Stacking moving table based on special-shaped materials
By designing a palletizing mobile station based on special-shaped materials, combining multiple moving units and grab structures, the existing palletizing devices have solved the problems of poor accuracy, single application and high failure rate, and the effects of multifunctional, flexible movement and efficient palletization are achieved.
Patent Information
- Application Number
- CN202421775974.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing palletizing devices have problems such as poor accuracy, single application, numerous demand styles, and fixed type, resulting in large footprints, excessive restriction and high failure rate.
A palletizing mobile station based on special-shaped materials is designed, using a combination of support units, mobile units, rotating units, lifting units, telescopic units and grabbing units. Through components such as McNum wheels, rotating motors, large gears, pinion gears, lifting racks, threaded rods, telescopic racks, telescopic motors, grippers and magnetic suction parts, multifunctional, flexible movement and adapt to the palletizing needs of products of different shapes and sizes.
The versatility, flexibility and efficiency of the palletizing device are realized, and can adapt to products of different shapes and sizes, reduce manual operations, improve storage efficiency, and reduce failure incidence.
Smart Images
Figure CN222974330U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of palletizing, and particularly relates to a palletizing mobile platform based on special-shaped materials. Background Art
[0002] With the continuous advancement of industrial production automation, the demand for automation equipment in many industries is increasing day by day. Many devices have started to adopt intelligent technologies for control and operation. As an automation device derived from palletizing technology, the palletizer can improve the production efficiency of the assembly line, reduce manual operations, lower costs, improve logistics efficiency, and reduce logistics costs, enabling it to complete palletizing tasks more accurately and efficiently. However, with the continuous promotion of palletizing devices through long-term evolution and development, problems of palletizing devices have also emerged. Such as poor accuracy, single application, diverse demand patterns, and being fixed, resulting in a large occupied operation area, excessive restrictions, and a high failure rate. Content of the Utility Model
[0003] In order to overcome the deficiencies of the prior art, the utility model patent provides a palletizing mobile platform based on special-shaped materials. By designing a palletizing mobile platform applicable to different shaped materials and products according to the development of the above-mentioned automation industry, it can quickly and accurately move to a designated position for palletizing operations according to the requirements of the production line, avoid problems in transporting products after palletizing, reduce secondary storage palletizing operations of transporting workers in the warehouse, improve warehousing efficiency and adaptability according to warehousing requirements, and adaptively palletize products with different shapes and sizes on the mobile platform to meet the palletizing and placement requirements of different products.
[0004] In order to solve the above problems existing in the prior art, the technical solutions adopted by the utility model are as follows:
[0005] The palletizing mobile platform based on special-shaped materials includes a support unit. A mobile unit is connected to the lower side of the support unit, a rotating unit is provided on the upper side of the support unit, the rotating unit is connected to a lifting unit, the lifting unit is connected to a telescopic unit, the telescopic unit is connected to a grasping unit, and the grasping unit includes a suction cup, a gripper, and a magnetic part.
[0006] By setting three grasping structures, the utility model can grasp different items in different ways, can adapt to different scenarios, and has a wide application range.
[0007] The utility model integrates various existing grippers and designs a new type of multifunctional integrated gripper to meet the needs of gripping various goods. By integrating four existing mechanical grippers on the market, namely suction cup type, four-claw type, magnetic type, and traditional palletizing fixture, a new type of multifunctional mechanical gripper is designed to be applicable to palletizing of different sizes.
[0008] The utility model is small in size and can achieve rapid movement and steering transportation in complex and narrow workshops.
[0009] Furthermore, the support unit includes an upper support plate and a lower support plate, and the upper support plate and the lower support plate are connected by support columns.
