Magnetic shoe detection die

By designing a magnetic tile detection mold with an annular cylinder, a placement plate, a shell and an ultrasonic flaw detection probe, the problem that ultrasonic flaw detection heads in the prior art is difficult to align with the magnetic tile detection surface, and comprehensive detection of magnetic tiles of different sizes is achieved, which improves the detection efficiency and effect.

CN222994394UActive Publication Date: 2025-06-17ANHUI YUANXIN PRECISION MASCH TECH CO LTD
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Patent Information

Application Number
CN202421613544.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-06-17
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

When the existing DC motor magnetic tile detection molds detect magnetic tile of different lengths or widths, the ultrasonic flaw detection head is difficult to align the detection surface of the magnetic tile, which affects the detection efficiency and effect.

Method used

A magnetic tile detection mold is designed, including an annular cylinder, a placement plate, a housing and an ultrasonic flaw detection probe. The first drive motor drives the ultrasonic flaw detection probe to slide along the axis of the housing, and uses the rotating assembly to rotate the probe to the next area of ​​the alignment magnetic tile, thereby achieving a comprehensive detection of the entire area of ​​the magnetic tile.

Benefits of technology

This design improves the efficiency and effect of magnetic tiles detection, allowing comprehensive inspection of magnetic tiles of different sizes, reducing the need for manual adjustment, and improving the stability and accuracy of detection.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222994394U_ABST
    Figure CN222994394U_ABST
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Abstract

The utility model relates to a magnetic shoe detection die, which comprises an annular cylinder body, a placing part for placing a magnetic shoe is arranged in the annular cylinder body, the placing part comprises two groups of placing plates, and the two groups of placing plates are symmetrically arranged in the annular cylinder body and extend along the height direction of the annular cylinder body. A shell is arranged on the inner wall of the annular cylinder in the height direction, an ultrasonic flaw detection probe is arranged on the side, close to the containing plate, of the shell and slides in the axis direction of the shell, and a rotating assembly used for driving the shell to rotate in the circumferential direction of the annular cylinder is arranged at one end of the annular cylinder. According to the utility model, the whole area of the magnetic shoe can be effectively and comprehensively detected, and the detection effect and efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnetic tile detection, in particular to a magnetic tile detection mold. Background Art

[0002] The magnetic tile of a DC motor is a kind of permanent magnet in the form of a tile-shaped magnet mainly used in permanent magnet motors. If there are cracks on the magnetic tile, it will affect the operation of the DC motor, thus affecting the qualification rate of the DC motor. Most of the existing magnetic tiles of DC motors are detected by manually holding an ultrasonic flaw detector.

[0003] The utility model with the publication number of CN215599079U provides a magnetic tile detection mold for DC motor production. The magnetic tile detection mold for DC motor production includes a placement table; a plurality of legs, and the legs are installed on the bottom side of the placement table; a transverse automatic ultrasonic flaw detection device can perform transverse ultrasonic flaw detection on the magnetic tile.

[0004] When the above detection device detects the magnetic tile, the position adjustment of the ultrasonic flaw detection head by the transverse automatic ultrasonic flaw detection device therein is limited, and the range for the ultrasonic flaw detection head to be aligned with the detection surface of the magnetic tile is limited. When detecting magnetic tiles with different lengths or widths, it is difficult to align the ultrasonic flaw detection head with a region of the magnetic tile, which affects the detection efficiency and effect. Summary of the Utility Model

[0005] Aiming at the deficiencies of the existing technology, the utility model provides a magnetic tile detection mold, and the specific technical solution is as follows:

[0006] The magnetic tile detection mold includes an annular cylinder body, and a placement part for placing magnetic tiles is arranged inside the annular cylinder body. The placement part includes two groups of placement plates, and the two groups of placement plates are symmetrically arranged inside the annular cylinder body and extend along the height direction of the annular cylinder body. A shell is arranged on the inner wall of the annular cylinder body in the height direction. An ultrasonic flaw detection probe is arranged on one side of the shell close to the placement plate. The ultrasonic flaw detection probe is slidably arranged along the axial direction of the shell. A rotation assembly for driving the shell to rotate circumferentially along the annular cylinder body is arranged at one end of the annular cylinder body.

[0007] As an improvement of the above technical solution: a first driving motor is installed on one side inside the shell. The output shaft of the first driving motor is fixedly connected with a nut block, and the other end of the nut block is rotatably connected with the other side inside the shell. A threaded rod is threadedly connected to the nut block. An activity port is opened on one side of the shell close to the placement plate. One end of the ultrasonic flaw detection probe is fixedly connected with the nut block, and the nut block is slidably connected to the activity port.

