Brushing machine for non-woven fabric production
By introducing the technology of quickly replacing the bristle plate with the synchronous rotation and locking assembly in the bristle production machine for non-woven fabrics, the problem of difficulty in ensuring the horizontality of the fabric and the difficulty in replacing the bristle plate is solved, and efficient cleaning and low energy consumption are achieved.
Patent Information
- Application Number
- CN202421985495.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing bristles for non-woven fabric production are difficult to ensure the level of the fabric during the cleaning process, which leads to wrinkle problems; the cleaning bristles are not easy to replace, resulting in secondary contamination of the fabric; there are many driving motors and high energy consumption.
By setting a rotating rod on the bristle plate, the bristle plates on both sides can rotate simultaneously to ensure the cleanup of the non-woven surface; the locking components are used to quickly install and remove the bristle plate to reduce the difficulty of replacement; and optimize the horizontal movement and cleaning process of fabrics by adjusting the components and driving components to reduce energy consumption.
It solves the problem of fabric wrinkles during the cleaning of bristle boards, improves the quality of fabrics; realizes rapid replacement and maintenance of bristle boards, ensuring cleaning effect; reduces energy consumption and improves the operating efficiency of equipment.
Smart Images

Figure CN222975517U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of non-woven fabric production, and particularly relates to a brush machine for non-woven fabric production. Background Art
[0002] Non-woven fabric, also known as non-woven cloth, is composed of oriented or random fibers and is called cloth because of its cloth appearance and certain properties. Non-woven fabric has the characteristics of moisture-proof, breathable, flexible, light in weight, non-flammable, easy to decompose, non-toxic and non-irritating, rich in colors, low in price, recyclable, etc.
[0003] A Chinese patent application with the publication number CN213267242U discloses a brush machine for non-woven fabric production, including an operation frame. A fixed cross beam is installed above the operation frame, and driving cylinders are installed above and below the fixed cross beam. One end of the driving cylinder is connected to a fixed hanging frame through a telescopic suspension rod. A driving motor is installed on the fixed hanging frame. One end of the driving motor is rotationally connected to a fixed wheel disc through a rotating main shaft, and cleaning brushes are arranged on the surface of the fixed wheel disc.
[0004] The following deficiencies exist in the above-mentioned prior art:
[0005] 1. The distance adjustment between the two cleaning brushes is adjusted by two independent driving cylinders, which cannot ensure that the two cleaning brushes are adjusted simultaneously, thus affecting the flatness of the fabric. During the cleaning process of the cleaning brushes, fabric wrinkles are caused, which in turn affects the quality of the fabric.
[0006] 2. The cleaning brushes are not easy to replace. A large amount of lint will accumulate on the cleaning brushes after long-term use. If not replaced in time, it will cause secondary pollution to the fabric, which in turn affects the cleaning effect of the fabric.
[0007] 3. The rotation of the two cleaning brushes is driven by two groups of driving motors respectively, increasing the energy consumption.
[0008] Therefore, we provide a brush machine for non-woven fabric production to solve the above problems. Content of the Utility Model
[0009] The purpose of the utility model is to provide a brush machine for non-woven fabric production. By moving the brush plate towards the non-woven fabric at the same time, it is ensured that the non-woven fabric is always set in a horizontal direction, avoiding fabric wrinkles caused during the cleaning process of the brush plate, which in turn affects the quality of the fabric. And by the rotation of the rotating rod, the brush plates on both sides are driven to rotate synchronously to complete the cleaning of the lint on the surface of the non-woven fabric, reducing the excessive consumption of energy, and solving the problems of wrinkles caused by the non-horizontal fabric during the existing cleaning process and excessive energy consumption caused by the inability of the cleaning device to operate synchronously.
[0010] To solve the above technical problems, the utility model is realized by the following technical solutions:
[0011] The utility model relates to a brush machine for non-woven fabric production, which comprises a base; four support columns are symmetrically and fixedly connected to the top of the base, the tops of the four support columns are fixedly connected through a mounting plate, screw rods are symmetrically and rotatably connected to the bottom of the mounting plate, a lifting plate is symmetrically and threadedly connected to the circumferences of the two screw rods together, connecting rods are symmetrically and fixedly connected to one side surface of the lifting plate, a load-bearing plate is fixedly connected between the two connecting rods, rotating rods are rotatably connected to the opposite side surfaces of the two load-bearing plates, a brush plate is installed at one end of the rotating rod, a locking component is arranged on the outer circumference of the rotating rod, an adjusting component is arranged at the bottom of the mounting plate, and a driving component is installed at the bottom of the mounting plate.
