Material distribution chamber discharging tongue structure in aluminum oxide production process

By designing a cutting tongue structure including a tongue base and a cutting tongue plate in the alumina production process, the problems of the traditional cutting tongue structure being prone to falling off, burning and breaking are solved, and the stability of the structure and the extension of the use cycle are achieved.

CN222978563UActive Publication Date: 2025-06-13INNER MONGOLIA MENGXI ORDOS ALUMINUM IND CO LTD
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Patent Information

Application Number
CN202422147852.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-06-13
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The traditional cutting tongue structure is prone to falling off, burning and breaking during the aluminum oxide production process, with a short service life and a high accident rate.

Method used

A structure including a circular arc-shaped tongue plate base and a cut tongue plate is designed. The cut tongue plate is supported through the tongue plate base, and a flange plate and a reinforcement plate are arranged on the cut tongue plate to form a cavity structure to pour concrete and enhance the thickness of the structure.

Benefits of technology

Through this structural design, the cutting tongue plate is effectively positioned and fixed, reducing the risk of falling off, concrete enhances the thickness of the structure, avoids burning and breaking, and the service cycle is significantly extended to 7 years of uninsured and maintained.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blanking tongue structure of a material distribution chamber in an aluminum oxide production process, which comprises a tongue plate base, the head end of the tongue plate base is fixedly connected with a discharging retaining wall steel plate of the material distribution chamber, a blanking tongue plate is supported and fixed on the tongue plate base, the head end of the blanking tongue plate is provided with a flange plate which is bent downwards, and the flange plate is fixedly connected with the discharging retaining wall steel plate of the material distribution chamber. Rib plates extending upwards are arranged at the tail part and the end parts of the left side and the right side of the blanking tongue plate, a plurality of rib plates and the blanking tongue plate form a cavity structure, concrete is poured in the cavity structure, and the tongue plate base and the blanking tongue plate are obliquely and downwards arranged structures. The discharging tongue plate is supported through the tongue plate base, the flange plate is arranged so that the discharging tongue plate can be conveniently installed on a discharging retaining wall steel plate of a material distribution chamber, and dismounting is convenient; the rib plates on the blanking tongue plate form a cavity structure to facilitate concrete pouring, the concrete enables the whole blanking tongue structure to be thick and solid, firing crack and fracture are not prone to occurring, and application inspection shows that the blanking tongue structure is good in effect and is not overhauled and maintained for seven years.
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Description

Technical Field

[0001] The utility model relates to a blanking tongue structure, in particular to a blanking tongue structure in a feeding chamber during alumina production. Background Art

[0002] During the production process of extracting alumina from fly ash by the limestone sintering method, after the materials calcined in the alumina clinker kiln enter the material distribution chamber, they enter the single-cylinder cooler through the blanking tongue structure at the outlet of the material distribution chamber for cooling treatment. However, the traditional blanking tongue structure used at the outlet of the material distribution chamber is thin, the combination with the outlet of the material distribution chamber is not firm enough, it is easy to fall off, and it is also prone to burning cracks and fractures. The service life is short (half a year to nine months), and the accident rate is relatively high. Summary of the Invention

[0003] The purpose of the utility model is to provide a blanking tongue structure in the material distribution chamber during alumina production, which is used to solve the above technical problems existing in the existing blanking tongue structure.

[0004] The technical solution of the utility model: The blanking tongue structure in the material distribution chamber during alumina production includes a tongue plate base with an arc-shaped structure and a blanking tongue plate. The head end of the tongue plate base is fixedly connected to the steel plate of the discharge retaining wall of the material distribution chamber. The blanking tongue plate is supported and fixed on the tongue plate base. The head end of the blanking tongue plate is provided with a flange plate bent downward. The blanking tongue plate is hung at the opening of the steel plate of the discharge retaining wall of the material distribution chamber through the flange plate. The tail part and the left and right side ends of the blanking tongue plate are provided with rib plates protruding upward. The multiple rib plates and the blanking tongue plate form a cavity structure, and concrete is poured into the cavity structure. Both the tongue plate base and the blanking tongue plate are inclined downward structures.

[0005] In the blanking tongue structure in the material distribution chamber during alumina production described above, a plurality of convex platforms are arranged on the bottom surface of the blanking tongue plate, and positioning holes corresponding to the positions of the convex platforms are arranged on the tongue plate base.

[0006] In the blanking tongue structure in the material distribution chamber during alumina production described above, the blanking tongue plate is composed of three separate plate bodies with similar structures, and the left and right plate bodies are mirror-symmetrical structures; one convex platform is arranged at the bottom of each separate plate body, and rib plates protruding upward are arranged at the tail part and the left and right side ends thereof.

