Integrated outer rotor water pump
By integrating the pump body and the drive part into an integrated structure, the existing external rotor water pump is solved for complex assembly and inconvenient maintenance, and the efficient and stable operation of the water pump is achieved.
Patent Information
- Application Number
- CN202422065378.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-24
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-24
AI Technical Summary
Existing external rotor water pumps mostly use split structures, resulting in complex assembly, prone to performance degradation or failure, and inconvenient maintenance and replacement.
The integrated external rotor water pump design is adopted, which integrates the pump body and the driving part, and uses the control board to control the driving parts to generate a magnetic field, drive the rotor to rotate, realizing the water pump's water pump function.
The assembly steps are simplified, the operation stability is improved, and the maintenance and replacement is convenient, ensuring the efficient and stable operation of the water pump.
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Figure CN222977037U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of water pumps, and in particular to an integrated outer rotor water pump. Background Art
[0002] As an important equipment for fluid transmission, water pumps are widely used in various industrial, agricultural and life fields. With the development of technology, external rotor water pumps have gradually attracted attention due to their compact structure and high efficiency.
[0003] At present, most of the outer rotor water pumps on the market adopt a split structure, that is, the pump body and the drive part are separated. Although this structure is easy to produce, it often requires complex assembly steps during use, and is prone to performance degradation or failure due to improper assembly. In addition, the connection structure between the drive part and the pump body of the traditional outer rotor water pump is also relatively complex, which is not conducive to maintenance and replacement.
[0004] Therefore, in view of the above problems, it is necessary to propose a new type of integrated outer rotor water pump to simplify the assembly steps, improve the operating stability, and facilitate subsequent maintenance and replacement. Utility Model Content
[0005] The purpose of the present application is to overcome the above-mentioned technical problems and provide an integrated outer rotor water pump that can achieve efficient and stable operation of the water pump and is easy to assemble and maintain.
[0006] The present application provides an integrated external rotor water pump, comprising: a first outer shell, provided with a first water inlet and a water outlet; a rotor, one end of which is provided with a fan blade member, and the other end of which is provided with a magnetic induction member, the fan blade member is located in the first outer shell, and comprises an inlet end face and an outlet side face, the inlet end face is connected to the first water inlet, the outlet side face is in the same horizontal plane as the outlet, and the outlet is located in the rotation direction of the outlet side face; a second outer shell, which is relatively covered with the first outer shell, wherein the second outer shell is provided with a first accommodating groove on a side face opposite to the first outer shell, and a second accommodating groove on a side face away from the first outer shell, and the magnetic induction member is accommodated in the first accommodating groove; a driving member, which is accommodated in the second accommodating groove; a control board, which is connected to an end face of the driving member away from the rotor, and the side face is attached to the second outer shell.
[0007] By adopting the above technical solution, when the control board receives a start signal, it can control the driving member to generate a magnetic field, and the magnetic field interacts with the magnetic sensing member, thereby driving the rotor to rotate. The rotor drives the fan blade member to rotate, sucks the fluid from the first water inlet, and after being accelerated by the fan blade member, discharges it from the water outlet, so as to realize the water pumping function of the water pump. In addition, in terms of structure, integrating the pump body and the driving part together, that is, adopting an integrated structure design, can improve the convenience of using the water pump, facilitate assembly and maintenance, and at the same time enhance the stability of the overall structure, ensuring the efficient and stable operation of the water pump.
[0008] Optionally, a first insertion hole is provided in the first housing body, and a second insertion hole is provided in the second housing body; a limiting member is inserted through the fan blade member, one end of the limiting member is inserted into the first insertion hole, and the other end is inserted into the second insertion hole.
[0009] By adopting the above technical solution, a limiting member is inserted through the fan blade member, and one end of the limiting member is inserted into the first insertion hole and the other end is located in the second insertion hole. This can effectively limit the position of the fan blade member between the first housing body and the second housing body, prevent the fan blade member from shifting or shaking during rotation, and ensure the stability of the water pump operation.
[0010] Optionally, a plug post is provided at one end of the second housing body away from the first housing body for the driving member to sleeved thereon, and the second insertion hole is located at one end of the plug post close to the first housing body.