[0012] The utility model is further arranged such that the locking component comprises a lock rod which is slidably inserted and extends into the rotating rod, a pull plate is fixedly connected to one end of the lock rod, a spring sleeved on the circumference of the lock rod is fixedly connected between the pull plate and the rotating rod, a plug rod is fixedly connected to one side surface of the brush plate close to the rotating rod, a positioning groove matching with the plug rod is formed at one end of the rotating rod, and a blind hole matching with the lock rod is formed on the circumference of the plug rod.
[0013] The utility model is further arranged such that the adjusting component comprises a double-headed motor fixedly connected to the bottom of the mounting plate, transmission rods are fixedly connected to the driving ends of both ends of the double-headed motor, bevel gears one are fixedly connected to the ends of the two transmission rods away from each other, and bevel gears two meshing with the bevel gears one are fixedly sleeved on the circumferences of the screw rods.
[0014] The utility model is further arranged such that the threads on the circumferences of the screw rods near both ends are arranged in opposite directions.
[0015] The utility model is further arranged such that the driving component comprises a rotating shaft rotatably connected to the bottom of the mounting plate, sleeves are symmetrically and slidably sleeved on the circumference of the rotating shaft, sprockets one are fixedly sleeved on the outer circumferences of the two rotating rods, sprockets two are fixedly sleeved on the outer circumferences of the sleeves, chains are sleeved between the sprockets one and the sprockets two, annular grooves are formed on the opposite side surfaces of the two sprockets one and the opposite side surfaces of the two sprockets two, and U-shaped rods are slidably connected between the horizontal annular grooves.
[0016] The utility model is further arranged such that a motor one is fixedly connected to the bottom of the mounting plate, a spur gear one is fixedly connected to the driving end of the motor one, and a spur gear two meshing with the spur gear one is fixedly sleeved on the circumference of the rotating shaft.
[0017] The present utility model is further configured such that sliding rods which are symmetrically and fixedly connected to the inner peripheral surface of the sleeve and are slidably connected to the rotating shaft are symmetrically provided with guiding grooves on the peripheral side surface of the rotating shaft which are matched with the two sliding rods.
[0018] The present utility model is further configured such that first vertical plates are symmetrically and fixedly connected to the top of the base, a guiding roller which is matched with the two brush plates is symmetrically and rotatably connected between the two first vertical plates, second vertical plates are symmetrically and fixedly connected to the top of the base, a winding roller is rotatably connected between the two second vertical plates, a second motor is fixedly connected to one side surface of one of the second vertical plates, and the driving end of the second motor is fixedly connected to the winding roller.
[0019] The present utility model has the following beneficial effects:
[0020] 1. In the present utility model, the brush plates move towards the non-woven fabric at the same time, ensuring that the non-woven fabric is always arranged in a horizontal direction, avoiding wrinkles in the fabric during the cleaning process by the brush plates, which may affect the quality of the fabric, and driving the two brush plates to rotate synchronously through the rotation of the rotating rod to complete the cleaning of the lint on the surface of the non-woven fabric, reducing the excessive consumption of energy.
[0021] 2. In the present utility model, through the movement of the locking rod, the installation and disassembly of the brush plates are quickly completed, making the replacement or repair of the brush plates more convenient and fast, thus ensuring the cleaning effect of the brush plates.
[0022] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.
[0024] Figure 1 It is a three-dimensional structural schematic diagram of a brush machine for non-woven fabric production.
[0025] Figure 2 It is a bottom three-dimensional structural schematic diagram of a brush machine for non-woven fabric production.
[0026] Figure 3 It is a three-dimensional structural schematic diagram of an adjusting assembly in a brush machine for non-woven fabric production.
[0027] Figure 4 It is a three-dimensional structural schematic diagram of the connection part between a brush plate, a plug rod and a blind hole in a brush machine for non-woven fabric production.
