Anti-wall-sticking internal mixer for preparing rubber support
By designing the combination of scraping and mixing components in the mixing machine, the problem of rubber raw materials sticking to the wall during the mixing process is solved, and uniform mixing of rubber materials and production of high-quality products are achieved.
Patent Information
- Application Number
- CN202422155114.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-03
AI Technical Summary
During the use of the mixer, due to the sticky substances contained in the rubber raw materials, they are prone to stick to the machine wall, barrel and other parts during the mixing process, resulting in uneven mixing, which affects the quality of the final product.
A anti-sticking mixer is designed, and the scraping assembly is combined with a stirring assembly. The scraping assembly realizes multi-directional scraping of the wall to prevent the rubber material from sticking to the wall by driving the motor to drive the gear to drive the protrusions on the rotating rod to achieve full stirring of the rubber material.
Effectively prevent rubber materials from sticking to the wall, improve mixing uniformity and product quality, and improve the refining mixing effect and working efficiency.
Smart Images

Figure CN223013615U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of internal mixers, and specifically, to an internal mixer for preparing anti-sticking rubber bearings. Background Art
[0002] In the production process of rubber bearings, an internal mixer dedicated to rubber mixing is required. It mainly consists of a mixing chamber, a frame, a motor, a reducer, a cooling system, an automatic feeding system, etc. During the internal mixing process, rubber raw materials, fillers, additives, etc. are put into the mixing chamber, and through movements such as flipping, rolling, and cutting, various raw materials are fully mixed to obtain the required rubber mixture.
[0003] However, during the use of the internal mixer, due to the viscous substances contained in the rubber raw materials, it is easy to stick to parts such as the machine wall and the barrel during the mixing process, resulting in uneven mixing, which affects the quality of the final product. Therefore, the utility model provides an internal mixer for preparing anti-sticking rubber bearings. Summary of the Utility Model
[0004] The utility model proposes an internal mixer for preparing anti-sticking rubber bearings to solve the problem that during the use of the internal mixer, due to the viscous substances contained in the rubber raw materials, it is easy to stick to parts such as the machine wall and the barrel during the mixing process, resulting in uneven mixing, which will affect the quality of the final product as mentioned in the above background art.
[0005] The technical solution of the utility model is as follows:
[0006] An internal mixer for preparing anti-sticking rubber bearings, including a bottom plate, on both symmetric sides of the upper end face of the bottom plate, vertical plates are fixedly installed, between the two vertical plates, an internal mixing tank is rotatably connected, inside the internal mixing tank, a stirring assembly and a wall scraping assembly are installed, on one side of the upper end face of the bottom plate, an L-shaped support rod is fixedly installed, and a sealing assembly is installed on the L-shaped support rod.
[0007] The scraping wall assembly includes protective covers symmetrically and fixedly installed on both sides of the internal mixer. Annular grooves are provided on both sides of the internal mixer. A rotating ring is clamped on the inner walls of the two annular grooves. A number of rotating rods 1 are fixedly and penetratingly arranged at equal intervals on the left rotating ring. Rotating gears are fixedly installed on the outer surfaces of one ends of the number of rotating rods 1 inside the protective covers. Sleeve rods are fixedly installed at the other ends of the number of rotating rods 1 inside the internal mixer. Springs are fixedly installed inside the number of sleeve rods. Moving plates are fixedly installed at one ends of the number of springs. Connecting rods are fixedly installed at one ends of the number of moving plates. One ends of the number of connecting rods movably penetrate to the outside of the right rotating ring and are fixedly installed with rolling wheels. An annular rotating disk is fixedly installed on the inner wall of the right protective cover. Scrapers are fixedly installed on the outer surfaces of the number of connecting rods. A toothed ring meshing with the number of rotating gears is fixedly installed on the side wall of the left protective cover.
