Convenient-to-assemble jack for electric vehicle charging socket
The jack body and elastic structure formed by conductive strip roll, combined with rubber ring, solve the problem of cumbersome and high cost in the existing φ6 jack production process, achieve efficient and low-cost production, and improve the waterproof performance of the jack.
Patent Information
- Application Number
- CN202422102753.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The production process of the existing φ6 jack is cumbersome, cost-effective and inefficient, and cannot meet the high requirements for sockets in electric vehicle charging sockets.
The jack body and elastic structure formed by rolling conductive strips, combined with rubber rings, realize the production of jacks through a simple assembly process.
It has achieved streamlining components, simple structure, simple production processes, improved production efficiency, reduced production costs, and realized waterproofing function through the use of rubber rings, extending service life.
Smart Images

Figure CN222980854U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric vehicle charging connectors, and particularly relates to a jack for an electric vehicle charging socket which is convenient for assembly. Background Art
[0002] With the popularization of electric vehicles, the public has higher and higher requirements for electric vehicles, and enterprises also have higher and higher requirements for product cost, assembly efficiency and streamlining processes. The requirements for the φ6 jacks, which are essential for signal and power connection used in electric vehicle charging sockets, are also getting higher and higher.
[0003] However, at present, the φ6 jacks on the market generally adopt machining and stamping methods to manufacture components. There are many components, the jack structure formed is complex, the process is cumbersome, the production cost is too high, and the production efficiency is not high, which cannot meet the requirements. Summary of the Utility Model
[0004] The main purpose of the utility model is to propose a jack for an electric vehicle charging socket which is convenient for assembly, aiming at solving the technical problems of cumbersome production processes, high production costs and low production efficiency caused by too many existing jack components.
[0005] To achieve the above purpose, the jack for an electric vehicle charging socket which is convenient for assembly proposed by the utility model includes a jack body and an elastic structure. Both the jack body and the elastic structure are formed by rolling a conductive strip. The jack body includes a plugging end at the front end and a connecting end at the rear end. At least 4 limiting protrusions are evenly convexly arranged on the inner side wall of one end of the plugging end near the connecting end along the circumferential direction, and correspondingly, first grooves are evenly arranged on the outer side wall along the circumferential direction. The other end of the plugging end is symmetrically concave along the axial direction to form second grooves, and the second grooves are respectively provided with barbs inward. The elastic structure is elastically embedded in the plugging end, and both ends are respectively abutted against the limiting protrusions and the barbs.
[0006] Optionally, it further includes a rubber ring, and the rubber ring is sleeved on the middle position of the jack body.
[0007] Optionally, a conductor crimping structure is provided at the front end of the connecting end, and the conductor crimping structure is U-shaped.
[0008] Optionally, a plurality of through holes are arranged on the plugging end along the circumferential direction, and the through holes are respectively spaced from the second grooves.
[0009] Optionally, a connecting plate is arranged in the through hole, and the connecting plate is concave from the outside to the inside.
[0010] Optionally, the elastic structure is a waist-shaped elastic structure formed by twisting or bending inward.
[0011] Adopting the technical solution of the present utility model has the following beneficial effects: In the technical solution of the present utility model, a jack is formed by combining a jack body rolled from a conductive strip, an elastic structure, and a rubber ring, thereby achieving component simplification, simple structure, and concise production processes, effectively improving production efficiency and reducing production costs; it is made by a conductive strip rolling process, and large-scale operations can be achieved with a single device, with low comprehensive costs, effectively achieving cost reduction and efficiency increase; by setting a waist-shaped elastic structure, a limiting protrusion, and a barb, the structure is simple, the spring structure can be effectively limited and fixed, the contact area of the elastic structure is increased, the contact effect is ensured, and the working efficiency is improved; by setting through holes and connecting plates, the contact part can be effectively fastened; by setting rubber rings, effective waterproofing can be achieved, preventing the conductive components from leaking electricity or being damaged due to contact with water, effectively extending their service life; by simplifying the components, the production efficiency is effectively improved, the adaptability is increased, and cost reduction and efficiency increase are achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0013] Figure 1 Schematic diagram of the overall structure of a jack for an electric vehicle charging socket that is easy to assemble according to an embodiment of the present utility model Figure I ;
[0014] Figure 2 Schematic diagram of the overall structure of a jack for an electric vehicle charging socket that is easy to assemble according to an embodiment of the present utility model Figure II ;
[0015] Figure 3 Schematic diagram of the exploded structure of a jack for an electric vehicle charging socket that is easy to assemble according to an embodiment of the present utility model;
[0016] Figure 4 Another exploded structure diagram of a jack for an electric vehicle charging socket that is easy to assemble according to an embodiment of the present utility model.
[0017] The realization of the purpose, functional features, and advantages of the present utility model will be further described with reference to the embodiments and the drawings. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0019] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0020] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.
[0021] The present utility model provides a jack for an electric vehicle charging socket that is convenient for assembly.
