Lower die overturning structure of seat foaming die

By designing the lower mold flip structure of the electric telescopic rod and the fixing frame in the car seat foam mold, the problem of tearing caused by difficulty in removing the product in the mold is solved, and production efficiency and product quality are improved.

CN222972634UActive Publication Date: 2025-06-13SUZHOU BINGSONG PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421918076.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-13
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

During the production process of existing car seat foam molds, it is difficult to effectively remove the product from the mold, which can easily lead to product tear and affect quality.

Method used

A seat foam mold lower mold flip structure is designed. By setting up an electric telescopic rod to use it with the upper fixing frame and the lower fixing frame, the lower mold is pushed to open downward to avoid the shape of the sponge being pulled by the upper mold in the lock hole, resulting in tearing.

Benefits of technology

Improve production efficiency, reduce waste rate, and ensure product integrity and quality.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222972634U_ABST
    Figure CN222972634U_ABST
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Abstract

The utility model discloses a seat foaming mould lower mould overturning structure, which belongs to the technical field of automobile seats and comprises a mould main body, the mould main body comprises an upper mould and a lower mould, an upper fixing frame is fixedly mounted at the top of the upper mould, a first fixing hook is fixedly mounted on one side of the upper fixing frame, and a second fixing hook is fixedly mounted on the other side of the upper fixing frame. Two groups of fixing plates are fixedly mounted on the two sides of the first fixing hook, the fixing plates are fixedly connected with an upper fixing frame, a second fixing hook is fixedly mounted on the other side of the upper fixing frame, and a lower fixing frame is fixedly mounted on one side of the lower mold; the electric telescopic rod is arranged to be matched with the upper fixing frame and the lower fixing frame for use, the structure is simple, convenient and practical, the lower mold can be pushed to be opened downwards, compared with a previous mold structure, the structure can prevent sponge at the lock catch hole from being torn due to the fact that the upper mold is opened and pulled by a model of the upper mold, and therefore the production efficiency is improved, and the production cost is reduced. Meanwhile, the rejection rate is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile seats, in particular to a turnover structure of a lower die of a seat foam mold. Background Technique

[0002] An automobile seat is a very important component inside an automobile. It not only provides a comfortable riding experience for passengers but also ensures the safety of passengers during driving. From a design perspective, an automobile seat needs to consider ergonomics to adapt to passengers of different body sizes and provide good support and comfort. For example, the shape and curvature of the seat should fit the spinal curve of the human body to reduce the fatigue of long-term sitting. At the same time, the height, angle of the seat, and the position of the headrest can all be adjusted to meet the personalized needs of passengers. During the production and processing of automobile seats, foam molds are required to manufacture the backrest and seat cushion. The prepared foam material is injected into the mold and foamed and formed under certain temperature, pressure, and time conditions. After the foaming is completed and cooled, the upper mold is opened, and the formed seat cushion is removed from the lower mold.

[0003] After retrieval, in the prior art, the Chinese patent publication number: CN212795653U, discloses an automobile seat foam mold. The utility model: its structure includes a lower die base, a forming groove, support feet, connecting rods, an upper die base, a control panel, buttons, power wires, electric push rods, pressing plates, templates, cavities, heating pipes, and a quick disassembly and assembly mechanism. The utility model sets a quick disassembly and assembly mechanism at the bottom of the lower die base. When pushing the fastener, the fastener drives the connecting seat to move, so that the fastener advances the rack into the inner side of the chute through the connecting seat. When the rack slides into the chute, it drives the gear to rotate, so that the gear drives the other rack to be retracted into the inner side of the chute, thereby fixing the lower die base and the pressing plate by the left fastener. The disassembly and assembly are fast, which provides convenience for users. By setting a locking mechanism inside the card slot, by holding the rotating handle and rotating it, the rotating handle drives the threaded rod to rotate, so that the threaded rod screws into the inner side of the threaded groove, thereby fixing the fastener and making the fastener not easy to loosen during use.

[0004] However, this device still has the following defects:

[0005] For the rear seat mold of an automobile seat, due to the special shape at the lock hole, it is very difficult for operators to take out the product from the mold during production. In some cases, the product will be torn, affecting the quality of the product. This device does not solve this problem. Content of the Utility Model

[0006] The purpose of the present utility model is to provide a lower die flipping structure for a seat foam mold. By setting up an electric telescopic rod in cooperation with an upper fixing frame and a lower fixing frame, it can push the lower die to open downward. Compared with the previous mold structure, this structure can avoid the sponge at the lock hole being pulled by the shape of the upper die when the upper die is opened, finally resulting in tearing, improving the production efficiency and reducing the rejection rate, so as to solve the problems raised in the above background technology.

