Wire harness terminal riveting device
By designing the rigging device at the harness terminal, using semi-automated feeding, peeling and rigging processes, the problem of low riveting efficiency in traditional harness processing is solved, and efficient and accurate harness processing is achieved.
Patent Information
- Application Number
- CN202421454027.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-06-24
AI Technical Summary
During the traditional wire harness processing, the riveting pressure efficiency is low and cannot meet the production needs of large-scale wire harnesses.
A wire harness terminal rivet pressing device is designed, including a terminal feeding mechanism, an end-punching mechanism, a peeling mechanism and a wire harness feeding mechanism, and the outer skin peeling and terminal riveting of the wire harness are carried out in a semi-automated manner.
Improves the accuracy and efficiency of wire harness processing, meets the needs of mass production, and simplifies operations.
Smart Images

Figure CN222980999U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire harness processing devices, in particular to a wire harness terminal riveting device. Background Art
[0002] A wire harness is a commonly used component in electronic products and is often used for transmitting electrical signals and currents; in specific applications, terminals need to be installed at the end of the wire harness to facilitate connection with corresponding electrical components.
[0003] For the installation of terminals, it is necessary to strip the wire harness and rivet the terminals; in the traditional wire harness processing process, the wire harness is generally stripped manually, and one end of the wire harness is inserted into the riveting mechanism for terminal riveting; there is a problem of low riveting efficiency and it cannot meet the production requirements of a large number of wire harnesses. Summary of the Utility Model
[0004] Based on this, the purpose of the utility model is to provide a wire harness terminal riveting device.
[0005] The utility model adopts the following technical solutions:
[0006] A wire harness terminal riveting device for stripping and terminating a wire harness, comprising:
[0007] A terminal feeding mechanism, the terminal feeding mechanism includes a feeding track, a back plate provided at the rear side of the feeding track, a pusher block movably connected above the feeding track, and a swing arm connected to the pusher block; the swing arm has a rotating end and a connecting end, the rotating end is rotatably connected to the back plate, and the connecting end is fixedly connected to the pusher block; when the swing arm swings with the rotating end as the center, the pusher block swings to push the terminals in the feeding track.
[0008] A terminating mechanism, the terminating mechanism includes an upper die and a lower die arranged vertically in alignment; a lifting block is fixedly provided at the upper end of the upper die, and a lifting cylinder is provided at the upper end of the lifting block, and the lifting cylinder drives the lifting block to lift and lower to realize the upper die and the lower die approaching each other to rivet the terminals; a connecting rod is provided between the swing arm and the lifting block; when the lifting block lifts and lowers, the pusher block swings.
[0009] A stripping mechanism, the stripping mechanism includes a skin cutting module and a first sliding module connected to the skin cutting module; and
[0010] A wire harness feeding mechanism, the wire harness feeding mechanism includes a clamping module and a second sliding module connected to the clamping module; the clamping module is used for clamping the wire harness, and the second sliding module drives the clamping module to move for wire harness feeding.
[0011] Preferably, a connecting member is provided on the front end face of the back plate, an activity groove is formed on the connecting member, and the rotating end of the swing arm is connected to the activity groove.
[0012] Preferably, a connecting slot is formed on the swing arm, and a connecting member is provided on the side surface of the lifting block; one end of the connecting rod is connected to the connecting slot, and the other end of the connecting rod is rotatably connected to the connecting member.
[0013] Preferably, the feeding track has a feeding end and a discharging end, a pushing surface is provided on one side of the pushing block facing the discharging end, and when the pushing block swings, the pushing surface abuts against the terminal to realize pushing; an avoiding inclined surface is provided on one side of the pushing block facing the feeding end.
[0014] Preferably, the terminal crimping mechanism further includes a support plate, a vertically arranged sliding rail is provided at the front end of the support plate, and the lifting block is slidably connected to the sliding rail; the lifting cylinder drives the lifting block to move along the sliding rail.
[0015] Preferably, the skin cutting module includes a first clamping cylinder and two cutting knives, the cutting knives are drivingly connected to the first clamping cylinder and symmetrically distributed at the driving end of the first clamping cylinder.