[0011] By adopting the above technical solution, providing a plug post for the driving member to sleeved thereon and the second insertion hole being located at one end of the plug post close to the first housing body, such a structural design can make the installation of the driving member more stable, and at the same time facilitate the alignment between the driving member and the magnetic sensing member, thereby improving the driving efficiency.
[0012] Optionally, the fan blade member includes a cover plate and a fan blade bottom plate, the cover plate covers the fan blade bottom plate, and the magnetic sensing member is provided at one end of the fan blade bottom plate away from the cover plate; wherein, the cover plate is the water inlet end face of the fan blade member, abuts against the first housing body, and a second water inlet opposite to the first water inlet is provided on the cover plate.
[0013] By adopting the above technical solution, the fan blade member is provided to include a cover plate and a fan blade bottom plate. The cover plate is covered on the fan blade bottom plate, and a complete fan blade member structure can be formed. A magnetic induction member is provided at one end of the fan blade bottom plate away from the cover plate for generating a magnetic field interaction with the driving member. The cover plate serves as the water inlet end face of the fan blade member and abuts against the first housing body, which can ensure that the fluid can smoothly enter the fan blade member. At the same time, a second water inlet opposite to the first water inlet is provided on the cover plate so that the fluid can enter the interior of the fan blade member from the first water inlet. In this way, this structural design can enable the fan blade member to better contact with the fluid and improve the pumping efficiency of the water pump.
[0014] Optionally, a plurality of third insertion holes are further provided on the side surface of the cover plate around the second water inlet, and a plurality of convex members for inserting into the third insertion holes are provided on the fan blade bottom plate.
[0015] By adopting the above technical solution, the cover plate and the fan blade bottom plate are inserted and arranged through a plurality of convex members and a plurality of third insertion holes, which not only enhances the structural strength of the fan blade member but also simplifies the assembly process.
[0016] Optionally, a plurality of coil members are provided on the driving member and are accommodated in the second accommodation groove for driving the magnetic induction member to rotate.
[0017] By adopting the above technical solution, a plurality of coil members are provided on the driving member, which can increase the power for driving the magnetic induction member and thus improve the pumping efficiency of the water pump.
[0018] Optionally, fixing holes are provided on the first housing body and the second housing body for covering and fixing through screw members.
[0019] By adopting the above technical solution, fixing holes are provided on both the first housing body and the second housing body. Through screw members, the two can be firmly covered together, and at the same time, it is convenient for assembly, disassembly and maintenance.
[0020] Optionally, extension pipes are respectively provided at the first water inlet and the water outlet.
[0021] By adopting the above technical solution, the design of the extension pipe can adjust the water inlet and water outlet directions of the water pump according to actual needs, improving the applicability and flexibility of the water pump. At the same time, the extension pipe can also play a role in buffering and stabilizing the water flow, helping to reduce the vibration and noise during the operation of the water pump.
[0022] Optionally, a plurality of convex edges are provided on the circumferential side of the extension pipe.
[0023] By adopting the above technical solution, the setting of the convex edges not only enhances the compressive capacity of the extension pipe but also improves its connection stability with the external pipeline.
[0024] Optionally, the first housing and the second housing are plastic housings.
[0025] By adopting the above technical solution, the plastic housing has the advantages of light weight, corrosion resistance, easy processing, etc. It not only reduces the production cost and maintenance cost of the water pump, but also improves its safety performance.