[0028] Figure 5 Schematic three-dimensional structure diagram of a locking component in a bristle machine for non-woven fabric production
[0029] Figure 6 Schematic three-dimensional structure diagram of a driving component in a bristle machine for non-woven fabric production
[0030] Figure 7 It is Figure 6 Enlarged view of part A in
[0031] Figure 8 Schematic sectional three-dimensional structure diagram of the connection between a sleeve and a sliding rod in a bristle machine for non-woven fabric production
[0032] In the accompanying drawings, the list of components represented by each reference numeral is as follows:
[0033] 1 - Base, 2 - Support column, 3 - Mounting plate, 4 - Lead screw, 5 - Lifting plate, 6 - Connecting rod, 7 - Load-bearing plate, 8 - Rotating rod, 9 - Bristle plate, 10 - Double-headed motor, 11 - Transmission rod, 12 - First bevel gear, 13 - Second bevel gear, 14 - Limiting plate, 15 - Insertion rod, 16 - Blind hole, 17 - Locking rod, 18 - Pulling plate, 19 - Spring, 20 - Rotating shaft, 21 - First sprocket, 22 - Sleeve, 23 - Second sprocket, 24 - Chain, 25 - Annular groove, 26 - U-shaped rod, 27 - Guide groove, 28 - Sliding rod, 29 - First motor, 30 - First spur gear, 31 - Second spur gear, 32 - First vertical plate, 33 - Guide roller, 34 - Second vertical plate, 35 - Winding roller, 36 - Second motor, 37 - Adjusting component, 38 - Locking component, 39 - Driving component, 40 - Positioning groove Detailed implementation manners
[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention Specific embodiment one
[0036] Please refer to Figure 1-8, the utility model relates to a brush machine for non-woven fabric production, including a base 1; four support columns 2 are symmetrically and fixedly connected to the top of the base 1, the tops of the four support columns 2 are fixedly connected through a mounting plate 3, two screw rods 4 are symmetrically and rotatably connected to the bottom of the mounting plate 3, a lifting plate 5 is symmetrically and threadedly connected to the circumferences of the two screw rods 4 together, the threads on the circumferences of the two screw rods 4 near both ends are arranged in opposite directions, two connecting rods 6 are symmetrically and fixedly connected to one side surface of the lifting plate 5, the two connecting rods 6 are fixedly connected through a load-bearing plate 7, two rotating rods 8 are rotatably connected to the opposite side surfaces of the two load-bearing plates 7, a brush plate 9 is installed at one end of the rotating rod 8, a locking component 38 is arranged on the outer circumferential surface of the rotating rod 8, an adjusting component 37 is arranged at the bottom of the mounting plate 3, a driving component 39 is installed at the bottom of the mounting plate 3, two first vertical plates 32 are symmetrically and fixedly connected to the top of the base 1, a guiding roller 33 matching with the two brush plates 9 is symmetrically and rotatably connected between the two first vertical plates 32, two second vertical plates 34 are symmetrically and fixedly connected to the top of the base 1, a winding roller 35 is rotatably connected between the two second vertical plates 34, a second motor 36 is fixedly connected to one side surface of one of the second vertical plates 34, and the driving end of the second motor 36 is fixedly connected to the winding roller 35.
[0037] The operation process of this embodiment is as follows: Pass the non-woven fabric through between the two guiding rollers 33 and wind it on the winding roller 35 on the other side. Start the adjusting component 37. Through the rotation of the screw rod 4, drive the lifting plate 5, the connecting rod 6, the rotating rod 8 and the brush plate 9 to move towards the non-woven fabric, so that the brush plate 9 abuts against the non-woven fabric, preparing for subsequent cleaning of the lint on the non-woven fabric. By moving the brush plate 9 towards the non-woven fabric at the same time, ensure that the non-woven fabric always remains horizontally arranged, avoiding wrinkles in the fabric during the cleaning process of the brush plate 9, thereby affecting the quality of the fabric. In addition, the brush plate 9 can be used for non-woven fabrics of different thicknesses, thereby improving the applicability. Then start the driving component 39. Drive the two brush plates 9 on both sides to rotate synchronously through the rotation of the rotating rod 8, complete the cleaning of the lint on the surface of the non-woven fabric, and reduce the excessive consumption of energy. Specific Embodiment Two
[0039] Please refer to Figure 1-8 , on the basis of Specific Embodiment One, the locking component 38 includes a lock rod 17 slidably inserted and extending into the rotating rod 8. One end of the lock rod 17 is fixedly connected to a pull plate 18. A spring 19 sleeved on the circumferential surface of the lock rod 17 is fixedly connected between the pull plate 18 and the rotating rod 8. A plug rod 15 is fixedly connected to one side surface of the brush plate 9 close to the rotating rod 8. A positioning groove 40 matching with the plug rod 15 is opened at one end of the rotating rod 8. A blind hole 16 matching with the lock rod 17 is opened on the circumferential surface of the plug rod 15.
