Purification device
By using magnets and filter elements in the purification device, the problem of metal corrosion products in the condensate water cannot be effectively cleaned, which significantly improves the water quality and recycling rate and extends the service life of the equipment.
Patent Information
- Application Number
- CN202422070174.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The prior art cannot effectively clean up metal corrosion products in the condensate, resulting in the inability to recover normally or even discharge from the condensate.
A purification device is designed, including a housing, a filter element and a plurality of magnets. The magnet is detachably disposed inside the water collecting chamber through a magnet stopper. The filter element includes a filter layer and a carbon layer for further purifying the condensate after magnet adsorption treatment.
After magnet adsorption treatment, the content of metal corrosion products of the condensate is greatly reduced, and the water quality is significantly improved, which reduces the corrosion and wear of the thermal system equipment, extends the service life of the equipment, and improves the recycling rate of the condensate.
Smart Images

Figure CN222975037U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water treatment, in particular to a purification device. Background Art
[0002] The treatment and recovery of condensate are important factors affecting the safe operation, energy conservation and water conservation of the thermal system. For a thermal system with relatively high parameters, due to the good quality of boiler feed water, the pollution of condensate generally consists of a large amount of metal corrosion products, a small amount of non-magnetic suspended solids and trace amounts of salts. Therefore, metal corrosion products generally account for more than 80% of the hazards of condensate. The phenomenon that condensate cannot be normally recovered or even discharged due to excessive metal corrosion products often occurs.
[0003] Existing filtering devices generally adopt forms such as wire-wound filter layers, filter cloth filter layers, ceramic filter layers, metal sintered filter layers, etc. Such filtering devices cannot effectively clean metal corrosion products, and thus cannot effectively purify condensate. Summary of the Utility Model
[0004] The utility model provides a purification device to solve the defect that in the prior art, metal corrosion products cannot be effectively cleaned, and thus condensate cannot be effectively purified, and realizes the effective cleaning of metal corrosion products in condensate, thereby greatly improving the purification efficiency of condensate.
[0005] The utility model provides a purification device, which includes a housing, a filter element and a plurality of magnets. The housing has a cavity inside, and is provided with a water inlet and a water outlet communicating with the cavity; the filter element is arranged inside the cavity, dividing the cavity into a water filtering cavity and a water collecting cavity, the water outlet communicates with the water filtering cavity, and the water outlet communicates with the water collecting cavity; a plurality of magnets are arranged at intervals inside the water collecting cavity.
[0006] According to a purification device provided by the utility model, the magnet is detachably arranged inside the water collecting cavity through a magnet limiting member.
[0007] According to a purification device provided by the utility model, the magnet limiting member includes a limiting frame arranged inside the water collecting cavity, and a plurality of limiting rings are arranged at intervals on the limiting frame, and the limiting rings are arranged in one-to-one correspondence with the magnets.
[0008] According to a purification device provided by the utility model, an elastic sleeve is arranged inside the limiting ring for limiting the magnet.
[0009] According to a purification device provided by the utility model, the filter element includes a filter element housing, a filter layer and a carbon layer are arranged inside the filter element housing, and the filter layer is arranged outside the carbon layer.
[0010] According to a purification device provided by the utility model, the filter element shell is hollow.
[0011] According to a purification device provided by the utility model, the carbon layer includes charcoal, bamboo charcoal or activated carbon.
[0012] According to a purification device provided by the utility model, a base is provided at the bottom of the shell.
[0013] According to a purification device provided by the utility model, a mounting frame is provided on the side of the shell.
[0014] According to a purification device provided by the utility model, a connecting piece is provided at one end of the water inlet and the water outlet away from the shell.
[0015] The utility model provides a purification device, which greatly reduces the content of metal corrosion products in condensed water after magnet adsorption treatment by setting a magnet, significantly improves the water quality, reduces the corrosion and wear of thermal system equipment, prolongs the service life of the equipment, and ensures the safe operation of the thermal system. In addition, the purified condensed water can be directly reused in the thermal system, reducing the condensed water discharge phenomenon caused by excessive metal corrosion products, improving the recycling rate of condensed water, and reducing the waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is one of the structural schematic diagrams of the purification device provided by the utility model.
[0018] Figure 2 yes Figure 1 Top view of the structure shown.
[0019] Figure 3 This is one of the structural schematic diagrams of the magnet limiter of the purification device provided by the utility model.
[0020] Figure 4 This is the second structural schematic diagram of the magnet limiter of the purification device provided by the utility model.
