism (8) is provided on the top of the top plate (6) for quickly cooling the foot pad (2) after the foot pad (2) is baked and formed by the heating lamp (7), and the heat dissipation mechanism (8) includes a refrigeration box (82) fixed on the top of the top plate (6).
6. The forming device of the automobile floor mat according to claim 5, characterized in that: The inner top wall of the refrigeration box (82) is fixedly connected with a refrigeration component (83), and a plurality of heat dissipation holes (84) are opened on the top of the refrigeration box (82). The interiors of the plurality of heat dissipation holes (84) are fixedly connected with heat conduction rods (85), and the heat conduction rods (85) are in contact with the refrigeration component (83).
7. The forming device of the automobile mat according to claim 5, characterized in that: The rear side of the refrigeration box (82) is fixedly connected to a fan pipe (81), and two cooling pipes (86) are symmetrically fixedly connected to both sides of the refrigeration box (82), and one end of the two cooling pipes (86) away from the refrigeration box (82) is fixedly connected to a nozzle (87).
Citation Information
Patent Citations
Forming device for automobile foot mat
CN211136882U