57results about "Connection formation by deformation" patented technology

The utility model discloses a cold pressure terminal machine, it includes: bottom plate, clamping wire module, torsion wire module, send terminal module and material disc module of vibrating, and send terminal module includes support seat, first guide rail, swing structure, straight vibrating structure, block drive motor, blocking arm, send terminal drive structure and set up in the support seat other side and be used for the jaw structure of clamping terminal transmission to swing structure, in the utility model, through adding a straight vibrating structure in send terminal module, after terminal is vibrated from material disc module of vibrating, straight vibrating structure can carry out secondary vibration adjustment to terminal, make terminal can swing with correct posture, so as to carry out terminal pressure, effectively promote the precision and work efficiency of wire rod processing, can also be adapted to the pressure of various terminals, improve the adaptability.

The application provides a wire harness automatic processing device and a busbar welding complete machine. The wire harness automatic processing device comprises a wire harness driving device, a wire feeding device, a stripping device, a sleeve device and a terminal pressing device. The wire feeding device is used for wire harness feeding, and the wire feeding device is installed on the wire harness driving device. The wire harness driving device is used to drive the wire feeding device to move, so that the wire harness can move to any one of the stripping device, the sleeve device and the terminal pressing device. The stripping device is used for stripping at least one position of the wire harness. The sleeve device is used for sleeving a sleeve on the wire harness. The terminal pressing device is used for crimping terminals on the wire harness. The wire harness automatic processing device of the application realizes automatic stripping, automatic sleeving and automatic terminal crimping of the wire harness, improves the automation degree of wire harness pretreatment, and is beneficial to improving the efficiency and pretreatment effect.

A coupler includes a body defining a channel therethrough, and a material disposed around the body. The coupler is movable between a first configuration in which an end of a conductor is removably disposed in the channel defined by the coupler, the conductor including a strength member including: a core formed from a composite material and an encapsulation layer disposed around the core, and a conductor layer disposed around the strength member, and a second configuration in which the coupler is crimped to cause the coupler to be fixedly coupled to the end of the conductor. The coupler may include a body including multiple segments. A sleeve may be disposed around the body. Methods of coupling couplers to conductors using backward press crimping are also described.

This utility model discloses a waste cleaning device for a soldering machine. The device is installed on the working platform of the soldering machine and includes: an upper stripping blade, an upper wire cutting blade, a lower stripping blade, and a lower wire cutting blade, all mounted on the working platform. The upper stripping blade and the upper wire cutting blade are respectively located above the lower stripping blade and the lower wire cutting blade, forming a wire harness stripping cutting edge between them, and a wire harness cutting edge between them. An air blowing module includes an air blowing assembly for the upper wire cutting blade and an air blowing assembly for the upper stripping blade. The air blowing ends of the upper wire cutting blade air blowing assembly and the upper stripping blade air blowing assembly are respectively positioned facing the upper stripping blade and the upper wire cutting blade towards the cutting edges of the lower stripping blade and the lower wire cutting blade. A collection tank is provided on the working platform of the soldering machine, located below the lower stripping blade and the lower wire cutting blade, and an adsorption module is installed in the collection tank. This waste cleaning device for a soldering machine can automatically clean up waste solder, reducing the occurrence of copper wire breakage during the stripping process, and belongs to the technical field of soldering machines.

The application relates to the technical field of cable processing, and discloses a cable processing system and method.A cable processing system is provided, which integrates a cable moving device, a cutting device, a carding device and a punching device, constructs a fully-automated processing flow, greatly improves the cable processing efficiency through full-automatic operation, completely eliminates the safety risks of personnel operation, improves the consistency, reliability and quality of the cable processing process, and reduces the quality control and after-sales costs.

This utility model discloses a riveting structure for wires and terminals and the riveting mold used therein. At least one radially protruding rib is formed on the inner wall of the wire insertion hole at one end of the terminal. The exposed wire at one end of the wire can be inserted into the wire insertion hole. After the terminal is deformed by radial pressure, the rib on the inner wall of the wire insertion hole can be squeezed into the wire. The wire can be tightly clamped in the space after the wire insertion hole is deformed by pressure. The riveting mold includes an upper mold and a lower mold. The upper mold pressing block of the upper mold can be raised and lowered by a set distance and installed below the upper mold mounting base, providing a downward elastic force to the upper mold pressing block of the upper spring. The lower mold support block of the lower mold can be raised and lowered by a set distance and installed above the lower mold mounting base, and the lower spring provides an upward elastic force to the lower mold support block. The upper riveting joint and the lower riveting joint fixedly installed on the upper mold mounting base and the lower mold mounting base can respectively extend into the upper receiving groove and the lower receiving groove of the upper mold pressing block and the lower receiving groove of the lower mold support block to compress the terminal. This utility model makes the connection between the wire and the terminal firm.

