Warp knitting machine capable of collecting dust for protection
By designing a vacuum cleaner and filter on the warp knitting machine, the hair floss on the yarn is absorbed and collected, the problem of hair floss is solved, the cleanliness of the operating environment is improved, and the health of the operator is protected.
Patent Information
- Application Number
- CN202422024112.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-20
AI Technical Summary
When knitting existing warp knitting machines, the fleece on the yarn can easily float in the air and scatter around, affecting the health of the operator.
A vacuum-protectable warp knitting machine is designed to absorb the wool on the yarn using a vacuum cleaner mechanism, suck the wool on the yarn through the exhaust fan and filter mesh, and clean the wool on the filter mesh with electric slide rails and scrapers, and collect it into the waste box.
It effectively solves the problem of drifting fur on the yarn, ensures the cleanliness of the operating environment, and protects the health of the operators.
Smart Images

Figure CN222975418U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of warp knitting machines, in particular to a warp knitting machine with dust suction protection. Background Art
[0002] A warp knitting machine is a device used for warp knitting of yarns. However, the existing warp knitting machines still have deficiencies, specifically: when the existing warp knitting machines are knitting, the fluff on the yarns will float in the air and the fluff floating everywhere is easily inhaled by the operators, which affects the health of the operators.
[0003] Therefore, a warp knitting machine with dust suction protection is needed to solve the problems raised in the above background art. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a warp knitting machine with dust suction protection to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A warp knitting machine with dust suction protection includes a warp knitting machine body. A dust suction mechanism is arranged on the outer wall of the warp knitting machine body. A terminal block is fixedly connected to the right side of the warp knitting machine body. A controller is fixedly connected to the outer wall of the warp knitting machine body and below the terminal block. A baffle is fixedly connected to the top of the warp knitting machine body.
[0007] The dust suction mechanism includes dust suction boxes fixedly connected to both sides of the warp knitting machine body. A filter screen is fixedly connected inside the dust suction boxes. An exhaust fan is fixedly connected inside the dust suction boxes at a position far from the warp knitting machine body. Electric sliding rails are fixedly connected to the front and back of the inner wall of the dust suction boxes near the filter screen. A sliding table is installed on the outer wall of the electric sliding rails. A scraper is installed on the outer wall of the sliding table. A waste box is slidably connected below the filter screen inside the dust suction boxes. A wind baffle is fixedly connected above the waste box inside the dust suction boxes. An air inlet pipe is fixedly connected inside the dust suction boxes at a position far from the filter screen. A diversion hole is opened in the warp knitting machine body on the outer wall of the air inlet pipe.
[0008] As a preferred scheme of the utility model, the baffle is made of aluminum alloy, and the connection mode between the controller and the terminal block is electrically connected.
[0009] As a preferred scheme of the utility model, the dust suction boxes, the scraper and the waste box are all made of ABS plastic. The air inlet pipe penetrates through the dust suction box and extends into the warp knitting machine body. The connection mode between the scraper and the filter screen is sliding connection.
[0010] As a preferred solution of the present utility model, the waste box penetrates and extends outside the dust suction box, the windshield is designed in a trapezoidal structure, and the filter screen and the electric slide rail are both inclined and installed in the dust suction box.
[0011] As a preferred solution of the present utility model, multiple groups of diversion holes are provided, and the connection methods of the exhaust fan, the electric slide rail and the controller are all electrically connected.
[0012] As a preferred solution of the present utility model, the length of the scraper is adapted to the width of the filter screen, and the air inlet pipe is designed in a C-shaped structure.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. In the present utility model, by designing a warp knitting machine with dust suction protection, the dust suction mechanism in the device is used to absorb the fluff on the yarn. The yarn is placed into the main body of the warp knitting machine, and the main body of the warp knitting machine is started. The main body of the warp knitting machine starts to knit the yarn. The controller starts the exhaust fan, and the exhaust fan sucks the air and fluff in the main body of the warp knitting machine into the dust suction box through the air inlet pipe. The air and fluff entering the dust suction box will flow towards the direction of the exhaust fan. The flowing air is discharged from the dust suction box after passing through the filter screen, and the fluff in the air will be intercepted by the filter screen. The intercepted fluff will adhere to the filter screen, which can timely absorb the fluff in the air, and solves the problem that when the existing warp knitting machine is knitting, the fluff on the yarn will float in the air, and the floating fluff is easily inhaled by the operator, affecting the health of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0016] Figure 2 is a partial front sectional view of the dust suction box of the present utility model;
[0017] Figure 3 For the present utility model Figure 2 the enlarged view at A.