[0022] Such as Figures 1 to 4As shown, in one embodiment of the utility model, the jack for an electric vehicle charging socket that is easy to assemble includes a jack body 100, an elastic structure 200 and a rubber ring 300. The jack body 100 and the elastic structure 200 are both made of conductive strips rolled into a cylindrical structure, which does not require the use of a variety of processing equipment for processing and production, saving space, reducing costs, and improving production efficiency. The jack body 100 includes a plug-in end 110 at the front end and a connecting end 120 at the rear end, wherein the inner side wall of one end of the plug-in end 110 near the connecting end 120 is uniformly protruded with at least 4 limiting protrusions 111 along the circumferential direction, and the outer side wall is correspondingly uniformly provided with a first groove 112 along the circumferential direction, and the position of the limiting protrusion 111 can be well positioned by the first groove 112, and the other end of the plug-in end 110 A second groove 113 is symmetrically concave along the axial direction, and the second groove 113 is respectively provided with a hook 1131 inwardly. The elastic structure 200 is elastically embedded in the plug-in end 110, and the two ends are respectively abutted against the limiting protrusion 111 and the hook 1131, and is effectively embedded in the plug-in end 110. By using the simple structure of the limiting protrusion 111 and the hook 1131, effective limiting fixation is achieved, the assembly structure is simplified, the efficiency is improved, and the cost is reduced. The elastic structure 200 is a waist-shaped elastic structure formed by twisting or bending inward. The elastic structure 200 is a waist-shaped structure formed by rolling a fence-shaped conductive strip and rotating it. The waist-shaped elastic structure can increase the contact area during insertion and ensure the contact strength. At the same time, the waist is moderately radially inward in the middle to facilitate elastic abutment with the contact point.
[0023] Specifically, the rolled joints of the elastic structure 200 and the socket body 100 are staggered in the radial direction, and the rubber ring 300 is sleeved on the middle position of the socket body 100. The size of the rubber ring 300 is just tightly matched with the middle position of the socket body 100, which is used for effective tightening and waterproofing, avoiding water seepage at the contact point of the socket and affecting normal operation. The front end of the connecting end 120 is provided with a conductor crimping structure 121, and the conductor crimping structure 121 is used to achieve crimping and fixation with the conductor inside the wire. The conductor crimping structure 121 is an open-type crimping structure, for example, U-shaped, and the plug-in end 110 is provided with a plurality of through holes 114 along the circumferential direction. The through holes 114 are respectively connected to the second groove 113 at intervals. A connecting plate 1141 is provided in the through hole 114. The connecting plate 1141 is a concave structure from the outside to the inside, which can effectively limit the contact with the pin.
[0024] Specifically, the working principle and process of the utility model are as follows: during assembly, the conductor crimping structure 121 is first used to crimp the wire, and then the rubber ring 300 is adapted, fixed, and sealed and crimped, and finally the product is inserted into the socket cavity. When in use, the pin first contacts the pre-contact protrusion of the socket, and the initial connection is completed to realize signal transmission. When continuing to go deeper, a stable contact is formed with the spring structure 200.
[0025] The utility model has the following advantages:
[0026] By combining the jack body rolled from a conductive strip, an elastic structure, and a rubber ring into a jack, the components are streamlined, the structure is simple, and the production process is concise, effectively improving production efficiency and reducing production costs;
[0027] Manufactured by the conductive strip rolling process, large-scale operations can be achieved with a single device, the comprehensive cost is low, and cost reduction and efficiency increase are effectively realized;
[0028] By setting a waist-shaped elastic structure, a limiting protrusion, and a barb, the structure is simple, the spring structure can be effectively limited and fixed, the contact area of the elastic structure is increased, the contact effect is ensured, and the work efficiency is improved;
[0029] By setting through holes and connecting plates, the contact part can be effectively fastened;
[0030] By setting a rubber ring, effective waterproofing is achieved, preventing the conductive components from leaking electricity or being damaged due to contact with water, and effectively extending their service life;
[0031] By simplifying the components, the production efficiency is effectively improved, the adaptability is increased, and cost reduction and efficiency increase are achieved.
[0032] The above are only the preferred embodiments of the utility model, and do not limit the patent scope of the utility model accordingly. Any equivalent structural transformation made under the inventive concept of the utility model by using the content of the specification and drawings of the utility model, or directly / indirectly applied in other related technical fields, is included in the patent protection scope of the utility model.
Claims
1. A socket for an electric vehicle charging socket that is easy to assemble, characterized in that: It includes a socket body and an elastic structure, both of which are formed by rolling conductive strips. The socket body includes a plug-in end at the front end and a connecting end at the rear end. The inner wall of one end of the plug-in end near the connecting end is uniformly provided with at least 4 limiting protrusions along the circumferential direction, and the outer wall is correspondingly uniformly provided with a first groove along the circumferential direction. The other end of the plug-in end is symmetrically concave with a second groove along the axial direction, and the second grooves are respectively provided with inward hooks. The elastic structure is elastically embedded in the plug-in end, and the two ends are respectively abutted against the limiting protrusions and the inverted hooks.
2. The plug socket for an electric vehicle charging socket that is easy to assemble according to claim 1, characterized in that: It also includes a rubber ring, which is sleeved on the middle part of the socket body.
3. The plug socket for an electric vehicle charging socket that is easy to assemble according to claim 2, characterized in that: A conductor crimping structure is provided at the front end of the connection end, and the conductor crimping structure is U-shaped.
4. The plug socket for an electric vehicle charging socket that is easy to assemble according to claim 3, characterized in that: The plug-in end is provided with a plurality of through holes along the circumferential direction, and the through holes are respectively connected with the second grooves at intervals.
5. The plug socket for an electric vehicle charging socket that is easy to assemble according to claim 4, characterized in that: A connecting plate is arranged in the through hole, and the connecting plate is in a concave structure from the outside to the inside.
6. The plug socket for an electric vehicle charging socket that is easy to assemble according to claim 1, characterized in that: The elastic structure is a waist-shaped elastic structure formed by twisting or bending inwards.