[0010] Furthermore, the moving unit includes four moving rollers, and each moving roller is correspondingly provided with a moving motor. The moving rollers are connected to the lower support plate through mounting brackets, and the moving rollers are Mecanum wheels. By setting the moving unit, it is convenient for the entire device to move, and it can achieve handling and palletizing at different positions. To adapt to terrains such as multiple production lines and complex and narrow workshops, it can ensure that the mobile platform can move flexibly in all directions and operate stably without tipping over. Based on the working characteristics of Mecanum wheels, they have a large load capacity, a small working space requirement, and a low cost. Therefore, Mecanum wheels are selected as the driving wheels to achieve the omnidirectional movement of the mobile platform and turn in place around the center of the platform.
[0011] Furthermore, the rotating unit includes a rotating motor, a large gear, and a small gear. The rotating motor is connected to the support unit. The rotating motor is connected with a small gear, and the small gear meshes with the large gear for transmission. The large gear is rotatably connected to the support unit. By setting the rotating motor and using the rotating motor to drive the large gear to rotate, 360° rotation palletizing can be performed.
[0012] Furthermore, the lifting unit includes a lifting frame, a lifting motor, and a threaded rod. The lifting frame is connected to the large gear. One end of the threaded rod is connected to the lifting frame, and the other end of the threaded rod passes through the large gear and is connected to the lifting motor. The lifting motor is located between the upper support plate and the lower support plate, and the axis of the threaded rod is collinear with the axis of the large gear. By setting the lifting unit, it can be adjusted according to the height requirement to meet the stacking requirements at different heights. When meeting products with different height stacking requirements, a column type screw rod slider mechanism is used to solve the linear change in the height direction of the palletizing device. The column part ensures the stability of the palletizing device during linear movement, and the slider mechanism meets the product stacking height requirement, and a 360-degree pan-tilt component is set on the working surface of the platform to achieve 360-degree azimuth operation palletizing.
[0013] Furthermore, the telescoping unit includes a telescoping frame. The telescoping frame is threadedly connected to the threaded rod. The telescoping frame is connected with a telescoping motor and a telescoping arm. The telescoping motor is used to drive the telescoping arm. By setting the telescoping unit and using the telescoping motor to drive the telescoping arm to perform operations such as bending, it can achieve grasping and palletizing at different positions, making the entire device more flexible.
[0014] Furthermore, the connecting plate is connected to the telescoping arm, and the gripper is controlled by a cylinder or a hydraulic cylinder, and the cylinder is used to drive the gripper to contract, clamp, or release.
[0015] The beneficial effects of the present utility model are as follows:
[0016] 1. The present utility model effectively solves the problems of the single and fixed working mode of the palletizing device for realizing mobile operation and the joint operation of multiple production lines.
[0017] 2. The present utility model can move in all directions, combines multiple motion modes, and realizes the zero-angle turning of the mobile platform in place.
[0018] 3. The present utility model integrates various existing grippers and designs a new type of multi-functional integrated gripper to meet the needs of gripping various goods.
[0019] 4. The present utility model realizes the linear change of the palletizing stacking height and the linear change of the palletizing device, meeting the stacking requirements for different heights. Description of the Drawings
[0020] Figure 1 is the structural schematic diagram of the present utility model Figure One .
[0021] Figure 2 is the structural schematic diagram of the present utility model Figure Two .
[0022] Figure 3 is the structural schematic diagram of the present utility model Figure Three .
[0023] Figure 4 is the structural schematic diagram of the present utility model Figure Four .
[0024] Figure 5 is Figure 4 the partial enlarged view of part A in
[0025] In the figure: 1 - lifting unit; 11 - lifting frame; 12 - threaded rod; 2 - grasping unit; 21 - suction cup; 22 - gripper; 23 - magnetic component; 24 - connecting plate; 3 - rotating unit; 31 - rotating motor; 32 - large gear; 4 - supporting unit; 41 - upper support plate; 42 - lower support plate; 5 - moving unit; 51 - moving roller; 52 - moving motor; 6 - telescopic unit; 61 - telescopic frame; 62 - telescopic motor; 63 - telescopic arm. Detailed Embodiment
[0026] The present utility model will be further described below in conjunction with the drawings and reference numerals.
[0027] To better understand the above objects, features, and advantages of the present utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
[0028] The terms "first", "second", "third", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
[0029] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0030] The following will describe in detail the specific embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present utility model and are not used to limit the present utility model.