The present application relates to high-speed wire processing equipment technical field, especially to a kind of cutting, connecting integrated mechanism for high-speed wire body, including support slide rail and material loading platform, material loading platform includes movable seat and the support seat of being arranged in movable seat, support seat is equipped with the lifting seat that can be up and down activity and clamping assembly, lifting seat top is equipped with material receiving table;Support slide rail's side is equipped with wire fixed-length cutting mechanism and connecting mechanism;Wire fixed-length cutting mechanism includes wire pre-cutting module, insulating rubber sleeve cutting module, laser removal module and wire fine cutting module;Connecting mechanism includes wire shaping module, visual detection module, pressing connection module and wire body position adjustment module, under the cooperation of above each module and multiple material loading platforms, the wire on the connecting end of multiple wire bodies is cut simultaneously, and the wire on the connecting end of multiple wire bodies is respectively pressed and connected with the rubber core in different lower iron shell.

This invention relates to the field of wire harness processing equipment technology, specifically a semi-automatic terminal crimping device and method. The invention includes a crimping machine housing with a first process port on its side wall for inserting the wire harness. Inside the housing are a wire harness clamping mechanism, a waterproof plug insertion assembly, and a wire stripping assembly. The wire stripping assembly includes a cutter for cutting the wire harness insulation. This invention utilizes a V-shaped transmission frame at the end of a V-shaped handpiece to create a linkage with a contact rod on a first V-shaped positioning frame. During the waterproof plug's pushing process, the positioning frame is synchronously driven to move aside, ensuring smooth insertion of the waterproof plug. After the waterproof plug reaches a preset position, only the contact constraint on the positioning frame is released; there is no need to completely remove it from the insertion mechanism. A return spring drives the first V-shaped positioning frame to automatically return and close, reserving ample operating space for the wire stripping and crimping processes while providing continuous rigid axial restraint for the waterproof plug.

The present application relates to the technical field of wire crimping, and particularly relates to a wire crimping device. The device comprises a base and a wire body. A thickened plate is fixedly installed on the surface of the base. A vertical rod is fixedly installed on the surface of the thickened plate. Copper nose terminals are overlapped and placed in the vertical rod. A pushing mechanism is arranged in the vertical rod to sequentially push out the copper nose terminals. A fixing mechanism for fixing the wire body and a stripping mechanism for stripping the wire body are arranged on the surface of the base. The wire body is conveniently stripped by the stripping mechanism. Vertical grooves for storing the copper nose terminals and pressure pliers for crimping are arranged on the base. After the copper nose terminals are crimped with the wire body and taken out, the next copper nose terminal can be directly pushed to the position of the pressure pliers, so that the wire is conveniently crimped, and the copper nose terminal and the wire body do not need to be held by hand for operation, thereby simplifying the operation difficulty.

The utility model discloses a kind of automobile FPC flexible flat wire harness pressing device, belong to wire harness pressing technical field, its technical scheme main points include base, the top of the base is fixedly connected with processing frame, the inside of the processing frame is provided with stripping assembly, the inside of the processing frame is provided with pressing assembly, by setting stripping assembly, stripping assembly can guarantee the symmetry of the insulation layer peeling of wire harness both sides, avoid the situation that one side insulation layer remains or conductor is scratched, meet the stringent requirement of automobile grade product to stripping precision, reduce the pressing quality problem caused by stripping bad, by setting pressing assembly, pressing assembly and stripping assembly are arranged in vertical direction in processing frame, so that wire harness can be directly placed into U-shaped end after completing stripping, then vertical drive of hydraulic device can realize pressing action, compared with traditional pressing device, more space-saving, without manual transfer or secondary positioning, reduce transmission distance and time loss.

The utility model provides a kind of electric wire clamp that can translate, including wire feeding base plate, first air cylinder, clamp, the slide rail is arranged on the wire feeding base plate, the slide block is provided on the slide rail, the top of the slide block is provided with connecting plate, the first air cylinder is arranged in wire feeding base rear side by fixed plate, for driving connecting plate to move;The clamp is movably arranged above connecting plate by rotating plate, clamp includes second air cylinder, first clamping plate and second clamping plate, the second air cylinder is arranged in the right side of rotating plate, the first clamping plate is arranged in the left side lower part of rotating plate, the second clamping plate is movably arranged in the left side upper portion of rotating plate, and it is movably attached with the top surface of first clamping plate, the second air cylinder drives second clamping plate to move back and forth.This electric wire clamp that can translate, through clamp, the clamping of electric wire is realized, it is convenient to cut off, skin, and can be driven by first air cylinder entire clamp to be translated to other area, realize next operation, return to original position after operation is completed.