[0016] Preferably, the first sliding module includes a sliding block fixed to the lower end of the skin cutting module and a first pushing cylinder drivingly connected to the sliding block.
[0017] Preferably, the clamping module includes a second clamping cylinder and two clamping arms, the clamping arms are drivingly connected to the second clamping cylinder and symmetrically distributed at the driving end of the second clamping cylinder.
[0018] Preferably, the second sliding module includes a sliding seat fixed to the lower end of the clamping module and a second pushing cylinder drivingly connected to the sliding seat.
[0019] Preferably, an induction mechanism is further included, the induction mechanism includes a connecting frame provided on one side of the lower die and a vision sensor assembled on the connecting frame; the detection end of the vision sensor faces the lower die.
[0020] The beneficial effects of the present utility model are:
[0021] The wire harness terminal riveting device involved in the present utility model semi-automatically strips the outer skin of the wire harness and rivets the terminals; it is provided with a terminal feeding mechanism, a terminal crimping mechanism, a peeling mechanism, and a wire harness feeding mechanism, which successively perform feeding, peeling, and terminal riveting, with high processing accuracy and efficiency, and simple operation at the same time; among them, the terminal feeding mechanism includes a pushing block, and the terminal crimping mechanism includes a lifting block. The pushing block swings to feed the terminals, and the lifting block moves up and down to perform terminal riveting; at the same time, a connecting rod is arranged between the pushing block and the lifting block. Under the action of the connecting rod, a single lifting cylinder is used to simultaneously drive the swing of the pushing block and the lifting of the lifting block, with a compact overall structure and reduced overall volume. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 FIG. 6 is a schematic diagram of the first overall structure of the wire harness terminal riveting device of the present utility model;
[0023] Figure 2 FIG. 7 is a schematic diagram of the second overall structure of the wire harness terminal riveting device of the present utility model;
[0024] Figure 3 FIG. 8 is a schematic diagram of the third overall structure of the wire harness terminal riveting device of the present utility model;
[0025] Figure 4 is Figure 1 a working schematic diagram of the terminal feeding mechanism in FIG. 6;
[0026] Figure 5 is Figure 1 a structural schematic diagram of the terminal crimping mechanism in FIG. 6;
[0027] Figure 6 is Figure 1 a structural schematic diagram of the peeling mechanism in FIG. 6;
[0028] Figure 7 is Figure 1 a structural schematic diagram of the wire harness feeding mechanism in FIG. 6.
[0029] Reference numerals in the figures:
[0030] 100 - wire harness terminal riveting device;
[0031] 110 - terminal feeding mechanism;
[0032] 111 - feeding track; 1111 - feeding end; 1112 - discharging end; 112 - back plate; 113 - pushing block; 1131 - pushing surface; 1132 - clearance inclined surface; 114 - swing arm; 1141 - rotating end; 1142 - connecting end; 1143 - connecting notch; 115 - connecting member; 1151 - movable groove;
[0033] 120 - terminal crimping mechanism;
[0034] 121 - Upper die; 122 - Lower die; 123 - Lifting block; 124 - Lifting cylinder; 125 - Connecting rod; 126 - Connecting piece; 127 - Support plate; 128 - Slide rail;
[0035] 130 - Stripping mechanism;
[0036] 131 - Skin cutting module; 1311 - First clamping cylinder; 1312 - Cutting knife;
[0037] 132 - First sliding module; 1321 - Sliding block; 1322 - First pushing cylinder;
[0038] 140 - Wire harness feeding mechanism;
[0039] 141 - Clamping module; 1411 - Second clamping cylinder; 1412 - Clamping arm;
[0040] 142 - Second sliding module; 1421 - Sliding seat; 1422 - Second pushing cylinder;
[0041] 150 - Induction mechanism; 151 - Connecting frame; 152 - Vision sensor;
[0042] 200 - Wire harness; 300 - Terminal. Detailed implementation mode
[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0044] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical direction", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present invention. In addition, "first", "second", "third", "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0045] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and limited, the terms "arrangement", "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or a connection through an intermediate medium; it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0046] As Figures 1 to 7 shown, a wire harness terminal riveting device 100 of the present utility model is used for installing a terminal 300 at the end of a wire harness 200, and specifically includes a peeling process and a terminal 300 riveting process. The wire harness terminal riveting device 100 includes a terminal feeding mechanism 110, a terminal crimping mechanism 120, a peeling mechanism 130, and a wire harness feeding mechanism 1322 first pushing cylinder; 140.