[0031] Embodiment 1:
[0032] As Figures 1-5 shown, based on the special-shaped material palletizing mobile platform, it includes a support unit 4. A mobile unit 5 is connected to the lower side of the support unit 4. A rotating unit 3 is provided on the upper side of the support unit 4. The rotating unit 3 is connected to a lifting unit 1. The lifting unit 1 is connected to a telescopic unit 6. The telescopic unit 6 is connected to a grasping unit 2. The grasping unit 2 includes a suction cup 21, a gripper 22, and a magnetic part 23.
[0033] By setting three kinds of grasping structures in the present utility model, different items can be grasped in different ways, which can adapt to different scenarios and has a wide range of applications.
[0034] The present utility model integrates various existing grippers and designs a new type of multi-functional integrated gripper to meet the needs of gripping various goods. It integrates four existing mechanical grippers on the market, namely the suction cup type, four-jaw type, magnetic type, and traditional palletizing fixture, and designs a new type of multi-functional mechanical gripper to be applicable to palletizing of different sizes.
[0035] The present utility model is relatively small in size and can achieve fast movement and turning transportation in complex and narrow workshops.
[0036] Embodiment 2:
[0037] On the basis of Embodiment 1, the support unit 4 includes an upper support plate 41 and a lower support plate 42, and the upper support plate 41 and the lower support plate 42 are connected by support columns (not shown in the figure).
[0038] The moving unit 5 includes four moving rollers 51, and each moving roller 51 is correspondingly provided with a moving motor 52.
[0039] The moving roller 51 is connected to the lower support plate 42 through a mounting bracket, and the moving roller 51 is a Mecanum wheel.
[0040] By setting the moving unit 5, it is convenient for the entire device to move, and it can realize handling and palletizing at different positions.
[0041] To be applicable to multiple production lines and terrains such as complex and narrow workshops, it can ensure that the mobile platform can move flexibly in all directions, and it runs stably without tipping over. Based on the working characteristics of the Mecanum wheel, it has a large load capacity, small working space requirements and low cost. Therefore, the Mecanum wheel is selected as the driving wheel to realize the omnidirectional movement of the mobile platform and turn in place around the center of the platform.
[0042] Embodiment 3:
[0043] On the basis of Embodiment 2, the rotating unit 3 includes a rotating motor 31, a large gear 32 and a small gear (not marked in the figure). The rotating motor 31 is connected to the support unit 4. The rotating motor 31 is connected with a small gear, and the small gear meshes with the large gear 32 for transmission. The large gear 32 is rotatably connected to the support unit 4.
[0044] By setting the rotating motor 31, the large gear 32 is driven to rotate by the rotating motor 31, and 360° rotation palletizing can be performed.
[0045] Embodiment 4:
[0046] On the basis of Embodiment 3, the lifting unit 1 includes a lifting frame 11, a lifting motor (not shown in the figure) and a threaded rod 12. The lifting frame 11 is connected to the large gear 32. One end of the threaded rod 12 is connected to the lifting frame 11, and the other end of the threaded rod 12 passes through the large gear 32 and is connected to the lifting motor. The lifting motor is located between the upper support plate 41 and the lower support plate 42, and the axis of the threaded rod 12 is collinear with the axis of the large gear 32.
[0047] By setting the lifting unit 1, it can be adjusted according to the height requirement to meet the stacking requirements at different heights.
[0048] When dealing with products that meet different stacking height requirements, a column-type screw rod slider mechanism is adopted to solve the linear change in the height direction of the stacking device. The column part ensures the stability of the stacking device during linear movement, and the slider mechanism meets the stacking height requirements of the products. A 360-degree pan-tilt unit is set up on the working surface of the platform to achieve stacking operations in 360-degree azimuths.
[0049] Embodiment 5:
[0050] Based on Embodiment 4, the telescopic unit 6 includes a telescopic frame 61, the telescopic frame 61 is threadedly connected to the threaded rod 12, the telescopic frame 61 is connected to a telescopic motor 62 and a telescopic arm 63, and the telescopic motor 62 is used to drive the telescopic arm 63.