[0008] Preferably, the stirring assembly includes a driving motor 1 fixedly installed on one side of the protective cover. The output end of the driving motor 1 penetrates to the inside of the protective cover through a bearing and is fixedly installed with a rotating rod 2. A driving gear is fixedly installed at one end of the rotating rod 2. Driven gears are meshed and connected on both symmetric sides of the driving gear. Rotating rods 3 are fixedly installed at one ends of the two driven gears. Protrusions are fixedly installed on the outer surfaces of the two rotating rods 3. The two protrusions are meshed with each other. Long bars are fixedly installed at equal intervals on the outer surface of one end of the rotating rod 2. One ends of the number of long bars are fixedly installed at one ends of the corresponding rotating rods 1.
[0009] Preferably, the sealing assembly includes an electric push rod fixedly installed on one side of the top of the L-shaped support rod. A sealing plate is fixedly installed at the output end of the electric push rod. A feed inlet is fixedly communicated with the top of the internal mixer. The sealing plate is matched with the feed inlet.
[0010] Preferably, the rotating ring is rotatably connected in the annular groove.
[0011] Preferably, one side of the annular rotating disk is arranged in a corrugated shape, and the rolling wheel makes a circular motion along the corrugated end of the annular rotating disk.
[0012] Preferably, the scraper is arranged in an arc shape, and one end of the scraper is attached to the side wall of the internal mixer.
[0013] Preferably, the two protrusions are meshed with each other.
[0014] Preferably, a driving motor 2 is fixedly installed on one side of the vertical plate. The output end of the driving motor 2 penetrates to one side of the vertical plate through a bearing and is fixedly installed on one side of the protective cover. A U-shaped frame is fixedly installed on one side of the protective cover. The other side of the vertical plate is rotatably connected to one side of the U-shaped frame through a rotating rod.
[0015] The working principle and beneficial effects of the present utility model are as follows:
[0016] 1. In the present utility model, several rotating gears rotate circumferentially along the tooth ring, thereby driving the scraper on the connecting rod to scrape the rubber material adhering to the side wall of the internal mixer. At the same time, through the mutual cooperation among the sleeve rod, spring, movable plate, connecting rod, rolling wheel and annular rotating disc, the scraper moves reciprocally left and right while rotating and scraping the wall, thereby realizing multi-directional wall scraping, effectively preventing the rubber material from sticking to the wall, and improving the quality of the final product.
[0017] 2. In the present utility model, by starting the driving motor to drive the driving gear to rotate, the driving gear drives the two driven gears to rotate, thereby driving the protrusions on the two rotating rods III to rotate relatively, so as to shear and mix the materials in the internal mixer, thereby fully stirring the rubber material, improving the internal mixing effect and working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
[0019] Figure 1 is a three-dimensional external structure view of the present utility model;
[0020] Figure 2 is a front internal structure view of the present utility model;
[0021] Figure 3 is a schematic view of the wall scraping assembly of the present utility model;
[0022] Figure 4 is a schematic view of the structure at position A in the wall scraping assembly of the present utility model;
[0023] Figure 5 is a schematic view of the structure at position B in the wall scraping assembly of the present utility model;
[0024] Figure 6 is a schematic view of the stirring assembly of the present utility model.
