Cleaning device for die steel shot blasting machine

By designing a cleaning device for a mold steel shot blasting machine containing air and magnetic separation structures, the problem of entrained steel chips and crushed balls in the projectile is solved, efficient cleaning of the mold steel surface and effective recycling of the projectiles is achieved, and the secondary use effect is improved.

CN222986698UActive Publication Date: 2025-06-17JINYUN SANFENG MOULD CO LTD
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Patent Information

Application Number
CN202422111754.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-17
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

When existing shot blasting machines clean the surface of mold steel, steel chips and pellets are easily entrained in the projectile, resulting in poor secondary use effect. A cleaning device is needed to solve this problem.

Method used

A cleaning device for mold steel shot blasting machine is designed, including a collection bucket, cleaning chamber, blower, collection guide groove, lead pipe, air duct, magnetization device and magnetic strip. Through air selection and magnetic selection structure, the broken balls and impurities in the projectile are cleaned out.

Benefits of technology

Through the use of this device, the crushed balls and impurities in the projectile during the shot blasting process can be effectively cleaned, ensuring the secondary use effect of the projectile, and improving the cleaning efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cleaning device for a die steel shot blasting machine, which comprises a collecting hopper, a cleaning bin communicated with the lower part of the collecting hopper, a blowing fan I arranged on the side surface of the cleaning bin, a collecting guide groove I arranged in the opposite direction of the blowing fan I and used for collecting broken shots and impurities, a material guide pipe communicated with the bottom of the cleaning bin, an air pipe connected with the material guide pipe, and an air outlet connected with the air pipe. A second blowing fan is installed at the bottom of the air pipe, a magnetizing device is installed at the position, above the second blowing fan, of the air pipe, a magnetic strip is installed on the side face of the middle section of the air pipe, a second collecting guide groove used for collecting shots is oppositely formed in the magnetic strip, and the top of the air pipe is communicated with an external recycling pipe. According to the shot blasting machine, the winnowing and magnetic separation structures are arranged, so that broken shots and impurities in the shots in the shot blasting treatment process can be well cleaned out, and the secondary use effect of the shots is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of die steel processing and relates to a cleaning device for a die steel shot blasting machine. Background Art

[0002] Shot blasting cleaning is a kind of equipment that uses a high-speed rotating impeller to throw abrasive particles onto the surface of the workpiece to achieve the purpose of cleaning the workpiece. This equipment is widely used in various industries for tasks such as sand removal, rust removal, descaling and surface strengthening of castings and forgings. When the existing shot blasting machine cleans the surface of mold steel, the projectiles of the shot blasting machine will bring out the impurity layer and burrs on the surface of the mold steel when they hit the mold steel. The projectiles of the shot blasting machine are usually reused. Therefore, in order to avoid the projectiles carrying steel chips and broken shots brought out by the previous wave of shot blasting, it is necessary to design a cleaning device for mold steel shot blasting machines. Summary of the invention

[0003] The utility model aims to solve the above problems in the prior art and proposes a cleaning device for a mold steel shot blasting machine.

[0004] The purpose of the utility model can be achieved through the following technical solutions: a cleaning device for a mold steel shot blasting machine, comprising a collecting bucket, characterized in that a cleaning bin is connected below the collecting bucket, a blowing fan is installed on the side of the cleaning bin, a collecting guide groove for collecting broken pills and impurities is arranged opposite to the blowing fan, a material guide pipe is connected to the bottom of the cleaning bin, the material guide pipe is connected to an air duct, a blowing fan is installed at the bottom of the air duct, a magnetizing device is installed at the air duct above the blowing fan, a magnetic strip is installed on the side of the middle section of the air duct, a collecting guide groove for collecting pellets is arranged opposite to the magnetic strip, and the top of the air duct is connected to an external recovery pipe.

[0005] The working principle of the utility model is as follows: a collecting bucket is arranged below the working area of ​​the die steel shot blasting machine, and the shot mixture after shot blasting is collected by the collecting bucket, and the shot mixture enters the cleaning bin under the action of gravity, and the crushed shots and impurities lighter than the shots are blown down to the collecting guide groove 1 for collection by the blowing fan 1 on the side, and the shots after preliminary cleaning enter the guide pipe and are guided to the air duct, and the shots entering the air duct are transported upward under the action of the blowing fan 2, and the shots in the air duct are first magnetized by the magnetizing device, while other impurities in the shots will not be magnetized, and then the magnetized shots will fall into the collecting guide groove 2 for collection under the action of magnetic repulsion when passing through the magnetic strip, and the impurities that are not magnetized will be transported to the recovery pipe at the top of the air duct for collection.

[0006] The collecting guide groove is provided with chamfers at two locations.

[0007] The above structure is adopted to facilitate the collection of projectiles.

[0008] The magnetization device is arranged with the same polarity as the magnetic strip.

[0009] With the above structure, the projectile is conveyed by repulsive force.

[0010] The collection hopper is closer to the first blowing fan in the horizontal direction than the material guiding pipe.

[0011] With the above structure, the offset of the projectile under the action of the first blowing fan is corrected.

[0012] Both the cleaning bin and the inner wall of the air duct are made of alloy materials.

[0013] With the above structure, the wear resistance is ensured.