[0040] The operation process of this embodiment is as follows: Pull the pull plate 18 outwards, drive the locking rod 17 to move away from the blind hole 16 on the inserting rod 5 and compress the spring 19, so that the inserting rod 15 and the brush board 9 can be quickly disassembled. Release the pull plate 18, and under the elastic force of the spring 19, drive the locking rod 17 to move into the blind hole 16, so as to quickly complete the fixation of the brush board 9, making the replacement or maintenance of the brush board 9 more convenient and fast, and thus ensuring the cleaning effect of the brush board 9. Specific Embodiment Three
[0042] Please refer to Figure 1-8 , on the basis of Specific Embodiment One and Specific Embodiment Two, the adjusting assembly 37 includes a double-headed motor 10 fixedly connected to the bottom of the mounting plate 3. Both driving ends of the double-headed motor 10 are fixedly connected with transmission rods 11. Conical gears one 12 are fixedly connected to the ends of the two transmission rods 11 away from each other. A conical gear two 13 meshing with the conical gear one 12 is fixedly sleeved on the peripheral side of the lead screw 4.
[0043] The operation process of this embodiment is as follows: Start the double-headed motor 10. The driving ends of the double-headed motor 10 drive the transmission rods 11 and the conical gears one 12 to rotate, and then drive the conical gears two 13 and the lead screw 4 meshing with them to rotate, providing power for the rotation of the lead screw 4. Specific Embodiment Four
[0045] Please refer to Figure 1-8 , on the basis of Specific Embodiment One, Embodiment Two and Specific Embodiment Three, the driving assembly 39 includes a rotating shaft 20 rotatably connected to the bottom of the mounting plate 3. Sleeve tubes 22 are symmetrically and slidably sleeved on the peripheral side of the rotating shaft 20. Slide rods 28 fixedly connected to the inner peripheral side of the sleeve tubes 22 and slidably connected to the rotating shaft 20 are symmetrically arranged. Guide grooves 27 matching the two slide rods 28 are symmetrically formed on the peripheral side of the rotating shaft 20. Chain wheels one 21 are fixedly sleeved on the outer peripheral sides of the two rotating rods 8. Chain wheels two 23 are fixedly sleeved on the outer peripheral sides of the sleeve tubes 22. A chain 24 is sleeved between the chain wheels one 21 and the chain wheels two 23. Annular grooves 25 are formed on the opposite sides of the two chain wheels one 21 and the opposite sides of the two chain wheels two 23. U-shaped rods 26 are slidably connected between the inner parts of the two horizontally arranged annular grooves 25. A motor one 29 is fixedly connected to the bottom of the mounting plate 3. A spur gear one 30 is fixedly connected to the driving end of the motor one 29. A spur gear two 31 meshing with the spur gear one 30 is fixedly sleeved on the peripheral side of the rotating shaft 20.
[0046] The operation process of this embodiment is as follows: Start motor 1 29. The driving end of motor 1 29 drives spur gear 1 30 to rotate, thereby driving spur gear 2 31, rotating shaft 20 and leather sprocket 2 23 that mesh with it to rotate. Further drive sprocket 1 21 and rotating rod 8 to rotate through chain 24, providing power for the rotation of rotating rod 8. Start the sleeve 22, sliding rod 28 and guide groove 57 provided, so that the sleeve 22 can slide up or down on the circumferential side of the rotating shaft 20, and the use of the U-shaped rod 26, thereby ensuring that sprocket 1 21 and sprocket 2 23 are at the same height.