[0007] In the blanking tongue structure in the material distribution chamber during alumina production described above, the three separate plate bodies of the blanking tongue plate are arranged at intervals, and calcium silicate plates are arranged at the intervals.

[0008] In the blanking tongue structure in the material distribution chamber during alumina production described above, the bottom of the tongue plate base is also fixedly connected to the steel plate of the discharge retaining wall of the material distribution chamber through a reinforcing rib.

[0009] In the above-mentioned material distribution chamber blanking tongue structure in the alumina production process, the circumferential wrap angle of the tongue plate base and the blanking tongue plate is 180°, both the tongue plate base and the blanking tongue plate are arranged at 45° obliquely downward, and the length of the tongue plate base is shorter than that of the blanking tongue plate.

[0010] Advantages of the present utility model: Compared with the prior art, the blanking tongue structure of the present utility model includes a tongue plate base and a blanking tongue plate. The tongue plate base is used to support the blanking tongue plate. A flange plate is provided on the blanking tongue plate to facilitate its installation on the discharge retaining wall steel plate of the material distribution chamber, and the disassembly is also relatively convenient. The positioning and fixing of the blanking tongue plate are realized through the cooperation of a boss and a positioning hole between the tongue plate base and the blanking tongue plate, and the blanking tongue plate is not easily detached; multiple rib plates on the blanking tongue plate form a cavity structure to facilitate the pouring of concrete, and the concrete makes the entire blanking tongue structure relatively thick and is not easily cracked or broken. Through application tests, the effect of the present utility model is good and it has not been overhauled and maintained for seven years. Description of the Drawings

[0011] Figure 1 is a schematic structural diagram of the present utility model;

[0012] Figure 2 is a top view structural diagram of the blanking tongue plate;

[0013] Figure 3 is Figure 2 a schematic structural diagram in the A-A direction of

[0014] Figure 4 is a schematic structural diagram of the tongue plate base;

[0015] Figure 5 is a schematic structural diagram before the blanking tongue plate and the tongue plate base are installed;

[0016] Figure 6 is a schematic structural diagram after the blanking tongue plate and the tongue plate base are installed.

[0017] Reference numerals: 1 - tongue plate base, 2 - discharge retaining wall steel plate of the material distribution chamber, 3 - blanking tongue plate, 4 - flange plate, 5 - rib plate, 6 - boss, 7 - positioning hole, 8 - reinforcing rib, 9 - concrete, 10 - calcium silicate board. Detailed Embodiments

[0018] The following further illustrates the present utility model in conjunction with the drawings and embodiments, but it shall not be used as a basis for restricting the present utility model.

[0019] Embodiment of the utility model: The blanking tongue structure in the material distribution chamber during alumina production process, including a tongue plate base 1 with an arc-shaped structure and a blanking tongue plate 3. The head end of the tongue plate base 1 is fixedly connected by welding to the material discharge retaining wall steel plate 2 of the material distribution chamber. The blanking tongue plate 3 is supported and fixed on the tongue plate base 1. A flange plate 4 that bends downward is provided at the head end of the blanking tongue plate 3. The blanking tongue plate 3 is hung at the opening of the material discharge retaining wall steel plate 2 of the material distribution chamber through the flange plate 4. Reinforcing plates 5 that protrude upward are provided at the tail and the left and right side ends of the blanking tongue plate 3. Multiple reinforcing plates 5 and the blanking tongue plate 3 form a cavity structure, and concrete 9 is poured in the cavity structure. Both the tongue plate base 1 and the blanking tongue plate 3 are arranged in a structure that slopes downward.

[0020] The support for the blanking tongue plate 3 is realized through the tongue plate base 1. There is only a support relationship between the two, and there is no need for fixed connection (such as welding) between them. The flange plate 4 provided on the blanking tongue plate 3 can facilitate its installation on the material discharge retaining wall steel plate 2 of the material distribution chamber, and the disassembly is also relatively convenient. The multiple reinforcing plates 5 on the blanking tongue plate 3 form a cavity structure that is convenient for pouring concrete 9. The concrete 9 makes the entire blanking tongue structure relatively thick and not easily prone to burning and cracking or breaking.

[0021] A plurality of bosses 6 are provided on the bottom surface of the blanking tongue plate 3, and positioning holes 7 corresponding to the positions of the bosses 6 are provided on the tongue plate base 1. Through the cooperation of the bosses 6 and the positioning holes 7, the blanking tongue plate 3 is limited and fixed to ensure its firm fixation.