[0021] Figure 5 It is a cross-sectional view of the filter element of the purification device provided by the utility model.
[0022] Figure 6It is the second schematic structural diagram of the purification device provided by the present utility model.
[0023] Reference numerals: 100: housing; 110: water filtration chamber; 120: water collection chamber; 130: water inlet; 131: connecting member; 140: water outlet; 200: filter element; 210: filter element housing; 220: filter layer; 230: carbon layer; 300: magnet; 400: magnet limiting member; 410: limiting frame; 420: limiting ring; 500: base; 600: mounting bracket. Detailed implementation manners
[0024] The following further describes in detail the implementation manners of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0025] In the description of the embodiments of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the embodiments of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0026] In the description of the embodiments of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific situations.
[0027] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over", and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or simply indicates that the first feature has a higher horizontal height than the second feature. The first feature being "below", "under", and "beneath" the second feature can be that the first feature is directly below or obliquely below the second feature, or simply indicates that the first feature has a lower horizontal height than the second feature.
[0028] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the embodiments of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0029] The following combines Figures 1-6 to describe the purification device of the present utility model. It should be noted that the present utility model is not limited to purifying condensate, and other liquids are also applicable.
[0030] Figure 1 Fig. 1 is a schematic structural diagram of the purification device provided by an embodiment of the present utility model. Figure 2 Illustrates Figure 1 the top view of the structure shown. Referring to Figure 1 and Figure 2 , a purification device provided by an embodiment of the present utility model includes a housing 100, a filter element 200, and a plurality of magnets 300. The interior of the housing 100 has a cavity, and is provided with a water inlet 130 and a water outlet 140 communicating with the cavity; the filter element 200 is disposed inside the cavity, dividing the cavity into a water filtering cavity 110 and a water collecting cavity 120, the water outlet 140 communicates with the water filtering cavity 110, and the water outlet 140 communicates with the water collecting cavity 120; a plurality of magnets 300 are spaced apart and disposed inside the water collecting cavity 120.
[0031] In the above structure, after the condensate enters the cavity of the housing 100 through the water inlet 130, it first encounters the magnet 300. The magnet 300 uses the principle of magnetic attraction to adsorb the metal corrosion products (such as rust, iron filings, etc.) contained in the condensate onto the surface of the magnet 300. Since the metal corrosion products generally account for more than 80% of the condensate pollutants and are mostly magnetic substances, the magnet 300 can very effectively remove these pollutants. The condensate adsorbed by the magnet 300 enters the filter element 200, and the filter element 200 divides the cavity into a water filtering cavity 110 and a water collecting cavity 120. In the water filtering cavity 110, the filter element 200 physically filters non-magnetic impurities and the like in the condensate through its porous structure or specific material (such as fiber, ceramic, etc.), so that the condensate is further purified. The filtered condensate then enters the water collecting cavity 110. The purified condensate flows out from the water collecting cavity 110 through the water outlet 140 for use in the subsequent thermal system or for other treatments.
[0032] The utility model reduces the content of metal corrosion products in the condensate water significantly after the adsorption treatment by the magnet 300, improves the water quality remarkably, alleviates the corrosion and wear of the thermal system equipment, extends the service life of the equipment, and ensures the safe operation of the thermal system. In addition, the purified condensate water can be directly recycled into the thermal system, reducing the phenomenon of condensate water discharge caused by excessive metal corrosion products, improving the recycling rate of condensate water, and reducing water resource waste.
[0033] In some possible embodiments, according to the characteristics of pollutants in the condensate water, a more efficient filter element 200 material, such as nanofibers, can be selected to improve the filtration effect. At the same time, the structural design of the filter element 200 can also be optimized, such as increasing the number of filtration layers, adopting a gradient pore size distribution, etc., to improve the filtration accuracy and efficiency. According to the content and distribution characteristics of metal corrosion products in the condensate water, the layout and quantity of the magnets 300 are adjusted. For example, the quantity of the magnets 300 is increased in the area with a higher content of metal corrosion products to ensure sufficient adsorption. At the same time, a combination of magnets 300 with different magnetic properties can be considered to improve the adsorption effect on different types of metal corrosion products. Secondly, in order to avoid excessive adsorption of metal corrosion products on the surface of the magnets 300 and affect the purification effect, an automatic cleaning and regeneration system can be designed. By starting the cleaning program regularly or automatically according to the monitoring data, the pollutants on the surface of the magnets 300 are removed by means of high-pressure water flow or mechanical scraping, etc., to restore the adsorption capacity of the magnets 300. At the same time, the pollutants washed down can be considered for recovery treatment to reduce environmental pollution.