[0018] In the figure: 1. Main body of the warp knitting machine; 2. Dust suction mechanism; 3. Terminal block; 4. Controller; 5. Baffle; 201. Dust suction box; 202. Filter screen; 203. Exhaust fan; 204. Electric slide rail; 205. Slide table; 206. Scraper; 207. Waste box; 208. Windshield; 209. Air inlet pipe; 210. Diversion hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the protection scope of the present utility model.
[0020] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present utility model are given. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.
[0021] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used herein in the specification of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0023] For the embodiments, please refer to Figures 1-3 , the present utility model provides a technical solution:
[0024] A warp knitting machine with dust suction protection includes a warp knitting machine body 1. A dust suction mechanism 2 is arranged on the outer wall of the warp knitting machine body 1. A terminal block 3 is fixedly connected to the right side of the warp knitting machine body 1. A controller 4 is fixedly connected to the outer wall of the warp knitting machine body 1 and below the terminal block 3. A baffle 5 is fixedly connected to the top of the warp knitting machine body 1;
[0025] Among them, the baffle 5 is made of aluminum alloy, and the connection mode between the controller 4 and the terminal block 3 is electrical connection;
[0026] In this embodiment, refer to Figure 2 and Figure 3, the dust suction mechanism 2 includes dust suction boxes 201 fixedly connected to both sides of the warp knitting machine body 1. A filter screen 202 is fixedly connected inside the dust suction box 201. A suction fan 203 is fixedly connected inside the dust suction box 201 at a position far from the warp knitting machine body 1. Electric sliding rails 204 are fixedly connected to the front and back of the inner wall of the dust suction box 201 near the filter screen 202. A sliding table 205 is installed on the outer wall of the electric sliding rail 204. A scraper 206 is installed on the outer wall of the sliding table 205. A waste box 207 is slidably connected below the filter screen 202 inside the dust suction box 201. A wind baffle 208 is fixedly connected above the waste box 207 inside the dust suction box 201. An air inlet pipe 209 is fixedly connected inside the dust suction box 201 at a position far from the filter screen 202. A diversion hole 210 is provided in the outer wall of the air inlet pipe 209 inside the warp knitting machine body 1;
[0027] Among them, the dust suction box 201, the scraper 206, and the waste box 207 are all made of ABS plastic. The air inlet pipe 209 penetrates through the dust suction box 201 and extends into the warp knitting machine body 1. The connection method between the scraper 206 and the filter screen 202 is a sliding connection. The waste box 207 penetrates through and extends outside the dust suction box 201. The wind baffle 208 is designed in a trapezoidal structure. The filter screen 202 and the electric sliding rail 204 are both inclined and installed inside the dust suction box 201. Multiple groups of diversion holes 210 are provided. The connection methods of the suction fan 203 and the electric sliding rail 204 with the controller 4 are both electrical connections. The length of the scraper 206 is adapted to the width of the filter screen 202. The air inlet pipe 209 is designed in a C-shaped structure. When the controller 4 starts the suction fan 203, the suction fan 203 sucks the air and fluff in the warp knitting machine body 1 into the dust suction box 201 through the air inlet pipe 209. The air and fluff entering the dust suction box 201 will flow towards the suction fan 203. The flowing air is discharged from the dust suction box 201 after passing through the filter screen 202. The fluff in the air will be intercepted by the filter screen 202 and the intercepted fluff will adhere to the filter screen 202. When there is too much fluff on the filter screen 202, the controller 4 starts the electric sliding rail 204. The electric sliding rail 204 drives the scraper 206 to slide down through the sliding table 205. The downward-sliding scraper 206 will scrape off the fluff adhering to the filter screen 202. The scraped-off fluff will fall down onto the wind baffle 208 and slide along the wind baffle 208 into the waste box 207. Take out the waste box 207, clean the fluff in the waste box 207, and then put the waste box 207 back into the dust suction box 201.