The utility model discloses a kind of ejector rod trigger structures of terminal machine, it includes: bottom plate, torsion wire module and sliding motor module;Torsion wire module is provided with wire clamp component for clamping wire rod, torsion wire module is also provided with ejector rod trigger switch for detecting whether wire rod is in place;Ejector rod trigger switch includes fixed sleeve, sensing rod, sensing switch and reset motor.In the utility model, top rod trigger switch is set in torsion wire module, when operating, wire rod is inserted and touched to the sensing rod of ejector rod trigger switch by clamping wire module from equipment outside, wire clamp component will clamp wire rod and stripping and torsion wire by torsion wire module once triggering, effectively improve the processing accuracy, processing efficiency of equipment, and, operator hand does not need to approach torsion wire module, will not be clamped injury, effectively improve work safety.

The application discloses a cable head lap joint auxiliary device, which comprises an upper base, a threading hole is arranged on the upper base, a first wire outlet is arranged on one side of the threading hole, a first wire clamping roller and a second wire clamping roller are arranged in the threading hole, the axis of the first wire clamping roller is parallel to the axis of the second wire clamping roller, the upper base is provided with a driving device for driving the first wire clamping roller, a support is slidably connected in the threading hole, the second wire clamping roller is rotationally connected to the support, and the upper base is provided with a sliding device for driving the support to slide along the threading hole. The cable head lap joint auxiliary device is not prone to interference with an electric cabinet and is convenient to move.

The application relates to a connecting method of an aluminum alloy soft conductor and a metal terminal, which comprises the following steps: S1: pretreatment and pre-assembly, stripping the insulating layer of the end of the aluminum alloy soft conductor to expose the core; inserting the core into the crimping area of the metal terminal and keeping a predetermined distance between the end surface of the insulating layer and the edge of the crimping area; S2: positioning and crimping, positioning and calibrating the metal terminal and the core after pre-assembly, and applying radial pressure to the crimping area to make it plastically deform to cover and fix the core; after crimping, a core exposure window is formed at the front end of the crimping area, and the end of the core is exposed outward from the core exposure window; S3: laser welding, aiming the laser beam at the core end located at the core exposure window to melt the core end to form a molten pool, and the molten aluminum fills the gap between the core and the inner wall of the crimping area and cools to form a transition welding layer; the laser welding does not add external solder.

The utility model discloses a kind of wire rod double-end terminal crimping integrated equipment, it includes: cabinet;Wire straightening device, it is set to one side of cabinet and is used to straighten wire;Cutter device, it is set on cabinet and is used to cut and skin wire;Front stripping and conveying device, it is movably set between wire straightening device and cutter device and is used to carry wire;First terminal compression device, it is set to cutter device side and is used to the terminal compression of wire front end;Rear stripping and conveying device, it is movably set to cutter device rear and is used to carry wire;Second terminal compression device, it is set on cabinet and is used to the terminal crimping of wire rear end.The utility model is by being set on cabinet two terminal compression devices to realize the terminal crimping of wire front end and rear end respectively, to realize wire double-end terminal crimping once, avoid single wire and need to process twice, greatly improve the efficiency of processing.

This utility model relates to the field of terminal crimping machine technology and discloses a terminal riveting machine, including a base plate. A riveting machine body is fixedly connected to the upper surface of the base plate, and a fixed seat, a placement seat, a docking seat, and a docking motor are fixedly connected to the upper surface of the base plate. This utility model has a reasonable structure. By placing one end of a stripped cable between two fixed clamps, and driving two fixed lead screws with a fixed double-head motor, the two fixed clamps clamp one end of the cable. The stripped end of the cable is placed on a fixed roller away from the fixed seat. A fixed hydraulic device moves the placement seat parallel to the fixed seat, causing the stripped position of the cable to move between the fixed roller and the straightening roller, straightening the stripped cable. The straightened cable is then placed into the riveting machine body, and a metal head is taken from the placement slot and placed into the riveting machine body, thus performing processing operations on the cable and the metal head.