[0026] In summary, the present application includes at least one of the following beneficial technical effects:
[0027] 1. When the control board receives a start signal, it can control the driving member to generate a magnetic field. The magnetic field interacts with the magnetic sensing member, thereby driving the rotor to rotate. The rotor drives the fan blade member to rotate, sucking the fluid from the first water inlet, and after being accelerated by the fan blade member, discharging it from the water outlet, so as to realize the pumping function of the water pump. In addition, in terms of structure, integrating the pump body and the driving part together, that is, adopting an integrated structure design, can improve the convenience of use of the water pump, facilitate assembly and maintenance, and at the same time enhance the stability of the overall structure, ensuring the efficient and stable operation of the water pump;
[0028] 2. A limiting member is inserted through the fan blade member, and one end of the limiting member is inserted into the first insertion hole, and the other end is located in the second insertion hole. This can effectively limit the position of the fan blade member between the first housing and the second housing, prevent the fan blade member from shifting or shaking during rotation, and ensure the stability of the water pump operation;
[0029] 3. A plugging column is provided for the driving member to sleeved, and the second insertion hole is located at one end of the plugging column close to the first housing. Such a structural design can make the installation of the driving member more stable, and at the same time facilitate the alignment between the driving member and the magnetic sensing member, thereby improving the driving efficiency;
[0030] 4. The fan blade member is provided with a cover plate and a fan blade bottom plate. The cover plate covers the fan blade bottom plate to form a complete fan blade member structure. A magnetic sensing member is provided at one end of the fan blade bottom plate away from the cover plate for generating a magnetic field interaction with the driving member. The cover plate, as the water inlet end face of the fan blade member, abuts against the first housing, which can ensure that the fluid can smoothly enter the fan blade member. At the same time, a second water inlet opposite to the first water inlet is provided on the cover plate so that the fluid can enter the interior of the fan blade member from the first water inlet. In this way, this structural design can make the fan blade member better contact with the fluid and improve the pumping efficiency of the water pump. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 is a schematic structural diagram of an integrated outer rotor water pump disclosed in an embodiment of the present application;
[0032] Figure 2 is Figure 1 an exploded structural diagram of the integrated outer rotor water pump shown;
[0033] Figure 3 is Figure 1 a schematic exploded view of an integrated outer rotor water pump as shown;
[0034] Figure 4 is Figure 1 a schematic structural view of a second housing of an integrated outer rotor water pump as shown;
[0035] Figure 5 is Figure 1 a schematic partial exploded view of an integrated outer rotor water pump as shown.
[0036] Description of reference numerals:
[0037] 10. First housing; 101. Fixed hole; 11. First water inlet; 12. Water outlet; 13. First insertion hole; 20. Rotor; 21. Fan blade member; 211. Water inlet end face; 212. Water outlet side face; 213. Cover plate; 2131. Second water inlet; 2132. Third insertion hole; 214. Fan blade bottom plate; 2141. Convex member; 22. Magnetic sensing member; 23. Limiting member; 30. Second housing; 31. First accommodating groove; 32. Second accommodating groove; 33. Second insertion hole; 34. Insertion post; 40. Driving member; 41. Coil member; 50. Control board; 60. Extension pipe; 601. Convex edge. Detailed implementation manners
[0038] The terms used in the following embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the present application. As used in the specification and appended claims of the present application, the singular forms "a", "an", "the above", "the", and "this" are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term " / and / " used in the present application refers to and includes any or all possible combinations of one or more of the listed items.
[0039] Hereinafter, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as implying or suggesting relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present application, unless otherwise specified, the meaning of "a plurality" is two or more.
[0040] The technical solutions of the embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0041] Refer to Figure 1 and Figure 2, an integrated external rotor water pump disclosed in an embodiment of the present application, includes: a first housing 10, a rotor 20, a second housing 30, a driving member 40, and a control board 50.
[0042] Among them, the first housing 10 is provided with a first water inlet 11 and a water outlet 12, and is relatively covered with the second housing 30, and fixing holes 101 are provided on the first housing 10 and the second housing 30 for covering and fixing with screw members.
[0043] It is worth mentioning here that the first housing 10 and the second housing 30 are provided as plastic housings. Because plastic housings have the advantages of light weight, corrosion resistance, easy processing, etc., they not only reduce the production cost and maintenance cost of the water pump, but also improve its safety performance.
[0044] See Figure 2 and Figure 3 , the accommodation space formed by the first housing 10 and the second housing 30 is used to accommodate the rotor 20. One end of the rotor 20 is provided with a fan blade member 21, and the other end is provided as a magnetic induction member 22. Among them, a first accommodation groove 31 (located in the accommodation space) is provided on one side of the second housing 30 opposite to the first housing 10 for accommodating the magnetic induction member 22, and a second accommodation groove 32 is provided on the side away from the first housing 10 for accommodating the driving member 40.