[0051] By setting the telescopic unit 6, the telescopic motor 62 drives the telescopic arm 63 to perform operations such as bending, enabling grasping and stacking at different positions, making the entire device more flexible.
[0052] The connecting plate 24 is connected to the telescopic arm 63.
[0053] The gripper 22 is controlled by a cylinder or a hydraulic cylinder, and the cylinder drives the gripper 22 to contract, clamp, or release.
[0054] The magnetic attraction member 23 is connected to the gripper 22.
[0055] Specific working principle:
[0056] During use, first move the moving platform to the position where stacking is required through the moving motor 52, and then drive the grasping unit 2 to move through the rotating motor 31, the lifting motor, and the telescopic motor 62, so that the grasping unit 2 approaches the target item. Then, grasp it through one of the grasping structures. After grasping, drive the grasping unit 2 to move through the rotating motor 31, the lifting motor, and the telescopic motor 62, and move the target item to the stacking area for stacking.
[0057] The present utility model is not limited to the above optional embodiments. Anyone can obtain other various forms of products under the inspiration of the present utility model. However, no matter what changes are made in its shape or structure, as long as the technical solutions fall within the scope defined by the claims of the present utility model, they are all within the protection scope of the present utility model.
Claims
1. Based on the mobile platform for palletizing special-shaped materials, it is characterized by: The invention comprises a support unit (4), the lower side of the support unit (4) is connected to a moving unit (5), the upper side of the support unit (4) is provided with a rotating unit (3), the rotating unit (3) is connected to a lifting unit (1), the lifting unit (1) is connected to a telescopic unit (6), the telescopic unit (6) is connected to a grasping unit (2), and the grasping unit (2) comprises a suction cup (21), a gripper (22) and a magnetic suction member (23).
2. The mobile platform for stacking special-shaped materials according to claim 1 is characterized in that: The support unit (4) comprises an upper support plate (41) and a lower support plate (42), and the upper support plate (41) and the lower support plate (42) are connected via support columns.
3. The mobile platform for stacking special-shaped materials according to claim 2 is characterized in that: The moving unit (5) comprises four moving rollers (51), and each moving roller (51) is correspondingly provided with a moving motor (52).
4. The mobile platform for stacking special-shaped materials according to claim 3 is characterized in that: The movable roller (51) is connected to the lower support plate (42) via a mounting bracket, and the movable roller (51) is a Mecanum wheel.
5. The mobile platform for stacking special-shaped materials according to claim 1, characterized in that: The rotating unit (3) comprises a rotating motor (31), a large gear (32) and a small gear; the rotating motor (31) is connected to the supporting unit (4); the rotating motor (31) is connected to the small gear; the small gear is meshed with the large gear (32) for transmission; and the large gear (32) is rotatably connected to the supporting unit (4).
6. The mobile platform for stacking special-shaped materials according to claim 5, characterized in that: The lifting unit (1) comprises a lifting frame (11), a lifting motor and a threaded rod (12); the lifting frame (11) is connected to a large gear (32); one end of the threaded rod (12) is connected to the lifting frame (11); the other end of the threaded rod (12) passes through the large gear (32) and is connected to the lifting motor; the axis of the threaded rod (12) is colinear with the axis of the large gear (32).
7. The mobile platform for stacking special-shaped materials according to claim 1, characterized in that: The telescopic unit (6) comprises a telescopic frame (61), the telescopic frame (61) is threadedly connected to the threaded rod (12), and the telescopic frame (61) is connected to a telescopic motor (62) and a telescopic arm (63).
8. The mobile platform for stacking special-shaped materials according to claim 7, characterized in that: The connecting plate (24) is connected to the telescopic arm (63).
9. The mobile platform for stacking special-shaped materials according to claim 1, characterized in that: The gripper (22) is controlled by a pneumatic cylinder or a hydraulic cylinder.