The utility model discloses a kind of torsion wire devices of tin dipping machine, the working platform of tin dipping machine has tin dipping area and cutting line area, and torsion wire device is located between tin dipping area and cutting line area;Including: rotating mechanism is installed on translation mechanism;Translation mechanism is installed on the working platform of tin dipping machine;The fixed end of the telescopic cylinder of wire clamping mechanism is fixed in the side of fixed block, the movable end of telescopic cylinder passes through fixed block, and fixed block is fixed on rotating mechanism;The side of fixed block away from telescopic cylinder is equipped with clamping groove, first clamping block is fixed on clamping groove, second clamping block is connected with the two side walls of clamping groove by pivot on both sides, second clamping block is rotatably connected with pivot, the movable end of telescopic cylinder is connected with one end of second clamping block, and inductor is set on the cooperation surface of first clamping block or second clamping block.The torsion wire device of the utility model can ensure that wiring harness is clamped in place, and the problem of deviation or slackening cannot occur, belong to wiring harness processing technical field.

The utility model discloses an improved automatic terminal machine, it includes: bottom plate, clamping wire module, torsion wire module, send terminal module and material disc module, send terminal module includes support seat, support frame, first sliding block sliding rail, swing board, adjustment drive module, terminal compression module and swing cylinder module. The utility model discloses through setting up terminal compression module on the swing board of swing, makes terminal compression module can quickly from material disc module and swing to the between torsion wire module and clamping wire module, has realized simultaneously in limited space terminal compression and stripping torsion wire, has promoted the efficiency of wire processing greatly, swing board can retract along the first sliding block sliding rail, thereby adapts to the terminal of different length wire and makes equipment have higher adaptability. The utility model discloses do not need to rely on artificial stripping, and the degree of automation of equipment is better.

[Problems to be solved] Reduction of the machine cycle time in a cable harness manufacturing device in which general-purpose electrical wires and twisted-pair electrical wires are mixed. [Solution] A cable harness manufacturing device 1 is a device for the automatic production of a cable harness comprising a general-purpose electrical wire, a twisted-pair electrical wire, and a connector joined at their ends. The cable harness manufacturing device 1 includes a processing unit for a twisted-pair electrical wire 2, a processing unit for a general-purpose electrical wire 3, and a housing transport mechanism 10.The housing transport mechanism 10 is a mechanism for moving a connector housing between a terminal insertion machine 28 of the processing unit for twisted electrical wire 2 and a terminal insertion machine 37 of the processing unit for general electrical wire 3, comprising a housing holding tool for holding the connector housing, a conveyor belt for transporting the housing holding tool, and the like. The housing transport mechanism 10 causes the plurality of housing holding tools to circulate along a route such as P1-P2-P3-P4-P1.

The utility model relates to a line crimping equipment technical field especially relates to a kind of multi-wire head wire stripping crimping device. Including: rack, stand and positioning assembly;The rack lower side is equipped with the horizontal rail connected with stand;The upper surface of the stand is provided with a plurality of lower compression interfaces, middle part is equipped with first control piece, and the first control piece is equipped with the compression plate piece slidingly connected with stand;The positioning assembly is installed in the back of lower compression interface and is connected with rack, and the positioning assembly is provided with a plurality of limit passageways corresponding with lower compression interface;The utility model is cooperated with compression plate piece through stand, can realize the crimping of each line, ensure the stability of position, position wire head end simultaneously using limit passageway, ensure that the extension length of each wire head is certain, improve wire stripping quality.

The utility model discloses a kind of terminal and tin integration equipment of wire rod, it includes: cabinet;Wire straightening device;Cutter device;Front peeling and sending wire device;Terminal pressing device;Tin conveying device;Tin device;Tin device includes flux assembly, is set on cabinet and is used to drive wire rod to carry out tin dipping tin clip assembly, tin furnace, tin wire conveying component for tin furnace is set on cabinet and is used to tin wire conveying, and tin residue is scraped off by tin residue scraping component being set on the side of tin wire conveying component.The utility model is realized by being provided with terminal pressing device and tin device on cabinet to realize respectively to the both ends of wire rod and carry out terminal and tin operation, effectively realizes wire rod terminal and tin integration, avoids single wire needing to be processed twice, substantially improves the efficiency of processing, and it is suitable for popularization and application to various double-end terminal equipment.

A method for crimping an electrical cable with a shielding braid and an insulation enclosing the shielding braid includes removing the insulation at a predetermined area to expose an exposed portion of the shielding braid. The method includes crimping an inner crimp sleeve, comprising a pair of opposing crimp flanks, one of the crimp flanks has a locking latch and the other one of the crimp flanks has a latching receptacle, onto the insulation adjacent to the predetermined area and then bending back the exposed portion of the shielding braid at least sectionally over the inner crimp sleeve.