[0045] The fan blade member 21 is located inside the first housing 10 (located in the accommodation space), and the fan blade member 21 includes a water inlet end face 211 and a water outlet side face 212. The water inlet end face 211 is docked with the first water inlet 11, which can facilitate the entry of fluid. The water outlet side face 212 is on the same horizontal plane as the water outlet 12, and the water outlet 12 is located in the rotation direction of the water outlet side face 212, which can facilitate the smoother outflow of fluid.
[0046] Among them, in order to be able to adjust the water inlet and outlet directions of the water pump according to actual needs to improve the applicability and flexibility of the water pump, extension pipes 60 are respectively provided at the first water inlet 11 and the water outlet 12. In this way, the extension pipes 60 can also play a role in buffering and stabilizing the water flow, and help reduce vibration and noise during the operation of the water pump.
[0047] In addition, a plurality of convex edges 601 are provided on the circumferential side of the extension pipe 60, which not only enhances the compressive capacity of the extension pipe 60, but also improves the connection stability between the extension pipe 60 and the external pipeline to avoid the slippage of the external pipeline.
[0048] See Figure 2, the control board 50 is connected to one end face of the driving member 40 away from the rotor 20, and the side surface is attached to the second housing 30. In this way, when the control board 50 receives a start signal, it can control the driving member 40 to generate a magnetic field, and the magnetic field interacts with the magnetic sensing member 22, thereby driving the rotor 20 to rotate. The rotor 20 drives the fan blade member 21 to rotate, sucks the fluid from the first water inlet 11, and after being accelerated by the fan blade member 21, discharges it from the water outlet 12 to realize the pumping function of the water pump.
[0049] In addition, in terms of structure, it can be realized that the pump body and the driving part are integrated, that is, an integrated structure design is adopted to improve the use convenience of the water pump, facilitate assembly and maintenance, and at the same time enhance the stability of the overall structure, ensuring the efficient and stable operation of the water pump.
[0050] Specifically, refer to Figure 3 and Figure 4 , a first insertion hole 13 is provided in the first housing 10, and a second insertion hole 33 is provided in the second housing 30. Among them, a limiting member 23 is inserted through the fan blade member 21, which is equivalent to the central axis of the fan blade member 21. One end is inserted into the first insertion hole 13, and the other end is inserted into the second insertion hole 33. In this way, during the operation of the rotor 20, the stability of the fan blade member 21 can be enhanced, and the fan blade member 21 can be prevented from shifting or vibrating during operation.
[0051] Refer to Figure 5 , the fan blade member 21 includes a cover plate 213 and a fan blade bottom plate 214. A plurality of third insertion holes 2132 are provided on the cover plate 213. Around the second insertion hole 33, a plurality of convex members 2141 are provided on the fan blade bottom plate 214. In this way, by inserting the plurality of convex members 2141 into the plurality of third insertion holes 2132, the assembly of the cover plate 213 and the fan blade bottom plate 214 can be realized, and they can rotate together under the driving action of the driving member 40 to drive the fluid to flow.
[0052] It should be noted here that the cover plate 213 is the water inlet end face 211 of the fan blade member 21, which abuts against the first housing 10, and can ensure that the fluid can smoothly enter the fan blade member 21. And a second water inlet 2131 opposite to the first water inlet 11 is provided on the cover plate 213, so that the fluid can enter the inside of the fan blade member 21 from the first water inlet 11.
[0053] Refer to Figure 3 , a plug post 34 is provided at one end of the second housing 30 away from the first housing 10 for the driving member 40 to be sleeved.
[0054] Among them, the second insertion hole 33 is located at one end of the insertion post 34 close to the first housing 10. This design makes the installation of the driving member 40 more stable, and at the same time facilitates the alignment between the driving member 40 and the magnetic sensing member 22, thereby improving the driving efficiency of the magnetic sensing member 22.
[0055] See Figure 2 and Figure 3 , a plurality of coil members 41 are provided on the driving member 40, for example, 12 coil members 41, corresponding to 12 levels, which can increase the power for driving the magnetic sensing member 22, and further increase the water pumping efficiency of the water pump.