[0028] Working process of the utility model: When the warp knitting machine with dust suction protection designed by this solution is in operation, the yarn is put into the warp knitting machine body 1, and the warp knitting machine body 1 is started. The warp knitting machine body 1 begins to knit the yarn. The controller 4 starts the exhaust fan 203, and the exhaust fan 203 sucks the air and lint in the warp knitting machine body 1 into the dust suction box 201 through the air inlet pipe 209. The air and lint entering the dust suction box 201 will flow towards the exhaust fan 203. The flowing air is discharged from the dust suction box 201 after passing through the filter screen 202. The lint in the air will be intercepted by the filter screen 202, and the intercepted lint will adhere to the filter screen 202. When there is too much lint on the filter screen 202, the controller 4 starts the electric slide rail 204, and the electric slide rail 204 drives the scraper 206 to slide downwards through the slide table 205. The downward-sliding scraper 206 will scrape off the lint adhering to the filter screen 202. The scraped-off lint will fall down onto the wind deflector 208 and slide along the wind deflector 208 into the waste box 207. The waste box 207 is taken out, and after the lint in the waste box 207 is cleaned, the waste box 207 is put back into the dust suction box 201.
[0029] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A warp knitting machine capable of dust absorption protection, comprising a warp knitting machine body (1), characterized in that: The outer wall of the warp knitting machine body (1) is provided with a dust suction mechanism (2); the right side of the warp knitting machine body (1) is fixedly connected to a terminal post (3); the outer wall of the warp knitting machine body (1) and below the terminal post (3) is fixedly connected to a controller (4); and the top of the warp knitting machine body (1) is fixedly connected to a baffle (5); The dust collection mechanism (2) comprises a dust collection box (201) fixedly connected to both sides of the warp knitting machine body (1); a filter screen (202) is fixedly connected inside the dust collection box (201); an exhaust fan (203) is fixedly connected inside the dust collection box (201) and at a position away from the warp knitting machine body (1); an electric slide rail (204) is fixedly connected to the front and back sides of the inner wall of the dust collection box (201) and at a position close to the filter screen (202); a slide table (205) is installed on the outer wall of the electric slide rail (204); A scraper (206) is installed on the outer wall of the slide (205); a waste box (207) is slidably connected inside the dust box (201) and below the filter (202); a wind shield (208) is fixedly connected inside the dust box (201) and above the waste box (207); an air inlet pipe (209) is fixedly connected inside the dust box (201) and at a position away from the filter (202); and a guide hole (210) is opened on the outer wall of the air inlet pipe (209) and inside the warp knitting machine body (1).
2. A warp knitting machine capable of dust absorption protection according to claim 1, characterized in that: The baffle (5) is made of aluminum alloy, and the controller (4) is connected to the terminal (3) in an electrical manner.
3. A warp knitting machine capable of dust absorption protection according to claim 1, characterized in that: The dust box (201), the scraper (206) and the waste box (207) are all made of ABS plastic. The air inlet pipe (209) passes through the dust box (201) and extends into the warp knitting machine body (1). The scraper (206) and the filter screen (202) are connected in a sliding manner.
4. A warp knitting machine capable of dust absorption protection according to claim 1, characterized in that: The waste box (207) penetrates and extends outside the dust box (201); the wind shield (208) is designed as a trapezoidal structure; the filter screen (202) and the electric slide rail (204) are both obliquely installed in the dust box (201).
5. The warp knitting machine capable of dust absorption protection according to claim 1, characterized in that: The air guide holes (210) are provided with a plurality of groups, and the connection method of the exhaust fan (203), the electric slide rail (204) and the controller (4) is all electrical connection.
6. A warp knitting machine capable of dust absorption protection according to claim 1, characterized in that: The length of the scraper (206) is adapted to the width of the filter screen (202), and the air inlet pipe (209) is designed in a C-shaped structure.