[0025] In the figure: 1, bottom plate; 2, vertical plate; 3, internal mixer tank; 4, L-shaped support rod; 5, second driving motor; 6, U-shaped frame; 100, stirring assembly; 101, first driving motor; 102, second rotating rod; 103, driving gear; 104, driven gear; 105, third rotating rod; 106, protrusion; 107, long strip rod; 200, wall scraping assembly; 201, protective cover; 202, annular groove; 203, rotating ring; 204, first rotating rod; 205, rotating gear; 206, sleeve rod; 207, spring; 208, movable plate; 209, connecting rod; 210, rolling wheel; 211, annular rotating disc; 212, scraping plate; 213, toothed ring; 300, sealing assembly; 301, electric push rod; 302, sealing plate; 303, feed inlet. Detailed implementation mode
[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
[0027] Embodiment 1
[0028] As Figures 1 to 6 shown, this embodiment proposes an internal mixer for preparing anti-sticking rubber bearings, including a bottom plate 1. Symmetrically fixed on both sides of the upper end face of the bottom plate 1 are vertical plates 2. An internal mixer tank 3 is rotatably connected between the two vertical plates 2. A stirring assembly 100 and a wall scraping assembly 200 are installed inside the internal mixer tank 3. Fixedly installed on one side of the upper end face of the bottom plate 1 is an L-shaped support rod 4. Fixedly installed on one side of the vertical plate 2 is a second driving motor 5. The input end of the second driving motor 5 is connected to a power source through an external cable. The output end of the second driving motor 5 passes through to one side of the vertical plate 2 through a bearing and is fixedly installed on one side of the protective cover 201. Fixedly installed on one side of the protective cover 201 is a U-shaped frame 6. One side of the other vertical plate 2 is rotatably connected to one side of the U-shaped frame 6 through a rotating rod. A sealing assembly 300 is installed on the L-shaped support rod 4;
[0029] The scraping wall assembly 200 includes protective covers 201 symmetrically and fixedly installed on both sides of the internal mixer tank 3. Annular grooves 202 are formed on both sides of the internal mixer tank 3. The inner walls of the two annular grooves 202 are clamped with rotating rings 203. The rotating rings 203 are rotatably connected within the annular grooves 202. A number of first rotating rods 204 are fixedly penetrated through the left rotating ring 203 at equal intervals. Rotating gears 205 are fixedly installed on the outer surfaces of one ends of the number of first rotating rods 204 inside the protective covers 201. Sleeve rods 206 are fixedly installed at the other ends of the number of first rotating rods 204 inside the internal mixer tank 3. Springs 207 are fixedly installed on the inner walls of the number of sleeve rods 206. Moving plates 208 are fixedly installed at one ends of the number of springs 207. Connecting rods 209 are fixedly installed at one ends of the number of moving plates 208. One ends of the number of connecting rods 209 movably penetrate to the outside of the right rotating ring 203 and are fixedly installed with rolling wheels 210. An annular rotating disk 211 is fixedly installed on the inner wall of the right protective cover 201. One side of the annular rotating disk 211 is arranged in a corrugated shape. The rolling wheels 210 move in a circular motion along the corrugated end of the annular rotating disk 211. Scrapers 212 are fixedly installed on the outer surfaces of the number of connecting rods 209. The scrapers 212 are arranged in an arc shape. One end of the scraper 212 is in contact with the side wall of the internal mixer tank 3. A toothed ring 213 meshing with the number of rotating gears 205 is fixedly installed on the side wall of the left protective cover 201;
[0030] By providing the scraping wall assembly 200, it can effectively prevent the rubber material from sticking to the wall. When it is necessary to prevent the rubber material from sticking to the wall, the rotating gears 205 rotate circumferentially along the toothed ring 213, and at the same time, the connecting rods 209 drive the scrapers 212 to rotate self - sufficiently, so as to drive the scrapers 212 on the connecting rods 209 to scrape the rubber material adhering to the side wall of the internal mixer tank 3. At the same time, because the scrapers 212 are arranged in an arc shape, the rubber material can be turned over while the scrapers 212 rotate circumferentially. Then, through the mutual cooperation among the sleeve rods 206, springs 207, moving plates 208, connecting rods 209, rolling wheels 210 and the annular rotating disk 211, the scrapers 212 move reciprocally left and right while rotating circumferentially to scrape the wall, thereby preventing the rubber material from sticking to the wall.