[0008] As an improvement of the above technical solution: a base is provided at the bottom of the annular cylinder body, and one ends of the two placing plates away from the rotating assembly are connected through a U-shaped frame, and the U-shaped frame is fixedly connected to the base through a vertical rod.

[0009] As an improvement of the above technical solution: the two placing plates are both inclined, and the included angle between the placing plate and the horizontal plane is between 120° and 150°.

[0010] As an improvement of the above technical solution: the rotating assembly includes a second driving motor, a fixed mounting plate and a rotating rod. The second driving motor is fixedly mounted on the fixed mounting plate. One end of the rotating rod is connected to the output shaft of the second driving motor, and the other end of the rotating rod is fixedly connected to the housing. One side of the housing close to the annular cylinder body is adapted to the inner side wall of the annular cylinder body, and one side of the housing close to the annular cylinder body is in contact with the inner side wall of the annular cylinder body.

[0011] The beneficial effects of the present utility model:

[0012] When detecting the defects of the magnetic tile to be detected, first place the magnetic tile on the two placing plates. After the placement is completed, first operate the first driving motor to drive the ultrasonic flaw detector probe connected to the nut block to move to one side of the magnetic tile, then start the ultrasonic flaw detector probe, and then start the first driving motor, so that the first driving motor gradually drives the ultrasonic flaw detector probe to move along the length direction of a region of the magnetic tile, so that the ultrasonic flaw detector probe performs a comprehensive detection on this region. After the detection of this region is completed, the ultrasonic flaw detector probe on the housing is rotated to align with the next region of the magnetic tile through the rotating assembly, and then the above steps are performed to comprehensively detect this region, so that the whole region of the magnetic tile can be effectively and comprehensively detected, improving the inspection effect and efficiency. Description of the Drawings

[0013] Figure 1 is a schematic three-dimensional structure diagram of the whole of the present utility model Figure 1 ;

[0014] Figure 2 is a schematic three-dimensional structure diagram of the whole of the present utility model Figure 2 ;

[0015] Figure 3 is a schematic internal structure diagram of the housing in the present utility model.

[0016] Reference numerals: 1, annular cylinder body; 2, base; 3, housing; 30, movable opening; 31, first driving motor; 32, threaded rod; 33, nut block; 34, ultrasonic flaw detector probe; 4, placing plate; 41, U-shaped frame; 42, vertical rod; 5, second driving motor; 51, fixed mounting plate; 52, rotating rod. Detailed Description of the Invention

[0017] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0018] Embodiment

[0019] Please refer to Figures 1 - 3 , a magnetic tile detection mold, including an annular cylinder body 1. An inner part of the annular cylinder body 1 is provided with a placement part for placing magnetic tiles. The placement part includes two groups of placement plates 4. The two groups of placement plates 4 are symmetrically arranged inside the annular cylinder body 1 and extend along the height direction of the annular cylinder body 1. An inner wall of the annular cylinder body 1 is provided with a housing 3 in the height direction. One side of the housing 3 close to the placement plate 4 is provided with an ultrasonic flaw detector probe 34. The ultrasonic flaw detector probe 34 is slidably arranged along the axial direction of the housing 3. One end of the annular cylinder body 1 is provided with a rotation assembly for driving the housing 3 to rotate circumferentially along the annular cylinder body 1.

[0020] In an optional embodiment: a first driving motor 31 is installed on one side inside the housing 3. An output shaft of the first driving motor 31 is fixedly connected with a nut block 33. The other end of the nut block 33 is rotatably connected with the other side inside the housing 3. A threaded rod 32 is threadedly connected to the nut block 33. An activity port 30 is opened on one side of the housing 3 close to the placement plate 4. The activity port 30 is opened along the axial direction of the housing 3. One end of the ultrasonic flaw detector probe 34 is fixedly connected with the nut block 33. The nut block 33 is slidably connected to the activity port 30. When the first driving motor 31 is started, the ultrasonic flaw detector probe 34 can be driven by the nut block 33 to move in the axial direction of the housing 3.

[0021] In an optional embodiment: a base 2 is arranged at the bottom of the annular cylinder body 1. One ends of the two placement plates 4 far from the rotation assembly are connected through a U-shaped frame 41. The U-shaped frame 41 is fixedly connected with the base 2 through a vertical rod 42, so that the two placement plates 4 can be stably connected inside the annular cylinder body 1.

[0022] In an optional embodiment: the two placement plates 4 are both inclined. The included angle between the placement plate 4 and the horizontal plane is between 120° and 150°. In this way, both sides of the magnetic tile to be detected can be placed more stably on the placement plate 4.