[0014] Compared with the prior art, the cleaning device for the die steel shot blasting machine has the following advantages: By setting up the air separation and magnetic separation structures, the present utility model can well clean the broken shots and impurities in the shots during the shot blasting process, ensuring the secondary use effect of the shots. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the overall sectional structure schematic diagram of the present utility model.

[0016] Figure 2 is the schematic diagram of the cleaning process of the shots in the present utility model.

[0017] In the figure, 1. collection hopper; 2. cleaning bin; 3. first blowing fan; 4. first collection guide groove for collecting broken shots and impurities; 5. material guiding pipe; 6. air duct; 7. second blowing fan; 8. magnetization device; 9. magnetic strip; 10. second collection guide groove for collecting shots. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The following are specific embodiments of the present utility model in combination with the drawings, and the technical solutions of the present utility model will be further described, but the present utility model is not limited to these embodiments.

[0019] As Figure 1-2 shown, the cleaning device for the die steel shot blasting machine of the present utility model includes a collection hopper 1, the collection hopper 1 is communicated with a cleaning bin 2 below, a first blowing fan 3 is installed on the side of the cleaning bin 2, a first collection guide groove 4 for collecting broken shots and impurities is arranged opposite to the first blowing fan 3, the bottom of the cleaning bin 2 is communicated with a material guiding pipe 5, the material guiding pipe 5 is connected with an air duct 6, a second blowing fan 7 is installed at the bottom of the air duct 6, a magnetization device 8 is installed at the upper part of the air duct 6 above the second blowing fan, a magnetic strip 9 is installed on the side of the middle section of the air duct 6, a second collection guide groove 10 for collecting shots is arranged opposite to the magnetic strip 9, and the top of the air duct 6 is communicated with an external recovery pipe.

[0020] The shots in the present utility model are alloy shots.

[0021] In the present utility model, the magnetization device 8 adopts an existing product that can magnetize alloy projectiles within a short period of time.

[0022] In the present utility model, the magnetic strip 9 is connected to an external electric control structure to form an electromagnet structure.

[0023] A chamfer is provided at the collection guide groove II 10.

[0024] The magnetization device 8 and the magnetic strip 9 are arranged with the same polarity.

[0025] The collection hopper 1 is closer to the blowing fan I 3 in the horizontal direction than the material guiding pipe 5.

[0026] In the present utility model, the corrected offset can be adjusted according to the weight of the projectiles.

[0027] The inner walls of both the cleaning chamber 2 and the air duct 6 are made of alloy materials.

[0028] The inner walls in contact with the projectiles in the present utility model are all provided with wear-resistant layers made of the same alloy material.

[0029] The working principle of the present utility model: The collection hopper 1 is arranged below the working area of the die steel shot blasting machine. The shot material mixture after shot blasting treatment is collected through the collection hopper 1. The shot material mixture enters the cleaning chamber 2 under the action of gravity. The broken shots and impurities lighter than the projectiles are blown off by the blowing fan I 3 on the side and collected in the collection guide groove I 4. The preliminarily cleaned projectiles then enter the material guiding pipe 5 and are guided to the air duct 6. The projectiles entering the air duct 6 are conveyed upward under the action of the blowing fan II 7. The projectiles in the air duct 6 first pass through the magnetization device 8 for magnetization treatment. Other impurities in the projectiles will not be magnetized. Then, when passing through the magnetic strip 9, the magnetized projectiles fall into the collection guide groove II 10 for collection under the action of magnetic repulsion. The non-magnetized impurities are conveyed to the recovery pipe at the top of the air duct 6 for collection.

[0030] In the present utility model, each mechanism is connected and driven through the prior art and is synchronously controlled through the control panel.

[0031] The above components are all common standard parts or parts known to those skilled in the art. Their structures and principles can all be known to those skilled in the art through technical manuals or obtained through conventional experimental methods.

[0032] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art of the present utility model can make various modifications or supplements to the described specific embodiments or use similar methods for substitution, but will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.

Claims

1. A cleaning device for a mold steel shot blasting machine, comprising a collecting hopper (1), characterized in that: The collecting hopper (1) is connected to a cleaning bin (2) below, a blowing fan (3) is installed on the side of the cleaning bin (2), and a collecting guide groove (4) for collecting broken pills and impurities is arranged opposite to the blowing fan (3). A material guide pipe (5) is connected to the bottom of the cleaning bin (2), and the material guide pipe (5) is connected to an air duct (6). A second blowing fan (7) is installed at the bottom of the air duct (6), and a magnetizing device (8) is installed at the air duct (6) above the second blowing fan. A magnetic strip (9) is installed on the side of the middle section of the air duct (6), and a second collecting guide groove (10) for collecting pellets is arranged opposite to the magnetic strip (9). The top of the air duct (6) is connected to an external recovery pipe.

2. A cleaning device for a mold steel shot blasting machine according to claim 1, characterized in that: The collecting guide groove 2 (10) is provided with a chamfer.

3. A cleaning device for a mold steel shot blasting machine according to claim 1, characterized in that: The magnetizing device (8) and the magnetic strip (9) are arranged with the same polarity.

4. A cleaning device for a mold steel shot blasting machine according to claim 1, characterized in that: The collecting hopper (1) is closer to the air blowing fan (3) in the horizontal direction than the material guiding pipe (5).

5. The cleaning device for a mold steel shot blasting machine according to claim 1, characterized in that: The cleaning chamber (2) and the inner wall of the air duct (6) are both made of alloy material.

Citation Information

Cited By

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