[0056] In summary, an integrated outer rotor water pump disclosed in an embodiment of the present application can achieve that when the control board 50 receives a start signal, it controls the driving member 40 to generate a magnetic field, and the magnetic field interacts with the magnetic sensing member 22, thereby driving the rotor 20 to rotate. The rotor 20 drives the fan blade member 21 to rotate, sucks the fluid from the first water inlet 11, and after being accelerated by the fan blade member 21, discharges it from the water outlet 12 to realize the water pumping function of the water pump. Structurally, it realizes the integration of the pump body and the driving part, that is, adopts an integrated structure design, improves the convenience of use of the water pump, is convenient for assembly and maintenance, and at the same time enhances the stability of the overall structure, ensuring the efficient and stable operation of the water pump.
[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. An integrated outer rotor water pump, characterized in that: include: A first outer shell (10) is provided with a first water inlet (11) and a water outlet (12); A rotor (20), one end of which is provided with a fan blade member (21), and the other end of which is provided with a magnetic induction member (22), the fan blade member (21) being located in the first outer shell (10) and comprising a water inlet end surface (211) and a water outlet side surface (212), the water inlet end surface (211) being connected to the first water inlet (11), the water outlet side surface (212) being on the same horizontal plane as the water outlet (12), and the water outlet (12) being located in the rotation direction of the water outlet side surface (212); A second outer shell (30) is opposite to and covers the first outer shell (10), wherein a first accommodating groove (31) is provided on a side of the second outer shell (30) opposite to the first outer shell (10), and a second accommodating groove (32) is provided on a side away from the first outer shell (10), and the magnetic induction component (22) is accommodated in the first accommodating groove (31); A driving member (40) accommodated in the second accommodation groove (32); A control plate (50) is connected to an end surface of the driving member (40) away from the rotor (20), and has a side surface abutting against the second outer shell (30).
2. The integrated outer rotor water pump according to claim 1, characterized in that: A first plugging hole (13) is provided in the first outer shell (10), and a second plugging hole (33) is provided in the second outer shell (30); A limiting member (23) is provided on the fan blade member (21); one end of the limiting member (23) is inserted into the first plug hole (13), and the other end of the limiting member (23) is inserted into the second plug hole (33).
3. The integrated outer rotor water pump according to claim 2, characterized in that: An end of the second outer shell (30) away from the first outer shell (10) is provided with a plug-in column (34) for sleeve-mounting the driving member (40), wherein the second plug-in hole (33) is located at an end of the plug-in column (34) close to the first outer shell (10).
4. The integrated outer rotor water pump according to claim 1, characterized in that: The fan blade component (21) comprises a cover plate (213) and a fan blade bottom plate (214); the cover plate (213) is arranged on the fan blade bottom plate (214); and the magnetic induction component (22) is arranged on one end of the fan blade bottom plate (214) away from the cover plate (213); The cover plate (213) is the water inlet end surface (211) of the fan blade (21), abutting against the first outer shell (10), and a second water inlet (2131) opposite to the first water inlet (11) is provided on the cover plate (213).
5. The integrated outer rotor water pump according to claim 4, characterized in that: The cover plate (213) is also provided with a plurality of third plugging holes (2132) on the side surrounding the second water inlet (2131), and the fan blade bottom plate (214) is provided with a plurality of protrusions (2141) for plugging into the third plugging holes (2132).
6. The integrated outer rotor water pump according to claim 1, characterized in that: The driving member (40) is provided with a plurality of coil members (41), which are accommodated in the second accommodation groove (32) and are used to drive the magnetic induction member (22) to rotate.
7. The integrated outer rotor water pump according to claim 1, characterized in that: The first outer shell (10) and the second outer shell (30) are provided with fixing holes (101) for covering and fixing with screws.
8. The integrated outer rotor water pump according to claim 1, characterized in that: The first water inlet (11) and the water outlet (12) are respectively provided with extension pipes (60).
9. The integrated outer rotor water pump according to claim 8, characterized in that: A plurality of convex edges (601) are arranged on the circumference of the extension tube (60).
10. The integrated outer rotor water pump according to claim 1, characterized in that: The first outer shell (10) and the second outer shell (30) are plastic shells.