[0023] In an alternative embodiment: The rotating assembly includes a second driving motor 5, a fixed mounting plate 51, and a rotating rod 52. The second driving motor 5 is fixedly mounted on the fixed mounting plate 51. One end of the rotating rod 52 is connected to the output shaft of the second driving motor 5, and the other end of the rotating rod 52 is fixedly connected to the housing 3. The side of the housing 3 close to the annular cylinder 1 is adapted to the inner sidewall of the annular cylinder 1 and is in contact with the inner sidewall of the annular cylinder 1. When the housing 3 is rotated, the housing 3 can be rotated more stably. Specifically, the present application further includes a controller and a display. The first driving motor 31, the ultrasonic flaw detector probe 34, the second driving motor 5, and the display are all electrically or wirelessly communicatively connected to the controller. The detection data of the magnetic tile detected by the ultrasonic flaw detector probe 34 is conveniently displayed through the display.

[0024] Specifically, when detecting the defects of the magnetic tile to be detected, first place the magnetic tile on the two placing plates 4. After the placement is completed, first operate the first driving motor 31 to drive the ultrasonic flaw detector probe 34 connected to the nut block 33 to move to one side of the magnetic tile, then start the ultrasonic flaw detector probe 34, and then start the first driving motor 31 to gradually drive the ultrasonic flaw detector probe 34 to move in the length direction of an area of the magnetic tile, so that the ultrasonic flaw detector probe 34 can comprehensively detect this area. After the detection of this area is completed, the ultrasonic flaw detector probe 34 on the housing 3 is rotated to align with the next area of the magnetic tile through the rotating assembly, and then the above steps are performed to comprehensively detect this area, so that the entire area of the magnetic tile can be effectively and comprehensively detected, improving the inspection effect and efficiency.

[0025] When the ultrasonic flaw detector probe 34 is rotated and adjusted to be close to the side of the magnetic tile, the part of the side of the magnetic tile that is not blocked by the placing plate 4 can be detected first. When the inspection is completed, only axially move the magnetic tile so that the side of the magnetic tile that was previously blocked by the placing plate 4 is no longer blocked, and the side area of the magnetic tile can be effectively detected.

[0026] Moreover, through the present application, it is not necessary to flip and adjust the position of the magnetic tile and clamp it to detect the other side of the magnetic tile, which saves time and effort and improves the detection efficiency of the magnetic tile.

[0027] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. Magnetic tile detection mold, characterized in that: The invention comprises an annular cylinder (1), wherein a placement portion for placing magnetic tiles is arranged inside the annular cylinder (1), wherein the placement portion comprises two groups of placement plates (4), wherein the two groups of placement plates (4) are symmetrically arranged inside the annular cylinder (1) and extend along the height direction of the annular cylinder (1), wherein a shell (3) is arranged on the inner wall of the annular cylinder (1) in the height direction, wherein an ultrasonic flaw detection probe (34) is arranged on a side of the shell (3) close to the placement plate (4), wherein the ultrasonic flaw detection probe (34) is arranged to slide along the axial direction of the shell (3), and wherein a rotating assembly for driving the shell (3) to rotate circumferentially along the annular cylinder (1) is arranged at one end of the annular cylinder (1).

2. The magnetic tile detection mold according to claim 1, characterized in that: A first drive motor (31) is installed on one side of the interior of the shell (3); a nut block (33) is fixedly connected to the output shaft of the first drive motor (31); the other end of the nut block (33) is rotatably connected to the other side of the interior of the shell (3); a threaded rod (32) is threadedly connected to the nut block (33); a movable opening (30) is provided on one side of the shell (3) close to the placement plate (4); one end of the ultrasonic flaw detection probe (34) is fixedly connected to the nut block (33); and the nut block (33) is slidably connected to the movable opening (30).

3. The magnetic tile detection mold according to claim 2, characterized in that: A base (2) is provided at the bottom of the annular cylinder (1); the ends of the two placement plates (4) away from the rotating assembly are connected via a U-shaped frame (41); and the U-shaped frame (41) is fixedly connected to the base (2) via a vertical rod (42).

4. The magnetic tile detection mold according to claim 3, characterized in that: The two placement plates (4) are both arranged at an inclination, and the angle between the placement plates (4) and the horizontal plane is between 120 and 150 degrees.

5. The magnetic tile detection mold according to claim 4, characterized in that: The rotating assembly comprises a second drive motor (5), a fixed mounting plate (51) and a rotating rod (52); the second drive motor (5) is fixedly mounted on the fixed mounting plate (51); one end of the rotating rod (52) is connected to the output shaft of the second drive motor (5); the other end of the rotating rod (52) is fixedly connected to the shell (3); a side of the shell (3) close to the annular cylinder (1) is adapted to the inner side wall of the annular cylinder (1); and a side of the shell (3) close to the annular cylinder (1) is in contact with the inner side wall of the annular cylinder (1).

Citation Information

Patent Citations

  • Magnetic shoe detection die for direct current motor production

    CN215599079U