[0047] Please refer to Figures 1 - 4 shown, the terminal feeding mechanism 110 includes a feeding track 111, a back plate 112 provided at the rear side of the feeding track 111, a pushing block 113 movably connected above the feeding track 111, and a swing arm 114 connected to the pushing block 113; the swing arm 114 has a rotating end 1141 and a connecting end 1142, the rotating end 1141 is rotatably connected to the back plate 112, and the connecting end 1142 is fixedly connected to the pushing block 113. Wherein the feeding track 111 has a feeding end 1111 and a discharging end 1112, and a pushing surface 1131 is provided on one side of the pushing block 113 facing the discharging end 1112; an avoiding inclined surface 1132 is provided on one side of the pushing block 113 facing the feeding end 1111. A connecting notch 1143 is formed on the swing arm 114.
[0048] As Figure 4 shown, during actual processing, the terminals 300 are arranged in the feeding track 111 waiting for feeding. When feeding, the swing arm 114 will swing around the rotating end 1141. During the movement of the swing arm 114, the pushing surface 1131 of the pushing block 113 will abut against the inner wall of the terminal 300, and at this time, the terminal 300 will move forward along the feeding track 111 with the swing of the pushing block 113 for feeding. After the feeding is completed, due to the avoiding inclined surface 1132 provided on the pushing block 113, there is no interference between the pushing block 113 and the terminal 300 when the pushing block 113 retracts.
[0049] Specifically, a connecting member 115 is provided on the front end surface of the back plate 112, an activity slot 1151 is formed on the connecting member 115, and the rotating end 1141 of the swing arm 114 is connected in the activity slot 1151; the activity slot 1151 is strip-shaped, and the position of the swing arm 114 is adjusted by adjusting the position of the rotating end 1141 in the activity slot 1151.
[0050] Please refer to Figure 5 As shown, the terminal crimping mechanism 120 includes an upper die 121 and a lower die 122 which are arranged vertically aligned; a lifting block 123 is fixedly provided at the upper end of the upper die 121, and a lifting cylinder 124 is provided at the upper end of the lifting block 123. The lifting cylinder 124 drives the lifting block 123 to lift and lower, so as to make the upper die 121 and the lower die 122 approach each other, and crimp the terminal 300 to the end of the wire harness 200.
[0051] In addition, a connecting rod 125 is provided between the swing arm 114 and the lifting block 123; in this embodiment, the connecting rod 125 includes a first movable rod and a second movable rod which are rotatably connected, increasing the freedom of movement; under the action of the connecting rod 125, when the lifting block 123 lifts and lowers, the pusher block 113 will swing accordingly. Therefore, the terminal feeding mechanism 110 and the terminal crimping mechanism 120 only need to be synchronously driven by one lifting cylinder 124, reducing the overall structural volume and making the structure more compact. Specifically, a connecting member 126 is provided on the side of the lifting block 123, one end of the connecting rod 125 is connected to the connecting slot 1143, and the other end of the connecting rod 125 is rotatably connected to the connecting member 126.
[0052] Specifically, the terminal crimping mechanism 120 further includes a support plate 127, a vertically arranged slide rail 128 is provided at the front end of the support plate 127, and the lifting block 123 is slidably connected to the slide rail 128; the lifting cylinder 124 drives the lifting block 123 to move along the slide rail 128 to ensure the vertical lifting and lowering of the lifting block 123; ensure that the upper die 121 presses down vertically, improving the crimping quality of the terminal 300.
