Discharging mechanism of cold header
By introducing a vibration mechanism and a filter tank into the discharge mechanism of the cold heading machine, the oil on the surface of the workpiece is cleaned by using vibration and step-shaped filter plates, the problem of difficulty in completely removing oil in the prior art is solved, and the cleaning effect of the discharge mechanism is significantly improved.
Patent Information
- Application Number
- CN202421330584.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-06-11
AI Technical Summary
When the existing cold heading machine discharge mechanism is discharged, it is difficult to completely remove the oil on the surface of the workpiece, which affects the subsequent processing of the screws.
A discharge mechanism including a vibrating mechanism and an oil filter tank is designed. The vibration mechanism drives the oil filter tank and its internal filter plate to vibrate, so that the oil is separated from the workpiece and discharged through the filter plate under the filter plate, and the cleaning component further cleans the oil on the surface.
It effectively improves the cleaning effect of the discharge mechanism on the oil on the surface of the workpiece, ensures that the surface of the finished screw is clean, and improves the practicality of the equipment.
Smart Images

Figure CN222983801U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cold heading machines, and more specifically, it relates to a discharging mechanism of a cold heading machine. Background Technique
[0002] A cold heading machine is a special equipment mainly used for mass-producing fasteners such as nuts and bolts by heading. According to the metal plastic deformation theory, a certain pressure is applied to the metal blank at normal temperature to make it plastically deform in the die cavity and form according to the specified shape and size. During the use of the cold heading machine, a discharging mechanism needs to be set to assist in discharging.
[0003] At present, Chinese Patent No. CN220636205U discloses a discharging mechanism of a cold heading machine. It includes a base, a machine body is arranged on the base, a discharging port is arranged on the side of the machine body, a receiving hopper is arranged at the discharging port of the machine body, a baffle is fixedly arranged at the lower end of the discharging port on the outer side wall of the machine body, and a gap is arranged between the baffle and the outer side wall of the machine body; the discharging mechanism of the above cold heading machine facilitates the filtration of the impurities and oil brought out by the screws through the arrayed filter holes 3b. However, when discharging, the workpiece only passes through the filter holes 3b briefly, and the oil on the surface of the workpiece can only rely on its own weight to separate from the screw and drain from below the filter holes 3b, resulting in a large amount of oil still adhering to the surface of the screw finished product, affecting the subsequent processing of the screw. Content of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the purpose of the present utility model is to provide a discharging mechanism of a cold heading machine to solve the above technical problems.
[0005] To achieve the above purpose, the present utility model provides the following technical solution: A discharging mechanism of a cold heading machine includes a cold heading machine body. There is a discharging port on one side of the cold heading machine body. A base is arranged on one side of the discharging port. A vibration mechanism is arranged on the top of the base and the vibration mechanism is connected to a filter oil tank. A number of filter plates are arranged in a stepped manner in the filter oil tank. A cleaning component is arranged at the rear end of each filter plate inside the filter oil tank. The cleaning component is used to clean the oil on the surface of the workpiece.
[0006] The present utility model is further set as follows: The filter plate is arranged with the rear end inclined downward, and a number of material guiding grooves are arrayed on the top. The cross-section of the material guiding groove is in a V-shaped structure, and a number of filter holes are arrayed on the inner bottom wall.
[0007] The present utility model is further set as follows: The cleaning component includes a pivot rotatably arranged inside the filter oil tank, a brush roller fixed on the outside of the pivot, and bristles located outside the brush roller. An extrusion roller for extruding the bristles is fixedly arranged on one side of each brush roller inside the filter oil tank.
[0008] The present utility model is further configured as follows: An opening is formed at the rear side of the filter oil tank. An inclined discharge plate is arranged at the rear end of the opening and located at the rear end of the last filter plate. A finished product collection box is arranged on the top surface of the base corresponding to the inclined discharge plate.
[0009] The present utility model is further configured as follows: An oil baffle is fixedly arranged at the bottom of the opening. An oil discharge port is formed on the inner bottom wall of the filter oil tank inside the oil baffle. An oil liquid collection box is arranged on the top surface of the base corresponding to the oil discharge port.