[0034] In some embodiments of the utility model, the magnet 300 is detachably arranged inside the water collecting cavity 120 through a magnet limiting member 400.
[0035] In the above structure, the adsorption efficiency of the magnet 300 may decrease after long-term use due to excessive adsorption of metal corrosion products. Through the detachable design, the user can easily take out the magnet 300 for cleaning or replacement, reducing the maintenance cost and improving the utilization rate of the equipment. Secondly, according to different purification requirements and the quality of condensate water, through the detachable design, the user can flexibly adjust the quantity and layout of the magnets 300 to achieve the best purification effect. At the same time, this also provides more choices and possibilities for customization for the user. Moreover, through the detachable design, when replacing or cleaning the magnet 300, it is not necessary to shut down the entire purification device. Only the relevant components need to be disassembled for operation, thus reducing the production downtime caused by equipment maintenance.
[0036] Specifically, the shape of the magnet 300 can be optimized according to the structure of the water collecting cavity 120 and the distribution characteristics of metal corrosion products. For example, magnets 300 of different shapes such as strip-shaped, arc-shaped or mesh-shaped can be adopted to increase the contact area with the condensed water and improve the adsorption efficiency. At the same time, combinations of magnets 300 with different magnetic properties can also be designed to deal with different types of metal corrosion products. The design of the magnet limiting member 400 should ensure the stability and detachable property of the magnet 300 in the water collecting cavity 120. Different fixing methods such as card slots, slide rails, magnetic attraction, etc. can be considered to firmly fix the magnet 300 in the water collecting cavity 120 while facilitating its disassembly. In addition, the limiting member can also be designed with a sealing structure to prevent the condensed water from leaking into the installation area of the magnet 300.
[0037] Figure 3 Fig. shows one of the structural schematic diagrams of the magnet limiting member of the purification device provided by the embodiment of the present invention. Figure 4 Fig. shows another structural schematic diagram of the magnet limiting member of the purification device provided by the embodiment of the present invention.
[0038] Referring to Figure 3 and Figure 4 In some embodiments of the present invention, the magnet limiting member 400 includes a limiting frame 410. The limiting frame 410 is arranged inside the water collecting cavity 120. A plurality of limiting rings 420 are arranged at intervals on the limiting frame 410, and the limiting rings 420 are arranged in one-to-one correspondence with the magnets 300.
[0039] Specifically, the limiting frame 410 includes a plurality of limiting rods. The plurality of limitings are arranged in a circumferential array, and a limiting ring 420 is provided on each limiting rod. With such an arrangement, the magnets 300 can be arranged in a circumferential array, so that the spacing between the magnets 300 can be made more uniform, and thus the iron impurities in the condensed water can be cleaned more comprehensively. In some possible embodiments, the limiting frame 410 includes two limiting rods, and the two limiting rods are arranged in a cross form. A limiting ring 420 is provided at the intersection of the two limiting rods, and at least one limiting ring 420 is also provided on the remaining parts of each limiting rod (as shown in Figure 3 ). In some other possible embodiments, the limiting frame 410 includes three limiting rods, and the three limiting rods are arranged in a circumferential array. A limiting ring 420 is provided at the intersection of the three limiting rods, and at least one limiting ring 420 is also provided on the remaining parts of each limiting rod (as shown in Figure 4 ). It should be noted that the number of limiting rods included in each limiting frame 410 is not limited, and the number of limiting rings 420 on each limiting rod is also not limited. The specific number can be adaptively adjusted according to the shape and size of the water filtering cavity 110.
[0040] In some possible embodiments, an elastic sleeve is provided inside the limiting ring 420, and the elastic sleeve is used to limit the magnet 300. Specifically, the elastic sleeve is a cylindrical structure, and its shape should be adapted to the shape of the magnet 300. For example, when the magnet 300 is a cylindrical structure, the elastic sleeve is a circular ring structure. When the magnet 300 is a cuboid structure, the elastic sleeve can be a square ring structure.
[0041] In the above structure, the elastic sleeve can closely fit the limiting magnet 300, providing additional friction force to prevent the magnet 300 from moving under vibration or impact, enhancing the stability of the limit. Secondly, as an intermediate medium, the elastic sleeve can absorb and disperse external impact forces, playing a buffering and protective role for the limiting magnet 300 and the limiting ring 420, and extending the service life. Moreover, in some application scenarios, due to reasons such as temperature changes and material aging, the magnet 300 or the limiting ring 420 may undergo minor deformations. The elastic sleeve can adapt to these minor deformations and maintain the continuity of the limiting function. Finally, the design of the elastic sleeve can also make the installation and replacement of the limiting magnet 300 more convenient, without the need for complex adjustments or modifications to the limiting ring 420.