[0047] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0048] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present invention, so that those skilled in the relevant technical field can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A brushing machine for nonwoven fabric production, comprising a base (1); characterized in that: The top of the base (1) is symmetrically fixedly connected with four support columns (2), the top ends of the four support columns (2) are fixedly connected via a mounting plate (3), the bottom of the mounting plate (3) is symmetrically rotatably connected with a screw rod (4), the peripheral side surfaces of the two screw rods (4) are symmetrically threadedly connected with a lifting plate (5), one side of the lifting plate (5) is symmetrically fixedly connected with a connecting rod (6), the two connecting rods (6) are fixedly connected via a bearing plate (7), the two opposite side surfaces of the two bearing plates (7) are rotatably connected with a rotating rod (8), one end of the rotating rod (8) is installed with a brush plate (9), the outer peripheral side surface of the rotating rod (8) is provided with a locking assembly (38), the bottom of the mounting plate (3) is provided with an adjusting assembly (37), and the bottom of the mounting plate (3) is installed with a driving assembly (39).
2. A brushing machine for nonwoven fabric production according to claim 1, characterized in that: The locking assembly (38) comprises a locking rod (17) which is slidably inserted and extends into the interior of the rotating rod (8); a pull plate (18) is fixedly connected to one end of the locking rod (17); a spring (19) which is sleeved on the peripheral side of the locking rod (17) is fixedly connected between the pull plate (18) and the rotating rod (8); a side of the brush plate (9) close to the rotating rod (8) is fixedly connected to an insertion rod (15); a positioning groove (40) matching the insertion rod (15) is provided at one end of the rotating rod (8); and a blind hole (16) matching the locking rod (17) is provided on the peripheral side of the insertion rod (15).
3. A brushing machine for nonwoven fabric production according to claim 2, characterized in that: The adjustment assembly (37) comprises a double-headed motor (10) fixedly connected to the bottom of the mounting plate (3), the driving ends at both ends of the double-headed motor (10) are fixedly connected to a transmission rod (11), the ends of the two transmission rods (11) that are separated from each other are fixedly connected to a bevel gear 1 (12), and the peripheral side of the screw rod (4) is fixedly sleeved with a bevel gear 2 (13) meshing with the bevel gear 1 (12).
4. A brushing machine for nonwoven fabric production according to claim 3, characterized in that: The threads on the side surfaces near both ends of the screw rod (4) are arranged in opposite directions.
5. A brushing machine for nonwoven fabric production according to claim 4, characterized in that: The driving assembly (39) comprises a rotating shaft (20) rotatably connected to the bottom of the mounting plate (3); a sleeve (22) is symmetrically slidably sleeved on the peripheral side surface of the rotating shaft (20); a sprocket wheel 1 (21) is fixedly sleeved on the outer peripheral side surface of the two rotating rods (8); a sprocket wheel 2 (23) is fixedly sleeved on the outer peripheral side surface of the sleeve (22); a chain (24) is sleeved between the sprocket wheel 1 (21) and the sprocket wheel 2 (23); annular grooves (25) are formed on the opposite side surfaces of the two sprocket wheels 1 (21) and the opposite side surfaces of the two sprocket wheels 2 (23); and a U-shaped rod (26) is slidably connected between the insides of the two annular grooves (25) in the horizontal direction.
6. A brushing machine for nonwoven fabric production according to claim 5, characterized in that: The bottom of the mounting plate (3) is fixedly connected to a motor 1 (29), the driving end of the motor 1 (29) is fixedly connected to a spur gear 1 (30), and the peripheral side surface of the rotating shaft (20) is fixedly sleeved with a spur gear 2 (31) meshing with the spur gear 1 (30).
7. A brushing machine for nonwoven fabric production according to claim 6, characterized in that: The inner circumference of the sleeve (22) is symmetrically fixedly connected with a slide bar (28) slidably connected to the rotating shaft (20), and the circumferential side surface of the rotating shaft (20) is symmetrically provided with guide grooves (27) matching the two slide bars (28).
8. A brushing machine for nonwoven fabric production according to claim 7, characterized in that: A vertical plate 1 (32) is symmetrically fixedly connected to the top of the base (1), and a guide roller (33) matching the two brush plates (9) is symmetrically rotatably connected between the two vertical plates (32). A vertical plate 2 (34) is symmetrically fixedly connected to the top of the base (1), and a winding roller (35) is rotatably connected between the two vertical plates (34), wherein a motor 2 (36) is fixedly connected to one side of one of the vertical plates 2 (34), and a driving end of the motor 2 (36) is fixedly connected to the winding roller (35).
Citation Information
Patent Citations
Brushing machine for non-woven fabric production
CN213267242U