[0031] Embodiment 2
[0032] As Figures 1 to 6As shown in the figure, based on the same concept as in the above-mentioned Embodiment 1, this embodiment also proposes that the stirring assembly 100 includes a driving motor 101 fixedly installed on one side of the protective cover 201. The output end of the driving motor 101 penetrates through the protective cover 201 through a bearing and is fixedly installed with a second rotating rod 102. One end of the second rotating rod 102 is fixedly installed with a driving gear 103. Symmetrically on both sides of the driving gear 103, there are engaged driven gears 104. One end of each of the two driven gears 104 is fixedly installed with a third rotating rod 105. On the outer surface of the two third rotating rods 105, there are fixedly installed protrusions 106. The two protrusions 106 are engaged with each other. On the outer surface of one end of the second rotating rod 102, there are equidistantly fixedly installed long bars 107. One end of several long bars 107 is fixedly installed at one end of the corresponding first rotating rod 204. Through the provided stirring assembly 100, the rubber material can be effectively and evenly mixed and stirred. When it is necessary to mix and stir the rubber material, by starting the driving motor 101 to drive the driving gear 103 to rotate, the driving gear 103 drives the two driven gears 104 to rotate, and the two driven gears 104 thus drive the protrusions 106 to move relatively, so as to mix and stir the rubber material.
[0033] The sealing assembly 300 includes an electric push rod 301 fixedly installed on one side of the top of the L-shaped support rod 4. The input end of the electric push rod 301 is connected to a power source through an external cable. The output end of the electric push rod 301 is fixedly installed with a sealing plate 302. The top of the internal mixer 3 is fixedly communicated with a feed inlet 303. The sealing plate 302 is matched with the feed inlet 303. Through the provided sealing assembly 300, the feed inlet 303 can be effectively sealed. When it is necessary to seal the feed inlet 303, by starting the electric push rod 301 to drive the sealing plate 302 to move into the feed inlet 303, the feed inlet 303 is thus sealed.
[0034] During operation, first, the rubber raw materials are put into the internal mixer tank 3 through the feed inlet 303. Then, the electric push rod 301 is started to drive the sealing plate 302 to move into the feed inlet 303, thereby blocking the feed inlet 303. Next, the driving motor 101 is started to drive the driving gear 103 on one side of the rotating rod 102 to rotate. The driving gear 103 drives the two driven gears 104 to rotate. The two driven gears 104 thus drive the protrusions 106 to move relatively, thereby mixing and stirring the rubber material. While the rotating rod 102 is rotating, it drives a number of long bars 107 to rotate circumferentially, thereby driving a number of rotating rods 204 to rotate circumferentially. The number of rotating rods 204 drives a number of rotating gears 205 to rotate circumferentially along the tooth ring 213. At the same time, the connecting rod 209 drives the scraper 212 to rotate self, thereby driving the scraper 212 on the connecting rod 209 to scrape the rubber material adhering to the side wall of the internal mixer tank 3. At the same time, because the scraper 212 is arranged in an arc shape, the rubber material can be turned over while the scraper 212 rotates circumferentially and rotates self. Then, through the mutual cooperation between the sleeve rod 206, the spring 207, the movable plate 208, the connecting rod 209, the rolling wheel 210 and the annular rotating disc 211, the scraper 212 moves left and right reciprocally while rotating circumferentially to scrape the wall, thereby preventing the rubber material from sticking to the wall. When the mixing of the rubber raw materials is completed, the electric push rod 301 is started to drive the sealing plate 302 away from the feed inlet 303. Then, the driving motor 2 5 is started to drive the internal mixer tank 3 to turn over, thereby discharging the rubber raw materials.