This invention relates to the field of wire harness processing equipment technology, and particularly to a multi-wire merging crimping machine and its usage method. The machine includes, sequentially arranged on a worktable: a tube feeding and cutting mechanism for feeding and automatically cutting heat shrink tubing to a certain length; a first transport mechanism for transporting the cut heat shrink tubing; and a wire feeding and tubing mechanism for feeding the main wire and completing the tubing action after merging the main and auxiliary wires. It includes: a linear module, a wire feeding assembly, and a tubing assembly. The transmission end of the linear module is equipped with the wire feeding assembly, and the front end of the wire feeding assembly has a tubing assembly. The tubing assembly includes: a fixed base, a pressing cylinder, a moving block, a guide tube, a front pushing cylinder, a front pushing rod, and a front pushing sliding sleeve. When performing the tubing action, this invention moves the heat shrink tubing from the direction of a single wire harness to the direction of merging multiple wire harnesses, adjusting the position of the heat shrink tubing. The tubing process is smooth and unobstructed, reducing the failure rate during tubing.

A coupler includes a body defining a channel therethrough, and a material disposed around the body. The coupler is movable between a first configuration in which an end of a conductor is removably disposed in the channel defined by the coupler, the conductor including a strength member including: a core formed from a composite material and an encapsulation layer disposed around the core, and a conductor layer disposed around the strength member, and a second configuration in which the coupler is crimped to cause the coupler to be fixedly coupled to the end of the conductor. The coupler may include a body including multiple segments. A sleeve may be disposed around the body. Methods of coupling couplers to conductors using backward press crimping are also described.

The application relates to the technical field of wire terminal crimping, and discloses a wire cable stripping and connecting terminal stamping integrated equipment which comprises a table plate, a pedestal, a wire clamping mechanism, a peeling mechanism, a control line depth mechanism, a peeling mechanism and a peeling mechanism. By setting the control line depth mechanism, the driving motor drives the rotating shaft and the threaded rod to rotate, and the moving plate moves on the threaded rod, thereby adjusting the position of the control plate, the cutting depth of the cutting blade can be precisely controlled in a blocking mode, and the screw can be set according to the specifications and requirements of different wire cables, the control plate can be flexibly disassembled and replaced to adjust the stripping depth of the wire cable, the wire core is prevented from being damaged due to excessive stripping, and the stripping is not complete due to insufficient stripping, the quality and precision of the stripping are improved, and the wire cable can be symmetrically and uniformly clamped by adopting two first electric push rods.

This invention provides a terminal crimping machine monitoring and management system for wire harness production, relating to the field of wire harness terminal crimping monitoring technology. The system includes: real-time dynamic thresholding of the digitally sampled signal based on its amplitude and slope characteristics to extract effective waveform data segments; dividing the discrete transient data sequence within the effective waveform data segments into several continuous sub-intervals at equal intervals according to time sequence; within each sub-interval, connecting adjacent sampling points with straight line segments to form trapezoids; calculating the area of ​​each trapezoid and summing the results to obtain an integral calculation result; and obtaining an integral curve reflecting the energy accumulation characteristics of the entire crimping process based on the integral calculation result. This invention provides real-time monitoring and intelligent management of the terminal crimping machine's operating status, improving the quality and efficiency of wire harness production.

The application relates to a wire harness end pressing, stripping, cutting and tin dipping integrated processing equipment, and belongs to the technical field of wire harness processing equipment. The equipment comprises a workbench, wherein an inlet mechanism, a wire clamping mechanism, a wire pulling mechanism, a stripping and cutting mechanism, a single-end pressing mechanism, a tin dipping mechanism and a discharging mechanism are sequentially arranged on the workbench along the wire processing direction; the wire clamping mechanism is located downstream of the inlet mechanism; the wire pulling mechanism cooperates with the wire clamping mechanism; the stripping and cutting mechanism cuts the wire pulled out by the wire pulling mechanism to a fixed length and strips the end insulating layer; the single-end pressing mechanism is arranged on one side of the wire clamping mechanism; and the tin dipping mechanism is located downstream of the stripping and cutting mechanism. Through the arrangement of the inlet mechanism, the wire clamping mechanism, the wire pulling mechanism, the stripping and cutting mechanism, the single-end pressing mechanism, the tin dipping mechanism and the discharging mechanism, multiple processes are integrated on the same workbench and linearly arranged along the workbench, so that continuous automatic processing of the wire from feeding to finished product is realized, manual transfer and operation are not needed, the processing efficiency is improved, and the labor cost is reduced.