[0007] To achieve the above purpose, the present utility model provides the following technical solutions:

[0008] A lower die flipping structure for a seat foam mold, including a mold body. The mold body includes an upper die and a lower die. An upper fixing frame is fixedly installed at the top of the upper die. A first fixing hook is fixedly installed on one side of the upper fixing frame. Two groups of fixing plates are fixedly installed on both sides of the first fixing hook. The fixing plates are fixedly connected to the upper fixing frame. A second fixing hook is fixedly installed on the other side of the upper fixing frame. A lower fixing frame is fixedly installed on one side of the lower die. Four hinges are arranged above one side of the lower fixing frame. The hinges are rotationally matched with the lower fixing frame;

[0009] It also includes two electric telescopic rods for pushing the lower die. The top of the electric telescopic rod is rotationally connected to the upper fixing frame, and the bottom of the electric telescopic rod is rotationally connected to the lower fixing frame.

[0010] Preferably, four lifting rings are arranged on both sides of the mold body. The lifting rings are fixedly connected to the mold body.

[0011] Preferably, a cooling pipe is fixedly installed at the bottom of the upper fixing frame. The cooling pipe abuts against the surface of the upper die.

[0012] Preferably, a liquid inlet is fixedly installed at one end of the cooling pipe. The liquid inlet is fixedly connected to the upper fixing frame. A liquid outlet is fixedly installed at the other end of the cooling pipe. The liquid outlet is fixedly connected to the upper fixing frame.

[0013] Compared with the prior art, the beneficial effects of the present utility model are:

[0014] By setting up an electric telescopic rod in cooperation with an upper fixing frame and a lower fixing frame, the present utility model has a simple structure, is convenient and practical, can push the lower die to open downward. Compared with the previous mold structure, this structure can avoid the sponge at the lock hole being pulled by the shape of the upper die when the upper die is opened, finally resulting in tearing, thereby improving the production efficiency and reducing the rejection rate at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic structural diagram of the present utility model;

[0016] Figure 2Schematic diagram of the upper fixing frame and the lower fixing frame;

[0017] Figure 3 Schematic side view structure of the upper fixing frame.

[0018] In the figure: 1. Upper mold; 2. Lower mold; 3. Upper fixing frame; 4. Lower fixing frame; 5. Electric telescopic rod; 6. First fixing hook; 7. Fixing plate; 8. Second fixing hook; 9. Hinge; 10. Suspension ring; 11. Cooling pipe; 12. Liquid inlet; 13. Liquid outlet. Specific implementation manner

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0020] Please refer to Figures 1 to 3 , the present invention provides a technical solution:

[0021] A lower mold flipping structure for a seat foam mold, including a mold body. The mold body includes an upper mold 1 and a lower mold 2. The top of the upper mold 1 is fixedly installed with an upper fixing frame 3, and one side of the lower mold 2 is fixedly installed with a lower fixing frame 4. It also includes two groups of electric telescopic rods 5 for pushing the lower mold 2. The top of the electric telescopic rod 5 is rotatably connected to the upper fixing frame 3, and the bottom of the electric telescopic rod 5 is rotatably connected to the lower fixing frame 4.

[0022] By setting the upper mold 1 and the lower mold 2 to cooperate with each other, a specific shape and size can be given to the seat cushion to meet different design and ergonomic requirements. By using the upper fixing frame 3 and the lower fixing frame 4 in cooperation, it is convenient to fix the mold body. By setting the electric telescopic rod 5, it is convenient to close the upper mold 1 and the lower mold 2, and it is also convenient to flip the lower mold 2 downward to open. Compared with the previous mold structure, the downward flipping and opening of the lower mold 2 can prevent the sponge at the lock hole from being pulled by the shape of the upper mold 1 when the upper mold 1 is opened, and finally cause tearing, thereby improving the production efficiency and reducing the scrap rate at the same time.

[0023] One side of the upper fixing frame 3 is fixedly installed with a first fixing hook 6. Two groups of fixing plates 7 are fixedly installed on both sides of the first fixing hook 6. The fixing plates 7 are fixedly connected to the upper fixing frame 3. The other side of the upper fixing frame 3 is fixedly installed with a second fixing hook 8. Four groups of hinges 9 are arranged above one side of the lower fixing frame 4. The hinges 9 are rotatably matched with the lower fixing frame 4. Four groups of suspension rings 10 are arranged on both sides of the mold body. The suspension rings 10 are fixedly connected to the mold body.

