Rubber core multi-layer sheet compression roller bubble removing device

By designing a rubber core laminated sheet pressing roller defoaming device including a pressing roller device, a rotating bracket, a locking device and a counterweight device, the problem that bubble defects cannot be completely avoided in the prior art are solved, and the bubble removal function is effectively improved, and the quality of semi-finished products is improved.

CN222987641UActive Publication Date: 2025-06-17TRIANGLE TIRE
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Patent Information

Application Number
CN202421988937.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-06-17
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing laminate sheet rolling device cannot completely avoid bubble defects in the rubber core pressing process, resulting in poor quality of semi-finished products and waste defective products.

Method used

A rubber core laminated sheet pressing roller debubbing device is designed, including a pressing roller device, a rotating bracket, a locking device and a counterweight device. Through the coordination of the rotating bracket and the locking device, the positioning and fixing of the pressing roller device is achieved; the counterweight device adjusts the downforce through the design of the counterweight block and baffle to achieve the foam removal function.

Benefits of technology

The device has a simple and reasonable structure, easy installation, high operating performance, and can effectively realize the defoaming function, improve the quality of semi-finished products, and reduce waste products.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222987641U_ABST
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Abstract

The utility model relates to a rubber core multi-layer sheet compression roller defoaming device, and belongs to the field of tire production equipment. One end of the compression roller device is rotationally connected with one end of the rotating support, the other end of the rotating support is hinged to the locking device, and the balance weight device is installed on the compression roller device. The locking device comprises a locking handle, a locking bolt and a locking nut, the locking handle and the locking bolt are welded together, and the locking nut is welded to the rotating support; the rotating support comprises a rotating ring and side plates, the rotating ring sleeves the equipment output shaft, a locking nut is welded to one side of the rotating ring, the side plates are welded to the two sides of the rotating ring, and holes are formed in the lower ends of the side plates and connected with the compression roller device; a rotating bearing of the compression roller device is fixed between the side plates through a pin shaft, one end of a compression roller supporting plate is connected with the rotating bearing, a compression roller shaft is fixed to the other end of the compression roller supporting plate, and a compression roller is installed on the compression roller shaft and freely rotates. The balance weight device comprises a balance weight block and baffles, the balance weight block is arranged on the press roller supporting plate in a sleeved mode, and the baffles are welded to the upper portion and the lower portion of the press roller supporting plate.
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Description

Technical Field

[0001] The utility model relates to the field of tire production devices, and more specifically, to a defoaming device for a rubber core multi-layer sheet pressing roller. Background Art

[0002] As is well known, a multi-layer sheet pressing roller is a device for removing air bubbles from semi-finished products in the widely used rubber tire industry. Nowadays, modern industrial enterprises are developing rapidly. Especially for the tire industry, how to improve the quality of semi-finished products, prevent the production of defective products, and effectively save costs under the existing equipment functional devices has become a priority issue for the modern tire industry. During the production process of semi-finished products in the front process of the tire industry, air bubble defects are prohibited in semi-finished products, otherwise it will affect the quality of finished tires. In the rubber core extrusion process, the existing multi-layer sheet defoaming device cannot completely avoid the generation of such defects, resulting in a large number of waste and defective products. Summary of the Invention

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a defoaming device for a rubber core multi-layer sheet pressing roller, which can achieve the defoaming function and effectively improve the quality of semi-finished products.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a defoaming device for a rubber core multi-layer sheet pressing roller is provided with a pressing roller device. The feature is that one end of the pressing roller device is rotatably connected to one end of a rotating bracket, and the other end of the rotating bracket is hinged to a locking device. A counterweight device is installed on the pressing roller device; the locking device includes a locking handle, a locking bolt, and a locking nut. The locking handle is welded to the locking bolt, and the locking nut is welded to the rotating bracket; the rotating bracket includes a rotating ring and side plates. The rotating ring is sleeved on the equipment output shaft, and the locking nut is welded on one side of the rotating ring. The side plates are welded on both sides of the rotating ring, and the lower ends of the side plates are provided with holes for connecting the pressing roller device; the pressing roller device includes a rotating bearing, a pin shaft, a pressing roller support plate, a locking hook, a pressing roller shaft, a pressing roller, a pressing roller setscrew, and a fixing rope. The rotating bearing is fixed between the side plates by the pin shaft. One end of the pressing roller support plate is connected to the rotating bearing, and the pressing roller shaft is fixed to the other end of the pressing roller support plate. The pressing roller is installed on the pressing roller shaft and rotates freely; the counterweight device includes a counterweight block and a baffle. The counterweight block is sleeved on the pressing roller support plate, and the baffle is welded above and below the pressing roller support plate.

[0005] A locking hook is welded on the pressing roller support plate, and one end of the locking hook is connected to one end of the fixing rope, and the other end of the fixing rope is fixed to the equipment output shaft.

[0006] A pressing roller setscrew is installed on the pressing roller.

[0007] The beneficial effect of the utility model is that the structure is simple and reasonable, the installation is easy, the operation performance is high, the defoaming function can be achieved, and the quality of semi-finished products can be effectively improved. Brief Description of the Drawings

[0008] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0009] Figure 1 Schematic structural diagram of the present utility model.