[0010] The present utility model is further configured as follows: Four support frames are arranged on the top surface of the base at the four corners of the filter oil tank. At least one spring member is arranged at the top of the support frame. The upper end of the spring member is connected to a support seat, and the support seat is fixedly connected to the filter oil tank through a fixed shaft.
[0011] The present utility model is further configured as follows: The vibration mechanism includes a fixed frame fixedly arranged on the top surface of the base. A driving source is arranged at the top of the fixed frame, and the output shaft of the driving source is connected to a sector block. An eccentric wheel is fixedly arranged at the center of the side wall of the filter oil tank, and the sector block is eccentrically connected to the eccentric wheel.
[0012] In summary, the present utility model has the following beneficial effects: After the workpiece is processed by the cold heading machine body, it is discharged from the discharge port and falls into the filter oil tank. The vibration mechanism works and drives the filter oil tank to vibrate. While the filter oil tank vibrates, it drives the internal filter plates to vibrate. The vibration of the workpiece causes the oil liquid on its outer surface to separate and drain downward through the filter plates to the bottom of the filter oil tank. Since the sieve plates are distributed in a stepped manner, the vibration of the filter oil tank causes the workpiece to slide down step by step along the sieve plates. Cleaning components are arranged at the rear ends of the filter plates inside the filter oil tank. Each cleaning component further cleans the oil liquid on the surface of the workpiece, effectively improving the cleaning effect of the discharge mechanism on the oil liquid on the surface of the workpiece and enhancing the practicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;
[0015] Figure 2 It is a schematic cross-sectional view of the internal structure of the filter oil tank of the present utility model;
[0016] Figure 3 It is a three-dimensional structural schematic diagram of the filter plate of the present utility model;
[0017] Figure 4Schematic diagram of the cooperation between the extrusion roller and the brush roller of the present utility model;
[0018] Figure 5 Schematic perspective view of the support frame of the present utility model;
[0019] Figure 6 Schematic perspective view of the fixing frame of the present utility model.
[0020] Reference numerals: 1, cold heading machine body; 10, discharge port; 2, base; 20, support frame; 21, spring member; 22, support seat; 23, fixed shaft; 24, fixing frame; 25, drive source; 26, sector block; 27, eccentric wheel; 3, filter oil tank; 30, filter plate; 31, material guide groove; 32, filter hole; 33, opening; 34, discharge inclined plate; 35, finished product collection box; 36, oil baffle; 37, oil drain port; 38, oil liquid collection box; 4, pivot shaft; 40, brush roller; 41, brush bristles; 42, extrusion roller. Detailed implementation manners
[0021] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figure 1-6 As shown, a discharge mechanism of a cold heading machine according to an embodiment of the present utility model includes a cold heading machine body 1. A discharge port 10 is provided on one side of the cold heading machine body 1. A base 2 is arranged on one side of the discharge port 10. A vibration mechanism is arranged on the top of the base 2 and the vibration mechanism is connected to a filter oil tank 3. A plurality of filter plates 30 are distributed in a stepped manner in the filter oil tank 3. A cleaning component is arranged at the rear end of each filter plate 30 inside the filter oil tank 3. The cleaning component is used to clean the oil liquid on the surface of the workpiece.
[0023] During use, the workpiece is discharged from the discharge port 10 after being processed by the cold heading machine body 1 and falls into the filter oil tank 3. The vibration mechanism works and drives the filter oil tank 3 to vibrate. While the filter oil tank 3 vibrates, it drives each filter plate 30 inside it to vibrate. The vibration of the workpiece causes the oil liquid on its outside to separate and drain down to the bottom of the filter oil tank 3 through the filter plates 30;
[0024] Since the sieve plates are distributed in a stepped manner, the vibration of each filter oil tank 3 causes the workpiece to slide down step by step along each sieve plate. A cleaning component is arranged at the rear end of each filter plate 30 inside the filter oil tank 3. Each cleaning component further cleans the oil liquid on the surface of the workpiece, effectively improving the cleaning effect of the discharge mechanism on the oil liquid on the surface of the workpiece and improving the practicability of the equipment.
