Valve buckle vibration disc

By designing a valve buckle vibrating disc containing multiple components, the problem that the prior art cannot control the direction and arrange the irregular special-shaped parts in sequence is solved, and the stable and efficient conveying of the valve buckle is achieved.

CN222974245UActive Publication Date: 2025-06-13ZHEJIANG BROTHER STAR AUTO PARTS CO LTD

Patent Information

Application Number
CN202422098082.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-13
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The existing vibration discs cannot control the direction and arrange the conveying of irregular special-shaped parts, such as the valve buckle in the bypass valve on the automobile filter.

Method used

A valve buckle vibration disk is designed, including a base, a driver, a hopper, a spiral rising track, a barrier bar, a notch, a square barrier bar, an arc rail edge, an arc support plate, a tip, a connecting plate, a linear track, an L-shaped cover plate, a vertical baffle, a rail notch, a circular tube and a guide oblique tube. These components work together to control the movement of the valve buckle through the vibration frequency, use the barrier bar and notch for directional orientation, and the arc rail edge and connecting plate to achieve smooth transportation of the valve buckle.

Benefits of technology

The direction control and sequential output of the valve buckle are realized, avoiding the problems of clamping and position adjustment, and ensuring the stable and efficient conveying of the valve buckle.

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Abstract

The utility model discloses a valve buckle vibration disc which comprises a base, a driver installed in the base, a hopper fixed to the top end of the base, a rail arranged in the middle of the hopper, a blocking strip arranged on the rail, a notch formed in the rail, a square blocking strip arranged at the side end of the notch, and an arc rail edge downwards arranged at the rising terminal of the rail. An arc supporting plate is fixed to the bottom of the head end of the arc rail edge, the top end of the arc rail edge is an inclined tip end, a connecting plate inclining downwards is connected between the arc supporting plate and a rail rising terminal, a linear rail is connected to the tail end of the arc rail edge, and an inverted L-shaped cover plate is fixed to one side of the linear rail. A vertical baffle is fixed to the other side of the linear rail, a rail groove opening is formed between the L-shaped cover plate and the vertical baffle, a round pipe located in the middle of the rail groove is arranged above the rail groove, and a guide inclined pipe is arranged at the head end of the round pipe. The direction of the valve buckles can be selected, the valve buckles are directionally conveyed out in the accurate direction one by one in an anti-jamming mode, and the valve buckle conveying device is worthy of application and popularization.
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Description

Technical Field

[0001] The utility model relates to a conveying machine, in particular to a vibrating bowl, and especially to a valve buckle vibrating bowl. Background Art

[0002] A vibrating bowl is an auxiliary feeding device for an automatic assembly or automatic processing machine; it can arrange various products in an orderly manner, cooperate with an automatic assembly device to assemble each part of the product into a complete product, or cooperate with an automatic processing machine to complete the processing of workpieces. The vibrating bowl plays a role in feeding in an automatic assembly device. It can arrange disorderly parts in an orderly manner and convey them to the assembly station for assembly, and is widely used in industries such as hardware, plastics, electronics, and machinery; however, the vibrating bowl is good at conveying regular standard parts, but for irregular shaped parts, it cannot be conveyed. For example, the valve buckle inside the bypass valve of an automotive filter cannot be directionally controlled and sequentially arranged and conveyed by using a traditional vibrating bowl.

[0003] Chinese Utility Model Patent CN 212638979 U discloses a vibrating bowl with an anti-collision and damage prevention device at the outlet. The vibrating bowl includes a vibrating bowl body. A backing plate is movably sleeved on the outer surface of the port of the vibrating bowl body. Positioning plates located outside the upper and lower ends of the vibrating bowl body are fixedly welded to the upper and lower ends of the front surface of the backing plate. A balance rod is fixedly welded to the front surface of the positioning plate. Baffles are fixedly bolted to the upper and lower top surfaces of the port of the vibrating bowl body. A through rod is fixedly bolted to the right end of the baffle. The other end of the through rod penetrates the left side surface of the positioning plate and extends into the interior of the positioning plate. A compression spring is movably sleeved on the outer surface of the through rod between the right side surface of the baffle and the left side surface of the positioning plate. A locking plate located inside the positioning plate is fixedly bolted to the end of the through rod located inside the positioning plate. This vibrating bowl cannot perform direction control and sequential arrangement and conveyance of the valve buckle inside the bypass valve of an automotive filter. Summary of the Utility Model

[0004] The utility model aims to solve the above-mentioned shortcomings of the prior art and provides a valve buckle vibrating bowl capable of performing direction control and sequential arrangement and conveyance of valve buckles, meeting the requirements of being able to control the direction and sequentially convey valve buckles.