[0053] Please refer to Figure 6 As shown, the wire stripping mechanism 130 includes a skin cutting module 131 and a first sliding module 132 connected to the skin cutting module 131; the first sliding module 132 drives the skin cutting module 131 to move towards the wire harness, and the skin cutting module 131 moves to the end of the wire harness 200 to cut the outer skin. After the skin cutting is completed, the first sliding module 132 drives the skin cutting module 131 to move away from the wire harness, and takes out the cut outer skin during the movement.
[0054] Specifically, the skin cutting module 131 includes a first clamping cylinder 1311 and two cutting knives 1312. The cutting knives 1312 are drivingly connected to the first clamping cylinder 1311 and symmetrically distributed at the driving end of the first clamping cylinder 1311. The first clamping cylinder 1311 drives the two cutting knives 1312 to approach each other to cut the outer skin of the wire harness 200. Further, cutting grooves are provided on the opposite surfaces of the two cutting knives 1312. When the two cutting knives 1312 are joined together, there is a gap in the middle to prevent the wire harness 200 from being cut off. The first sliding module 132 includes a sliding block 1321 fixed to the lower end of the skin cutting module 131 and a first pushing cylinder drivingly connected to the sliding block 1321. The transmission shaft of the first pushing cylinder expands and contracts to drive the sliding block 1321 to move.
[0055] Please refer to Figure 7 As shown, the wire harness feeding mechanism 1322 includes a first pushing cylinder; 140 includes a clamping module 141 and a second sliding module 142 connected to the clamping module 141. The clamping module 141 is used to clamp the wire harness 200, and the second sliding module 142 drives the clamping module 141 to move for wire harness 200 feeding. The clamping module 141 includes a second clamping cylinder 1411 and two clamping arms 1412. The clamping arms 1412 are drivingly connected to the second clamping cylinder 1411 and symmetrically distributed at the driving end of the second clamping cylinder 1411. The second clamping cylinder 1411 drives the two clamping arms 1412 to approach each other to clamp the wire harness 200. The second sliding module 142 includes a sliding seat 1421 fixed to the lower end of the clamping module 141 and a second pushing cylinder 1422 drivingly connected to the sliding seat 1421.
[0056] In addition, the wire harness terminal riveting device 100 of the present utility model further includes an induction mechanism 150. The induction mechanism 150 includes a connecting frame 151 provided on one side of the lower die 122 and a vision sensor 152 assembled on the connecting frame 151. The detection end of the vision sensor 152 faces the lower die 122, and the vision sensor 152 is used to detect whether the wire harness 200 enters the processing station.
[0057] The working steps of the wire harness terminal riveting device 100 involved in the present utility model are as follows: Place the terminal 300 to be processed on the feeding track 111, manually place the wire harness 200 to be processed on the clamping module 141, the clamping module 141 clamps the wire harness 200, and the second sliding module 142 drives the end of the wire harness 200 to move above the lower die 122. The first sliding module 132 drives the skin cutting module 131 to approach the wire harness 200 and cut the outer skin of the end of the wire harness 200. After completion, the first sliding module 132 retracts to make the outer skin fall off, completing the skin peeling. The lifting cylinder 124 drives the upper die 121 to move downward. During the downward movement of the upper die 121, the pushing block 113 pushes the terminal 300 to move towards the lower die 122. Finally, the terminal 300 moves directly above the wire harness 200, and the upper die 121 and the lower die 122 close to complete the riveting of the terminal 300.
[0058] Compared with the prior art, the wire harness terminal riveting device 100 involved in the present utility model semi-automatically peels the outer skin of the wire harness 200 and rivets the terminal 300; it is provided with a terminal feeding mechanism 110, a terminal pressing mechanism 120, a skin peeling mechanism 130 and a wire harness feeding mechanism 1322 first pushing cylinder; 140, which successively performs feeding, skin peeling and terminal 300 riveting, with high processing accuracy and processing efficiency, and simple operation at the same time; among them, the terminal feeding mechanism 110 includes a pushing block 113, the terminal pressing mechanism 120 includes a lifting block 123, the pushing block 113 swings to feed the terminal 300, and the lifting block 123 moves up and down to rivet the terminal 300; at the same time, a connecting rod 125 is arranged between the pushing block 113 and the lifting block 123. Under the action of the connecting rod 125, a single lifting cylinder 124 is used to drive the swing of the pushing block 113 and the lifting of the lifting block 123 at the same time, with a compact overall structure and reduced overall volume.