[0022] The blanking tongue plate 3 is composed of three separate plate bodies with similar structures, and the left and right plate bodies are mirror-symmetrical structures; one boss 6 is provided at the bottom of each separate plate body, and reinforcing plates 5 that protrude upward are provided at its tail and the left and right side ends. This facilitates the production of the blanking tongue plate 3. If the overall production size and weight are too large, it is not conducive to processing and production, as well as subsequent installation and fixation.

[0023] The three separate plate bodies of the blanking tongue plate 3 are arranged at intervals, and calcium silicate plates 10 are arranged at the intervals between the plate bodies. Such a structural design enables the blanking tongue plate 3 not to require too high dimensional accuracy during production. As long as it is ensured that while the flange plate 4 is hung on the material discharge retaining wall steel plate 2 of the material distribution chamber, the boss 6 can be inserted into the corresponding positioning hole 7, there is no need to worry that due to dimensional accuracy problems between two adjacent separate plate bodies, when the adjacent sides of the two separate plate bodies are fitted, the position of the boss 6 at the bottom of a certain plate body cannot be aligned with the corresponding positioning hole 7, resulting in the problem that the plate body cannot be installed and fixed.

[0024] The bottom of the tongue plate base 1 is also fixedly connected to the material discharge retaining wall steel plate 2 through a reinforcing rib 8 to strengthen the connection between the tongue plate base 1 and the material discharge retaining wall steel plate 2. The support for the tongue plate base 1 can be realized through the reinforcing rib 8, so as to better support the blanking tongue plate 3 through the tongue plate base 1.

[0025] The circumferential wrap angle of the tongue plate base 1 and the blanking tongue plate 3 is 180°, and both the tongue plate base 1 and the blanking tongue plate 3 are arranged at an angle of 45° downward. This structure can better achieve blanking. The length of the tongue plate base 1 is shorter than that of the blanking tongue plate 3 because the tongue plate base 1 only needs to support the front end of the blanking tongue plate 3 and does not need to completely support the blanking tongue plate 3. Therefore, the tongue plate base 1 does not need to be made into a structure with the same length as the blanking tongue plate 3.

Claims

1. The feeding tongue structure of the material distribution chamber in the alumina production process is characterized by: The invention comprises a tongue plate base (1) and a material discharge tongue plate (3) having an arc-shaped structure. The head end of the tongue plate base (1) is fixedly connected to a material discharging retaining wall steel plate (2) of a material discharging chamber. The material discharge tongue plate (3) is supported and fixed on the tongue plate base (1). The head end of the material discharging tongue plate (3) is provided with a flange plate (4) bent downward. The material discharge tongue plate (3) is hung at the opening of the material discharging retaining wall steel plate (2) of the material discharging chamber through the flange plate (4). The tail part and the left and right side ends of the material discharge tongue plate (3) are provided with rib plates (5) extending upward. The plurality of rib plates (5) and the material discharge tongue plate (3) form a cavity structure. Concrete (9) is poured in the cavity structure. The tongue plate base (1) and the material discharge tongue plate (3) are both structures arranged obliquely downward.

2. The material discharge tongue structure of the material distribution chamber in the alumina production process according to claim 1, characterized in that: The bottom surface of the blanking tongue plate (3) is provided with a plurality of bosses (6), and the tongue plate base (1) is provided with positioning holes (7) corresponding to the positions of the bosses (6).

3. The material discharge tongue structure of the material distribution chamber in the alumina production process according to claim 2, characterized in that: The blanking tongue plate (3) is composed of three separate plates of similar structure, wherein the left plate and the right plate are mirror-symmetrical structures; each separate plate is provided with a boss (6) at the bottom, and its tail and left and right ends are provided with ribs (5) extending upward.

4. The material discharge tongue structure of the material distribution chamber in the alumina production process according to claim 3, characterized in that: The three separate plate bodies of the blanking tongue plate (3) are arranged at intervals, and calcium silicate plates (10) are arranged at the intervals.

5. The material discharge tongue structure of the material distribution chamber in the alumina production process according to claim 1, characterized in that: The bottom of the tongue plate base (1) is also fixedly connected to the material discharging retaining wall steel plate (2) of the material distribution chamber via a reinforcing rib (8).

6. The material discharge tongue structure of the material distribution chamber in the alumina production process according to claim 1, characterized in that: The circumferential angle of the tongue plate base (1) and the blanking tongue plate (3) is 180°. The tongue plate base (1) and the blanking tongue plate (3) are both arranged obliquely downward at 45°. The length of the tongue plate base (1) is shorter than the length of the blanking tongue plate (3).