[0010] In the figure, 1. Locking device, 1-1. Locking handle, 1-2. Locking bolt, 1-3. Locking nut, 2. Rotating bracket, 2-1. Rotating ring, 2-2. Side plate, 3. Pressure roller device, 3-1. Rotating bearing, 3-2. Pin shaft, 3-3. Pressure roller support plate, 3-4. Lock hook, 3-5. Pressure roller shaft, 3-6. Pressure roller, 3-7. Pressure roller set screw, 3-8. Fixed rope, 4. Counterweight device, 4-1. Counterweight block, 4-2. Baffle. Specific embodiments

[0011] In the figure, the present utility model is provided with a pressure roller device 3. One end of the pressure roller device 3 is rotatably connected to one end of the rotating bracket 2, and the other end of the rotating bracket 2 is hinged to the locking device 1. A counterweight device 4 is installed on the pressure roller device 3; the locking device 1 includes a locking handle 1-1, a locking bolt 1-2, and a locking nut 1-3. The locking handle 1-1 is welded to the locking bolt 1-2, and the locking nut 1-3 is welded to the rotating bracket 2. By rotating the locking handle 1-1, the rotating bracket 2 can be fixed to the equipment to realize the positioning function of the rotating bracket 2; the rotating bracket 2 includes a rotating ring 2-1 and side plates 2-2. The rotating ring 2-1 is sleeved on the output shaft of the equipment, and the locking nut 1-3 is welded on one side of the rotating ring 2-1. The side plates 2-2 are welded on both sides of the rotating ring 2-1, and the lower ends of the side plates 2-2 are provided with holes to connect the pressure roller device 3; the pressure roller device 3 includes a rotating bearing 3-1, a pin shaft 3-2, a pressure roller support plate 3-3, a lock hook 3-4, a pressure roller shaft 3-5, a pressure roller 3-6, a pressure roller set screw 3-7, and a fixed rope 3-8. The rotating bearing 3-1 is fixed between the side plates 2-2 by the pin shaft 3-2. One end of the pressure roller support plate 3-3 is connected to the rotating bearing 3-1, and free rotation can be realized through the rotation of the rotating bearing 3-1. The pressure roller shaft 3-5 is fixed to the other end of the pressure roller support plate 3-3, and the pressure roller 3-6 is installed on the pressure roller shaft 3-5 for free rotation. A pressure roller set screw 3-7 is installed on the pressure roller 3-6. After the pressure roller set screw 3-7 is tightened, the pressure roller 3-6 can be prevented from moving and shifting. A lock hook 3-4 is welded on the pressure roller support plate 3-3. The lock hook 3-4 is connected to one end of the fixed rope 3-8, and the other end of the fixed rope 3-8 is fixed to the output shaft of the equipment. When the pressure roller device 3 is not operating, the fixed rope 3-8 pulls the lock hook 3-4 to lift the pressure roller device 3; the counterweight device 4 includes a counterweight block 4-1 and a baffle 4-2. The counterweight block 4-1 is sleeved on the pressure roller support plate 3-3, and baffles 4-2 are welded above and below the pressure roller support plate 3-3 to prevent the counterweight block 4-1 from shifting.

[0012] Adjust the rotating bracket 2 to the required position through the locking device 1, remove the fixing rope 3-8 on the locking hook 3-4, and the roller support plate 3-3 rotates with the rotation of the rotating bearing 3-1. After the roller 3-6 at the front end of the roller device 3 descends, it contacts the thousand-layer sheet roller. Due to the action of the counterweight device 4, it presses the thousand-layer sheet roller tightly. The roller 3-6 rotates together with the thousand-layer sheet roller to prevent friction of the semi-finished product, and then adjust the downward pressure through the counterweight device 4 to achieve the function of removing bubbles from the rubber core.

Claims

1. A roller defoaming device for a rubber core melaleuca sheet, provided with a roller device, characterized in that: One end of the pressure roller device is rotatably connected to one end of the rotating bracket, and the other end of the rotating bracket is hinged to the locking device, and a counterweight device is installed on the pressure roller device; the locking device includes a locking handle, a locking bolt, and a locking nut. The locking handle is welded to the locking bolt, and the locking nut is welded to the rotating bracket; the rotating bracket includes a rotating ring and a side plate. The rotating ring is sleeved on the output shaft of the equipment, a locking nut is welded on one side of the rotating ring, and the side plates are welded on both sides of the rotating ring. The lower end of the side plate has a hole connected to the pressure roller device; the pressure roller device includes a rotating bearing, a pin shaft, a pressure roller support plate, a locking hook, a pressure roller shaft, a pressure roller, a pressure roller top screw, and a fixing rope. The rotating bearing is fixed between the side plates by a pin shaft, one end of the pressure roller support plate is connected to the rotating bearing, the pressure roller shaft is fixed to the other end of the pressure roller support plate, and the pressure roller is installed on the pressure roller shaft and rotates freely; the counterweight device includes a counterweight block and a baffle. The counterweight block is sleeved on the pressure roller support plate, and the baffle is welded above and below the pressure roller support plate.

2. The defoaming device for the rubber core melaleuca sheet according to claim 1, characterized in that A locking hook is welded on the pressure roller support plate, the locking hook is connected to one end of a fixing rope, and the other end of the fixing rope is fixed on the output shaft of the equipment.

3. The defoaming device for the rubber core melaleuca sheet according to claim 1, characterized in that A pressing roller top screw is installed on the pressing roller.