[0059] The above only expresses the preferred technical solutions of the present utility model, and its description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and the present utility model also intends to include these modifications and deformations.
Claims
1. A wire harness terminal riveting device, used for stripping and terminal crimping of wire harnesses, characterized in that: include: A terminal feeding mechanism, the terminal feeding mechanism comprises a feeding track, a back plate arranged at the rear side of the feeding track, a pushing block movably connected to the top of the feeding track, and a swing arm connected to the pushing block; the swing arm has a rotating end and a connecting end, the rotating end is rotatably connected to the back plate, and the connecting end is fixedly connected to the pushing block; when the swing arm swings with the rotating end as the center, the pushing block swings to push the terminal in the feeding track; The end-breaking mechanism comprises an upper die and a lower die aligned up and down; a lifting block is fixedly provided at the upper end of the upper die, and a lifting cylinder is provided at the upper end of the lifting block, and the lifting cylinder drives the lifting block to move up and down, so that the upper die and the lower die are brought close to each other to break the end; a connecting rod is provided between the swing arm and the lifting block; when the lifting block is lifted or lowered, the pusher block swings; A peeling mechanism, the peeling mechanism comprising a peeling module and a first sliding module connected to the peeling module; as well as A wire harness feeding mechanism, comprising a clamping module and a second sliding module connected to the clamping module; the clamping module is used to clamp the wire harness, and the second sliding module drives the clamping module to move to feed the wire harness.
2. The wiring harness terminal riveting device according to claim 1, characterized in that: A connecting component is provided on the front end surface of the back plate, a movable groove is provided on the connecting component, and the rotating end of the swing arm is connected to the movable groove.
3. The wiring harness terminal riveting device according to claim 1, characterized in that: The swing arm is provided with a connecting notch, and a connecting piece is provided on the side of the lifting block; one end of the connecting rod is connected to the connecting notch, and the other end of the connecting rod is rotatably connected to the connecting piece.
4. The wiring harness terminal riveting device according to claim 1, characterized in that: The feed track has a feed end and a discharge end. The push block is provided with a push surface on the side facing the discharge end. When the push block swings, the push surface abuts against the terminal to achieve pushing. The push block is provided with an air avoidance slope on the side facing the feed end.
5. The wiring harness terminal riveting device according to claim 1, characterized in that: The end-beating mechanism also includes a support plate, a vertically arranged slide rail is provided at the front end of the support plate, and the lifting block is slidably connected to the slide rail; the lifting cylinder drives the lifting block to move along the slide rail.
6. The wiring harness terminal riveting device according to claim 1, characterized in that: The leather cutting module comprises a first clamping cylinder and two cutters. The cutters are drivingly connected to the first clamping cylinder and are symmetrically distributed at the driving end of the first clamping cylinder.
7. The wiring harness terminal riveting device according to claim 1, characterized in that: The first sliding module comprises a sliding block fixed to the lower end of the skin cutting module, and a first pushing cylinder drivingly connected to the sliding block.
8. The wiring harness terminal riveting device according to claim 1, characterized in that: The clamping module comprises a second clamping cylinder and two clamping arms. The clamping arms are drivingly connected to the second clamping cylinder and are symmetrically distributed at the driving end of the second clamping cylinder.
9. The wiring harness terminal riveting device according to claim 1, characterized in that: The second sliding module comprises a sliding seat fixed to the lower end of the clamping module, and a second pushing cylinder drivingly connected to the sliding seat.
10. The wiring harness terminal riveting device according to claim 1, characterized in that: It also includes a sensing mechanism, which includes a connecting frame arranged on one side of the lower mold and a visual sensor assembled on the connecting frame; the detection end of the visual sensor is arranged toward the lower mold.