[0035] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. An internal mixer for preparing a rubber bearing that prevents wall sticking, characterized in that: It comprises a bottom plate (1), vertical plates (2) are symmetrically fixedly mounted on both sides of the upper end surface of the bottom plate (1), a mixing tank (3) is rotatably connected between the two vertical plates (2), a stirring assembly (100) and a wall scraping assembly (200) are mounted inside the mixing tank (3), an L-shaped support rod (4) is fixedly mounted on one side of the upper end surface of the bottom plate (1), and a sealing assembly (300) is mounted on the L-shaped support rod (4); The scraper assembly (200) comprises a protective cover (201) symmetrically fixedly mounted on both sides of the internal mixing tank (3), an annular groove (202) is formed on both sides of the internal mixing tank (3), a rotating ring (203) is clamped on the inner wall of the two annular grooves (202), a plurality of rotating rods (204) are fixedly penetrated at equal distances on the left rotating ring (203), a plurality of rotating rods (204) are located inside the protective cover (201) and are fixedly mounted with a rotating gear (205), a plurality of rotating rods (204) are located inside the internal mixing tank (3) and are fixedly mounted with a sleeve rod (206), and a plurality of sleeve rods (206) are located inside the internal mixing tank (3) and are fixedly mounted with a sleeve rod (206). A spring (207) is fixedly installed, a plurality of springs (207) have movable plates (208) fixedly installed at one end, a plurality of movable plates (208) have connecting rods (209) fixedly installed at one end, a plurality of connecting rods (209) have one end movably penetrated to the outside of the right rotating ring (203) and are fixedly installed with a rolling wheel (210), an annular rotating disk (211) is fixedly installed on the inner wall of the right protective cover (201), a plurality of scrapers (212) are fixedly installed on the outer surfaces of the connecting rods (209), and a toothed ring (213) meshing with a plurality of rotating gears (205) is fixedly installed on the side wall of the left protective cover (201).
2. The internal mixer for preparing the anti-sticking rubber bearing according to claim 1, characterized in that: The stirring assembly (100) comprises a driving motor 1 (101) fixedly mounted on one side of a protective cover (201); an output end of the driving motor 1 (101) penetrates into the interior of the protective cover (201) through a bearing and is fixedly mounted with a rotating rod 2 (102); a driving gear (103) is fixedly mounted on one end of the rotating rod 2 (102); driven gears (104) are symmetrically meshed and connected on both sides of the driving gear (103); a rotating rod 3 (105) is fixedly mounted on one end of two driven gears (104); protrusions (106) are fixedly mounted on the outer surfaces of the two rotating rods 3 (105); the two protrusions (106) are meshed with each other; long bars (107) are fixedly mounted on the outer surface of one end of the rotating rod 2 (102) at equal distances; one end of a plurality of the long bars (107) is fixedly mounted on one end of the corresponding rotating rod 1 (204).
3. The internal mixer for preparing the anti-sticking rubber bearing according to claim 1, characterized in that: The sealing assembly (300) comprises an electric push rod (301) fixedly mounted on one side of the top of the L-shaped support rod (4); a sealing plate (302) is fixedly mounted on the output end of the electric push rod (301); a feed port (303) is fixedly connected to the top of the mixing tank (3); and the sealing plate (302) matches the feed port (303).
4. The internal mixer for preparing the anti-sticking rubber bearing according to claim 1, characterized in that: The rotating ring (203) is rotatably connected in the annular groove (202).
5. The internal mixer for preparing the anti-sticking rubber bearing according to claim 1, characterized in that: One side of the annular rotating disk (211) is arranged in a corrugated shape, and the rolling wheel (210) performs a circular motion along one end of the corrugated portion of the annular rotating disk (211).
6. The internal mixer for preparing the anti-sticking rubber bearing according to claim 1, characterized in that: The scraper (212) is arranged in an arc shape, and one end of the scraper (212) is in contact with the side wall of the mixing tank (3).
7. The internal mixer for preparing the anti-sticking rubber bearing according to claim 1, characterized in that: A second drive motor (5) is fixedly mounted on one side of the vertical plate (2); an output end of the second drive motor (5) passes through a bearing to one side of the vertical plate (2) and is fixedly mounted on one side of a protective cover (201); a U-shaped frame (6) is fixedly mounted on one side of the protective cover (201); and another side of the vertical plate (2) is rotatably connected to one side of the U-shaped frame (6) via a rotating rod.
Citation Information
Cited By
Mixing mill for rubber production and processing
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