[0025] The filter plate 30 is arranged with its rear end inclined downward, and a number of material guiding grooves 31 are arrayed and opened at the top. The cross-section of the material guiding groove 31 is in a V-shaped structure, and a number of filter holes 32 are arrayed and opened on the inner bottom wall.
[0026] During use, by arranging the material guiding grooves 31, the workpieces are fed in batches, effectively avoiding the accumulation of workpieces. The opening of the filter holes 32 facilitates the downward discharge of the separated surface of the workpieces.
[0027] The cleaning assembly includes a pivot 4 rotatably arranged inside the filter oil tank 3, a brush roller 40 fixed to the outside of the pivot 4, and bristles 41 located outside the brush roller 40. On one side of each brush roller 40 inside the filter oil tank 3, an extrusion roller 42 for extruding the bristles 41 is fixedly arranged.
[0028] During use, the workpieces slide down along the inclined surface of the filter plate 30 and sequentially pass through the cleaning assemblies at the rear ends of each filter plate 30. The cleaning assembly includes the pivot 4 and the brush roller 40 fixed to the outside of the pivot 4. The rotation of the pivot 4 drives the rotation of the brush roller 40 and drives the bristles 41 to clean and collect the lubricating oil on the surface of the workpieces.
[0029] Furthermore, an extrusion roller 42 is arranged on one side of each pivot 4. The brush roller 40 rotates and causes the outer bristles 41 to pass through the extrusion roller 42. The extrusion roller 42 extrudes and discharges the oil adsorbed by the bristles 41 outside the brush roller 40, so that the bristles 41 can more efficiently clean the oil on the surface of the workpieces.
[0030] One end of each pivot 4 passes through the filter oil tank 3 and is connected with a pulley, and each pulley is connected with a driving belt. During operation, the driving belt is connected with an external driving source 25 to drive the synchronous rotation of each pivot 4, and further drive the synchronous operation of each brush roller 40. The connection and cooperation of the pulley, the driving belt and the external driving source 25 are all prior arts and will not be elaborated here.
[0031] An opening 33 is formed at the rear side of the filter oil tank 3. An outlet inclined plate 34 is arranged at the rear end of the last filter plate 30 corresponding to the opening 33. A finished product collection box 35 is arranged on the top surface of the base 2 corresponding to the outlet inclined plate 34.
[0032] During use, the workpieces slide down along each filter plate 30 in sequence. After passing through the cleaning assembly at the rear end of the lowermost filter plate 30, they fall onto the outlet inclined plate 34 and are guided by the outlet inclined plate 34 to the finished product collection box 35 for collection.
[0033] A oil baffle 36 is fixedly arranged at the bottom of the opening 33. An oil discharge port 37 is opened on the inner bottom wall of the filter oil tank 3 inside the oil baffle 36. An oil collection box 38 is arranged on the top surface of the base 2 corresponding to the oil discharge port 37.
[0034] During use, the oil on the surface of the workpiece is separated from the workpiece through the action of vibration and the cleaning component and is discharged downward through the filter holes 32 of the filter plate 30 to the bottom of the filter oil tank 3. Then, the oil is discharged from the filter oil tank 3 through the oil discharge port 37 and collected in the oil collection tank 38.
[0035] At the four corners of the top surface of the filter oil tank 3 on the top surface of the base 2, four support frames 20 are provided. At least one spring member 21 is provided at the top of the support frame 20. The upper end of the spring member 21 is connected to a support seat 22, and the support seat 22 is fixedly connected to the filter oil tank 3 through a fixed shaft 23.
[0036] During use, by providing multiple support frames 20 to support the filter oil tank 3, two spring members 21 are provided at the top of each support frame 20. The upper ends of the two spring members 21 are commonly connected to a support seat 22. The spring members 21 provide support for the filter oil tank 3, and when the filter oil tank 3 vibrates, the spring members 21 will only deform but will not cause the support seat 22 to be separated from the spring members 21. The support frames 20 provide stable support for the filter oil tank 3 and at the same time ensure the stable vibration of the filter oil tank 3.
[0037] The vibration mechanism includes a fixed frame 24 fixedly arranged on the top surface of the base 2. A driving source 25 is provided at the top of the fixed frame 24, and an output shaft of the driving source 25 is connected to a sector block 26. An eccentric wheel 27 is fixedly arranged at the center of the side wall of the filter oil tank 3, and the sector block 26 is eccentrically connected to the eccentric wheel 27.