[0024] By setting up the lifting rings 10, it is convenient to hoist this device. Used in conjunction with the first fixed hook 6, the second fixed hook 8 and the fixed plate 7, it is convenient to connect and fix this device to the external structure. And by setting up the hinge 9, it is convenient for the lower mold 2 and the lower fixing frame 4 to be turned over and opened, and at the same time, the stability of the lower mold 2 during turning is improved.

[0025] A cooling pipe 11 is fixedly installed at the bottom of the upper fixing frame 3. The cooling pipe 11 abuts against the surface of the upper mold 1. One end of the cooling pipe 11 is fixedly installed with a liquid inlet 12, and the liquid inlet 12 is fixedly connected to the upper fixing frame 3. The other end of the cooling pipe 11 is fixedly installed with a liquid outlet 13, and the liquid outlet 13 is fixedly connected to the upper fixing frame 3.

[0026] By setting up the liquid inlet 12 and the liquid outlet 13, it is convenient to pour the coolant into the cooling pipe 11, which is convenient for accelerating the cooling of the cushion product and improves the processing efficiency.

[0027] During specific use, move this device to the designated position, hoist this device through the lifting rings 10, and hang this device on the external installation structure through the first fixed hook 6 and the second fixed hook 8, and fix the upper fixing frame 3 through the fixed plate 7. Then fix the hinge 9 above one side of the lower fixing frame 4 to the external installation structure. Start the electric telescopic rod 5 and control the telescopic end of the electric telescopic rod 5 to extend, thereby pushing the lower fixing frame 4 and the lower mold 2 to open downward. Pour the prepared foaming material into the lower mold 2, control the telescopic end of the electric telescopic rod 5 to contract, close the lower mold 2 and the upper mold 1, and carry out foaming molding under certain temperature and time conditions. The coolant can be poured into the cooling pipe 11 through the liquid inlet 12, and then the coolant and heat are discharged through the liquid outlet 13, so as to accelerate the cooling. After the foaming is completed and cooled, control the telescopic end of the electric telescopic rod 5 to extend, push the lower fixing frame 4 and the lower mold 2 to open downward, realize the separation of the lower mold 2 and the cushion product, and then take out the cushion product from the upper mold 1.

[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A seat foaming mold lower mold flip structure, characterized in that: The mold body comprises an upper mold (1) and a lower mold (2); an upper fixing frame (3) is fixedly installed on the top of the upper mold (1); a first fixing hook (6) is fixedly installed on one side of the upper fixing frame (3); two groups of fixing plates (7) are fixedly installed on both sides of the first fixing hook (6); the fixing plates (7) are fixedly connected to the upper fixing frame (3); a second fixing hook (8) is fixedly installed on the other side of the upper fixing frame (3); a lower fixing frame (4) is fixedly installed on one side of the lower mold (2); four groups of hinges (9) are arranged on the upper side of one side of the lower fixing frame (4); the hinges (9) are rotatably matched with the lower fixing frame (4); It also includes two groups of electric telescopic rods (5) for pushing the lower mold (2), the top of the electric telescopic rod (5) is rotatably connected to the upper fixed frame (3), and the bottom of the electric telescopic rod (5) is rotatably connected to the lower fixed frame (4).

2. The seat foaming mold lower mold flipping structure according to claim 1, characterized in that: Four groups of hanging rings (10) are arranged on both sides of the mold body, and the hanging rings (10) are fixedly connected to the mold body.

3. The seat foaming mold lower mold flipping structure according to claim 1, characterized in that: A cooling pipe (11) is fixedly mounted on the bottom of the upper fixing frame (3), and the cooling pipe (11) contacts the surface of the upper mold (1).

4. The seat foaming mold lower mold flipping structure according to claim 3, characterized in that: A liquid inlet (12) is fixedly mounted on one end of the cooling tube (11), and the liquid inlet (12) is fixedly connected to the upper fixing frame (3); a liquid outlet (13) is fixedly mounted on the other end of the cooling tube (11), and the liquid outlet (13) is fixedly connected to the upper fixing frame (3).

Citation Information

Patent Citations

  • Automobile seat foaming mold

    CN212795653U