[0005] The technical solution adopted by the present utility model to solve its technical problems: This valve buckle vibrating disk includes a base, a driver is installed inside the base, a hopper is fixed at the top of the base, a spiral ascending track is provided in the middle of the hopper, the feeding bottom end of the track is fixedly connected with the hopper, a rectangular and horizontally placed retaining bar is fixed on the track, a notch for valve buckle orientation selection is opened on the track, a square retaining bar for orientation is fixed on the track at the side end of the notch, the retaining bar, the notch and the square retaining bar are arranged in sequence in the spiral ascending direction, an arc rail edge is provided below the ascending terminal of the track, an arc support plate is fixed at the bottom of the head end of the arc rail edge, the top end of the arc rail edge is an inclined tip, a connecting plate inclined downward is connected between the arc support plate and the ascending terminal of the track, the end of the arc rail edge is connected with a straight track, an inverted L-shaped cover plate is fixed on one side of the straight track, a vertical baffle is fixed on the other side of the straight track, the L-shaped cover plate and the vertical baffle form a rail groove opening, a round tube is provided above the rail groove opening and located in the middle of the rail groove, and a guiding inclined tube is provided at the head end of the round tube. The functions of the base and the driver here are to generate a driving frequency, so that the valve buckles move regularly according to the vibration frequency; the function of the hopper here is to hold the materials (valve buckles); the function of the retaining bar here is to be able to exclude the valve buckles stacked together; the function of the notch here is to drop the valve buckles that are overturned horizontally (as shown in Figure 1 ); the function of the square retaining bar here is to convey and orient the valve buckles, that is, to keep moving in a certain direction (as shown in Figure 1 ); the functions of the arc rail edge, the arc support plate, the tip and the connecting plate here are to be able to convey the hook blocks on the valve buckles to the tip of the arc rail edge through the connecting plate for individual conveying actions, and the tip can smoothly and stably hook the hook blocks of the valve buckles on the top end of the arc rail edge; the functions of the straight track, the L-shaped cover plate, the vertical baffle and the rail groove opening here are to smoothly output the valve buckles one by one; the functions of the round tube and the guiding inclined tube here are to adjust the position when the valve buckles enter from the arc rail edge so as to smoothly enter the straight track.

[0006] Further improvement: A horizontal opening is provided on the side of the head end of the arc rail edge, and the length of the horizontal opening is the same as that of the arc support plate. The function of the horizontal opening here is to be able to provide enough space for the hook blocks on the valve buckles to hook on the top end of the arc rail edge when the valve buckles are conveyed to the head end of the arc rail edge, so as to increase the success rate of conveying the valve buckles to the arc rail edge.

[0007] Further improvement: A fan-shaped material receiving groove protruding outward is provided at the hopper. The function of the fan-shaped material receiving groove here is to facilitate the replenishment of materials (valve buckles) through the fan-shaped material receiving groove.

[0008] Further improved, self-lubricating layers are provided on the top surface of the straight track, the inner side surface of the L-shaped cover plate, and the inner side surface of the vertical baffle. The function of the self-lubricating layer here is to enable the valve buckle to be smoothly conveyed in sequence at the rail slot opening, avoiding jamming; the self-lubricating layer is made of tin bronze material.

[0009] The beneficial effects of the present utility model are as follows:

[0010] 1). It can output the valve buckles in sequence with controlled directions;

[0011] 2). It can select the direction of the valve buckle;

[0012] 3). It can convey and orient the valve buckle;

[0013] 4). It can convey the valve buckle without jamming and adjust the position, thereby avoiding displacement during the conveyance of the valve buckle. Description of the Drawings

[0014] Figure 1 is the three-dimensional view of the present utility model Figure 1 ;

[0015] Figure 2 is the three-dimensional view of the present utility model Figure 2 ;

[0016] Figure 3 is the three-dimensional view of the guiding inclined tube area of the present utility model Figure 3 ;

[0017] Figure 4 is the cross-sectional view of the straight track area of the present utility model.

[0018] Description of the reference numerals: base 1, driver 2, hopper 3, fan-shaped material receiving groove 3-1, track 4, retaining strip 5, notch 6, square retaining strip 7, arc rail edge 8, arc support plate 8-1, tip 8-2, connecting plate 9, straight track 10, L-shaped cover plate 10-1, vertical baffle 10-2, rail slot opening 10-3, round tube 11, guiding inclined tube 11-1, self-lubricating layer 12, valve buckle 13. Detailed Embodiment

[0019] The present utility model will be further described below in conjunction with the drawings:

[0020] Referring to the attached drawings: This valve buckle vibrating disk includes a base 1, a driver 2 is installed inside the base 1, a hopper 3 is fixed at the top of the base 1, a spiral rising track 4 is provided in the middle of the hopper 3, the feeding bottom end of the track 4 is fixedly connected to the hopper 3, a rectangular and horizontally placed retaining bar 5 is fixed on the track 4, a notch 6 for valve buckle orientation selection is opened on the track 4, a square retaining bar 7 for orientation is fixed on the track 4 at the side end of the notch 6, the retaining bar 5, the notch 6 and the square retaining bar 7 are arranged in sequence in the spiral rising direction, an arc rail edge 8 is provided below the rising terminal of the track 4, an arc support plate 8-1 is fixed at the bottom of the head end of the arc rail edge 8, the top end of the arc rail edge 8 is an inclined tip 8-2, a connecting plate 9 which is inclined downward is connected between the arc support plate 8-1 and the rising terminal of the track 4, the end of the arc rail edge 8 is connected to a linear track 10, an inverted L-shaped cover plate 10-1 is fixed on one side of the linear track 10, a vertical baffle 10-2 is fixed on the other side of the linear track 10, a rail groove opening 10-3 is formed between the L-shaped cover plate 10-1 and the vertical baffle 10-2, a circular tube 11 is provided above the rail groove opening 10-3 and is located in the middle of the rail groove 10-3, and a guiding inclined tube 11-1 is provided at the head end of the circular tube 11.

[0021] A horizontal opening 8-3 is provided at the side of the head end of the arc rail edge 8, and the length of the horizontal opening 8-2 is the same as that of the arc support plate 8-1.

[0022] A fan-shaped material receiving groove 3-1 protruding outward is provided at the hopper 3.

[0023] Self-lubricating layers 12 are provided on the top surface of the linear track 10, the inner side surface of the L-shaped cover plate 10-1 and the inner side surface of the vertical baffle 10-2.

[0024] The working principle of the present utility model: First, the materials (valve buckles 13) are poured into the hopper 3 through the fan-shaped material receiving groove 3-1, and then the driver 2 is started to generate high-frequency vibration, so that each material moves along the spiral direction and enters the track 4. Since the valve buckle 13 is divided into upper and lower parts (flat plate and hook block), the continuously spirally moving valve buckle 13 passes through the retaining bar 5, so that the stacked valve buckles 13 are removed and fall. After passing through the retaining bar 5, the valve buckles 13 with incorrect placement directions (such as horizontally placed or upside down) will fall back into the hopper 3 again due to the center of gravity. The valve buckles 13 with correct placement directions will pass through the notch 6 and reach the connecting plate 9 through the orientation of the square retaining bar 7 and slide downward. At this time, through the orientation function of the square retaining bar 7, the side with the hook block on the valve buckle 13 is hooked on the tip 8-2 of the arc rail edge 8 and continuously moves, so as to pass through the arc rail edge 8, and then use the guiding inclined tube 11-1 to adjust the position, so that the valve buckles 13 can be sequentially conveyed out one by one in the correct direction through the guiding of the circular tube 11 and the anti-falling of the rail groove opening 10-3 (such as Figure 1 、 2, as shown in Figures 3 and 4, is worthy of popularization and application.

[0025] Although the present utility model has been illustrated and described by reference to the preferred embodiments, those of ordinary skill in the art should understand that various changes in form and detail may be made within the scope of the claims.

Claims

1. A valve buckle vibration plate, comprising a base (1), a driver (2) installed in the base (1), a hopper (3) fixed on the top of the base (1), characterized in that: A spirally ascending track (4) is provided in the middle of the hopper (3). The feed bottom end of the track (4) is connected and fixed to the hopper (3). A rectangular and horizontally placed baffle (5) is fixed on the track (4). A notch (6) for selecting the direction of the valve buckle is opened on the track (4). A square baffle (7) fixed on the track (4) and used for orientation is provided at the side end of the notch (6). The baffle (5), the notch (6) and the square baffle (7) are arranged in sequence in a spiral ascending direction. A circular arc track edge (8) is provided below the ascending terminal of the track (4). A circular arc support plate (8-1) is fixed to the bottom of the head end of the circular arc track edge (8). The circular arc track edge (8) The top of the track (4) is an inclined tip (8-2); a downwardly inclined connecting plate (9) is connected between the circular arc support plate (8-1) and the rising terminal of the track (4); the end of the circular arc track edge (8) is connected to a linear track (10); an inverted L-shaped cover plate (10-1) is fixed to one side of the linear track (10); a vertical baffle plate (10-2) is fixed to the other side of the linear track (10); a track slot (10-3) is formed between the L-shaped cover plate (10-1) and the vertical baffle plate (10-2); a circular tube (11) is provided above the track slot (10-3); and a guiding inclined tube (11-1) is provided at the head end of the circular tube (11).

2. A valve buckle vibration plate according to claim 1, characterized in that: A transverse opening (8-3) is provided on the side of the head end of the circular arc rail edge (8), and the length of the transverse opening (8-3) is the same as that of the circular arc support plate (8-1).

3. The valve buckle vibration plate according to claim 1, characterized in that: The hopper (3) is provided with a fan-shaped material receiving trough (3-1) protruding outwards.

4. The valve buckle vibration plate according to claim 1, characterized in that: The top surface of the linear track (10), the inner side surface of the L-shaped cover plate (10-1) and the inner side surface of the vertical baffle plate (10-2) are all provided with a self-lubricating layer (12).

Citation Information

Patent Citations

  • Vibrating disk with outlet anti-collision device

    CN212638979U

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    CN121199597A