[0038] During use, the driving source 25 includes an asynchronous motor fixedly installed on the top of the fixed frame 24. The asynchronous motor is drivingly connected to a speed reducer, and an output shaft of the speed reducer is connected to the sector block 26 through a coupling. When working, the asynchronous motor is started and the sector block 26 is driven to rotate through the speed reducer. The sector block 26 is eccentrically connected to the eccentric wheel 27, thereby driving the eccentric wheel 27 to perform eccentric motion to drive the filter oil tank 3 to vibrate.
[0039] All the electrical components appearing in this article are electrically connected to an external main controller and 220V mains power, and the main controller can be a conventional known device such as a computer for control.
[0040] At the same time, it should be pointed out that the terms used in the present invention, such as "front", "rear", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation on the protection scope of the present invention.
[0041] The above are only the preferred embodiments of the present utility model, and the protection scope of the present utility model is not limited to the above embodiments. All technical solutions falling within the concept of the present utility model belong to the protection scope of the present utility model. It should be noted that for those of ordinary skill in the art, several improvements and refinements made without departing from the principle of the present utility model should also be regarded as within the protection scope of the present utility model.
Claims
1. A discharge mechanism of a cold heading machine, comprising a cold heading machine body (1), wherein a discharge port (10) is provided on one side of the cold heading machine body (1), and characterized in that: A base (2) is provided on one side of the discharge port (10), a vibration mechanism is provided on the top of the base (2) and the vibration mechanism is connected to an oil filter box (3), a plurality of filter plates (30) are arranged in a stepped manner in the oil filter box (3), a cleaning component is provided at the rear end of each filter plate (30) in the oil filter box (3), and the cleaning component is used to clean the oil on the surface of the workpiece; four support frames (20) are provided on the top surface of the base (2) at the four corners of the oil filter box (3), and at least one support frame (20) is provided on the top of the support frame (20) A spring member (21), the upper end of which is connected to a support seat (22), and the support seat (22) is fixedly connected to the oil filter box (3) via a fixed shaft (23); the vibration mechanism comprises a fixed frame (24) fixedly arranged on the top surface of the base (2), a driving source (25) is arranged on the top of the fixed frame (24), and the output shaft of the driving source (25) is connected to a sector block (26); an eccentric wheel (27) is fixedly arranged at the center of the side wall of the oil filter box (3), and the sector block (26) is eccentrically connected to the eccentric wheel (27).
2. The discharge mechanism of the cold heading machine according to claim 1, characterized in that: The filter plate (30) is arranged with its rear end tilted downward and a plurality of material guide grooves (31) are arranged in an array on the top. The cross section of the material guide groove (31) is a V-shaped structure and a plurality of filter holes (32) are arranged in an array on the inner bottom wall.
3. The discharge mechanism of the cold heading machine according to claim 1, characterized in that: The cleaning assembly comprises a pivot (4) rotatably arranged inside an oil filter box (3), a brush roller (40) fixedly arranged outside the pivot (4), and bristles (41) located outside the brush roller (40); a squeezing roller (42) for squeezing the bristles (41) is fixedly arranged on one side of each brush roller (40) in the oil filter box (3).
4. The discharge mechanism of the cold heading machine according to claim 3, characterized in that: An opening (33) is formed on the rear side of the oil filter box (3); the opening (33) is located at the rear end of the last filter plate (30); a discharge inclined plate (34) is provided; and a finished product collection box (35) is provided on the top surface of the base (2) at a position corresponding to the discharge inclined plate (34).
5. The discharge mechanism of the cold heading machine according to claim 4, characterized in that: An oil baffle plate (36) is fixedly arranged at the bottom of the opening (33); an oil discharge port (37) is provided on the inner bottom wall of the oil filter box (3) and located inside the oil baffle plate (36); and an oil collection box (38) is provided on the top surface of the base (2) and located at a position corresponding to the oil discharge port (37).
Citation Information
Patent Citations
Discharging mechanism of cold header
CN220636205U