[0042] Figure 5 It is a cross-sectional view of the filter element of the purification device provided by the present utility model.
[0043] Refer to Figure 5 In some embodiments of the present utility model, the filter element 200 includes a filter element housing 210. Inside the filter element housing 210, a filter layer 220 and a carbon layer 230 are provided, and the filter layer 220 is arranged outside the carbon layer 230. Specifically, the core housing 210 is a cylindrical tube structure, and the filter layer 220 is also a cylindrical tube structure and is fixedly arranged on the inner wall of the core housing 210. The carbon layer 230 is filled inside the filter layer 220. Specifically, the material of the filter layer 220 can specifically be filter cloth, sintered metal, or sintered ceramic.
[0044] In the above solution, the filter layer 220 is used for precision filtration, and its filtration accuracy can be 1μm - 20μm. The filter layer 220 can effectively remove non-magnetic impurities in water and magnetic substances that escape from magnet adsorption, improving the quality of condensate water. The pore structure of the filter layer 220 is conducive to the flow of water and can intercept fine particulate matter. The carbon layer 230 has a strong adsorption capacity due to its porosity and can adsorb colloidal silicon, organic matter, etc. in water, further purifying the water quality and improving the quality of condensate water. In this embodiment, through the preliminary adsorption of the magnet 300, the amount of impurities entering the filter layer 220 and the carbon layer 230 is reduced, thus reducing the burden on the filter layer 220 and the carbon layer 230, which helps to extend the service life of the entire filter element 200. In some possible embodiments, the filter element housing 210 is in a hollow shape and communicates with the condensate water. The carbon layer 230 includes charcoal, bamboo charcoal or activated carbon, which is specifically selected according to the actual situation.
[0045] Figure 6 This is a second schematic structural diagram of the purification device provided by the embodiment of the present invention. Refer to Figure 6 , in some embodiments of the present invention, a base 500 is provided at the bottom of the housing 100. The base 500 is made of some materials with certain elasticity, such as rubber, etc. In some other possible embodiments, a mounting bracket 600 is provided on the side of the housing 100. Threaded holes are provided on the mounting bracket 600, and the present invention can be suspended by bolts. In some other possible embodiments, connectors 131 are provided at the ends of the water inlet 130 and the water outlet 140 that are away from the housing 100. The connectors 131 can specifically be flanges, and are connected to other pipes through the flanges.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A purification device, characterized in that: include: A housing (100) having a cavity therein and provided with a water inlet (130) and a water outlet (140) communicated with the cavity; The filter element (200) is arranged inside the cavity, dividing the cavity into a water filtering cavity (110) and a water collecting cavity (120), the water outlet (140) being in communication with the water filtering cavity (110), and the water outlet (140) being in communication with the water collecting cavity (120); A plurality of magnets (300) are arranged at intervals inside the water collecting chamber (120).
2. The purification device according to claim 1, characterized in that: The magnet (300) is detachably arranged inside the water collecting chamber (120) via a magnet stopper (400).
3. The purification device according to claim 2, characterized in that: The magnet limiting member (400) comprises a limiting frame (410), the limiting frame (410) being arranged inside the water collecting chamber (120), a plurality of limiting rings (420) being arranged at intervals on the limiting frame (410), and the limiting rings (420) being arranged in one-to-one correspondence with the magnets (300).
4. The purification device according to claim 3, characterized in that: An elastic sleeve is provided inside the limiting ring (420), and the elastic sleeve is used to limit the magnet (300).
5. The purification device according to any one of claims 1 to 4, characterized in that: The filter element (200) comprises a filter element shell (210), wherein a filter layer (220) and a carbon layer (230) are provided inside the filter element shell (210), and the filter layer (220) is provided outside the carbon layer (230).
6. The purification device according to claim 5, characterized in that: The filter element shell (210) is hollow.
7. The purification device according to claim 5, characterized in that: The charcoal layer (230) includes charcoal, bamboo charcoal or activated carbon.
8. The purification device according to any one of claims 1 to 4, characterized in that: A base (500) is provided at the bottom of the housing (100).
9. The purification device according to claim 8, characterized in that: A mounting frame (600) is provided on the side of the housing (100).
10. The purification device according to claim 9, characterized in that: A connecting piece (131) is provided at one end of the water inlet (130) and the water outlet (140) facing away from the housing (100).